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DATSUN MODEL 4 10 SERIES SERVICE MANUAL D A T S UN MODEL 411 SERIES NISSAN expert22 http://rutracker.org NISSAN MOTOR CO., LTD. OTEMACHI BLDG., OTEMACHI, CHIYODA-KU, TOKYO, JAPAN CABLE ADDRESS » "NISMO" TOKYO PHONES t (216) 23! ? DATSUN MODEL (L)411-U INTRODUCTION This manual has been complies for purpose of assisting DATSUN distributors and dealers for effective service and maintenance of the Model P(L)411. Each assembly of the major components is described in detail. In addition, com- prehensive instructions are given for complete dismantling, assembling and inspection of these assemblies. It is emphasised that only genuine DATSUN Spare Parts should be used as replacements. CONTENTS P age SPECIFICATION (1)~(9) ENGINE 1 General Specifications 1 LUBRICATION 3 COOLING SYSTEM 8 Service Operations with Engine in Position 15 Rocker Mechanism 19 Removing & Refitting • 33 Operation with the Engine Removed 36 BRAKER POINT AND IGNITION TIMING ADJUSTMENT 41 Distributor 41 Adjusting the Ignition Timing 42 FUEL SYSTEM 46 Carburetor 46 The Gasoline Tank • • • • ••••••' 52 Fuel Strainer 56 Fuel Pump 59 Adjustment and Inspection of Engine 61 CLUTCH 66 TRANSMISSION 78 Cover of Transmission Case 79 Transmission Case .. 82 Extension of Transmission Case 95 Disassemble the Transmission Case (For 4 Stage Floor Shift) Ill FRONT AXLE 119 Disassembling the Front Hub 121 Indipendent Front Suspension 123 REAR AXLE 135 expert22 fl/ia http://rutracker.orq Page STEERING 158 Steering 159 BRAKE 167 Front Brake 168 Rear Brake 172 Hand Brake 177 ELECTRICAL SYSTEM 181 Alternator 183 Generator 185 Regulator 198 14 Items on Handling 202 Trouble Shooting List 203 Starter Motor 205 expert22 ana http://rutracker.orq MAJOR SPECIFICATION OF MODEL 411 SERIES MODEL P(L) 411-U WP(L) 411-U ITEM — P(L) 411-UT WP(L) 411-UT 3,995 mm 3,995 mm Overall Length (157.3 in.) (157.3 in.) 1,490 mm 1,490 mm Overall Width (58.7 in.) (58.7 in.) 1,430 mm 1,430 mm Overall Height (56.3 in.) (56.3 in.) 2,380 mm 2,380 mm Wheel Base (93.7 in.) (93.7 in.) 1,685 mm 1,704 mm IIInnnnnneeerrr LLLeeennngggttthhh (66.3 in.) (67.1 in.) SSSSSSSSSSSS NNNNNNNNNNNN OOOOOOOOOOOO 1,240 mm 1,240 mm IIIIIIIIIIII RRRoooooommm SSSpppaaaccceee iii IIInnnnnneeerrr WWWiiidddttthhh SSSSSSSSSSSS NNNNNNNNNNNN (48.8 in.) (48.8 in.) EEEEEEEEEEEE MMMMMMMMMMMM DIDIDIDIDIDIDIDIDIDIDIDI ... IIInnnnnneeerrr HHHeeeiiiggghhhttt 1,130 mm 1,130 mm (44.5 in.) (44.5 in.) 1,206 mm 1,206 mm FFrroonntt (47.5 in.) (47.5 in.) TTrreeaadd 1,198 mm 1,198 mm RReeaarr (47.2 in.) (47.2 in.) 175 mm 175 mm Min. Road Clearance (6.9 in.) (6.9 in.) Overhang to the Front End 605 mm 605 mm without bumper (23.8 in.) (23.8 in.) Overhang to the Rear End 950 mm 947 mm without bumper (37.4 in.) (37.3 in.) ( i) MODEL P(L) 411-U WP(L) 411-U ITE M P(L) 411-UT WP(L) 411-UT Vehicle Weight 885 kg 960 kg (1951 lb.) (2116 lb.) 505 kg 500 kg Front (1113 lb.) (1102 lb.) Distribution < » I 380 kg 460 kg Rear (838 lb.) (1014 lb.) 1,160 kg 1,235 kg Vehicle Gross Weight (2557 lb.) (2723 lb.) H 600 kg 595 kg X ' Front O (1323 lb.) (1312 lb.) t—i H J £ Distribution 560 kg 640 kg . Rear (1234 lb.) (1411 lb.) 580 mm 580 mm Height of Gravity Center (22.8 in.) (22.8 in.) Proportion of Front Tire 51.7 % 48.2 % with load Max. Inclination Right 46 46 Angle Left 46 46 Max. Speed 140 km/H (87 MPH) 140 km/H (87 MPH) W o Fuel Consumption 18.5 km/£ 18.5 km/& £ Grade Ability sin 9 0.375, 0.417 (-UT) 0.334,0.391 (-UT) P5 (J PM 5.0 m 5.0 m P5 Min. Turning Radius W (16.4 ft.) (16.4 ft.) ft Drake Stopping Distance 13.5 m 13.5 m (50 km/b) (44.3 ft.) (44.3 ft.) Model J HH ££ ii——ii Make NISSAN MOTOR CO., LTD. oo £ w Classification GASOLINE ENGINE 2 - - MODEL P(L) 411-U WP(L) 411-U ITEM P(L) 411-UT WP(L) 411-UT Cooling System WATER FORCED CIRCULATION No.of Cylinder & Arrang. 4 IN LINE Cycle 4 Combustion Chamer BATHTUB TYPE Valve Arrangement OVER HEAD VALVE Bore x Stroke 73 x 77.6 mm (2.874 x 3.055 in.) Displacement 1299 c.c. (79.27 cu.in.) Compression Ratio 8.2 Compression Pressure 11.5/350 kg/cm2 (r.p.m.) Max. Exploding Pressure 48/3600 kg/cm2 (r.p.m.) w £ Max. mean Effective Press 9.7/2800 kg/cm2 (r.p.m.) 1—1 o £ Max. B.H.P. (SAE) 67/5200 HP/r.p.m. w 76.7/2800 ft-lb/r. p.m. Max. Torque (SAE) (10.6/2800 kg-m/r.p.m.) Length x Width x Height 597x575x690mm(23.1x22.6x26.5 in.) Weight 139 kg (306 lb.) Piston Type SPLIT SKIRT TYPE Piston Material LO-EX No. of Pressure 2 Piston Ring Oil 1 Inlet Open 14° B.T.D.C. Inlet Close 50° A.B.D.C. VVaallvvee TTiimmiinngg.. Exh. Open 52° B.B.D.C. 12° A.T.D.C. VExh. Close 3 - - MODEL P(L) 411-U WP(L) 411-U ITEM P(L) 411-UT WP(L) 411-UT EE NN VVaallvvee Intake 0.35 mm (0.014 in.) GIGI CClleeaarraannccee << NN EE ; Exhaust 0.35 mm (0.014 in.) Starting Method MAGNETIC STARTING SYSTEM Type N41 (14MZ), N50 (2SMB) 1 each ««>* WW Voltage 12 V HH HH <<33 PPQQ Capacity 40, 50 A.H. Ground Folarity NEGATIVE Type AC300/12WR Make MITSUBISHI « OO HH Generating Method ALTERNATOR <<33 «« WW »» Voltage 12 V WW o Capacity 300 W Voltage Regulator RL-2B1 «« Type S114-92 WW HH «« Make HITACHI <<33 H w Voltage & Power 12-1.4 V-HP Ignition Method BATTERY-COIL TYPE § Ignition Timing 8°/600 B.T.D.C./r.p.m. w ffeeww Firing Order 1-3-4-2 ££ CCOO 33 aa oo Type C1Z-18 IIggnniittiioo CCooiill 5555 Make HITACHI 22 Type D411-53 DDiissttrriibbuuttoorr Make HITACHI 4 - -