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New Trends in Emission Control in the European Union PDF

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Springer Tracts on Transportation and Traffic STTT Jerzy Merkisz Jacek Pielecha Stanislaw Radzimirski New Trends in Emission Control in the European Union 123 Springer Tracts on Transportation and Traffic Volume 4 SeriesEditor RogerP.Roess,NewYork,USA Forfurthervolumes: http://www.springer.com/series/11059 · Jerzy Merkisz Jacek Pielecha Stanislaw Radzimirski New Trends in Emission Control in the European Union ABC JerzyMerkisz StanislawRadzimirski InstituteofCombustionEnginesand MotorTransportInstitute Transport Warsaw PoznanUniversityofTechnology Poland Poznan Poland JacekPielecha InstituteofCombustionEnginesand Transport PoznanUniversityofTechnology Poznan Poland ISSN2194-8119 ISSN2194-8127 (electronic) ISBN978-3-319-02704-3 ISBN978-3-319-02705-0 (eBook) DOI10.1007/978-3-319-02705-0 SpringerChamHeidelbergNewYorkDordrechtLondon LibraryofCongressControlNumber:2013950408 (cid:2)c SpringerInternationalPublishingSwitzerland2014 Thisworkissubjecttocopyright.AllrightsarereservedbythePublisher,whetherthewholeorpartof thematerialisconcerned,specificallytherightsoftranslation,reprinting,reuseofillustrations,recitation, broadcasting,reproductiononmicrofilmsorinanyotherphysicalway,andtransmissionorinformation storageandretrieval,electronicadaptation,computersoftware,orbysimilarordissimilarmethodology nowknownorhereafterdeveloped.Exemptedfromthislegalreservationarebriefexcerptsinconnection with reviews or scholarly analysis or material supplied specifically for the purpose of being entered and executed on a computer system, for exclusive use by the purchaser of the work. Duplication of this publication or parts thereof is permitted only under the provisions of the Copyright Law of the Publisher’slocation,initscurrentversion,andpermissionforusemustalwaysbeobtainedfromSpringer. PermissionsforusemaybeobtainedthroughRightsLinkattheCopyrightClearanceCenter.Violations areliabletoprosecutionundertherespectiveCopyrightLaw. Theuseofgeneraldescriptivenames,registerednames,trademarks,servicemarks,etc.inthispublication doesnotimply,evenintheabsenceofaspecificstatement,thatsuchnamesareexemptfromtherelevant protectivelawsandregulationsandthereforefreeforgeneraluse. Whiletheadviceandinformationinthisbookarebelievedtobetrueandaccurateatthedateofpub- lication,neithertheauthorsnortheeditorsnorthepublishercanacceptanylegalresponsibilityforany errorsoromissionsthatmaybemade.Thepublishermakesnowarranty,expressorimplied,withrespect tothematerialcontainedherein. Printedonacid-freepaper SpringerispartofSpringerScience+BusinessMedia(www.springer.com) Contents 1 Introduction ............................................................................................ 1 References ................................................................................................ 8 2 Structure and Applicability of Regulations .......................................... 9 2.1 Structure of Regulations .................................................................. 9 2.2 Classification of Vehicles as Light-Duty and Heavy-Duty ............. 13 References ................................................................................................ 15 3 Type Approval of Light-Duty Vehicles in Terms of Emission of Pollutants ................................................................................................. 19 3.1 Principles of Type Approval ........................................................... 19 3.2 Type I Test ...................................................................................... 26 3.2.1 Limit Values ....................................................................... 26 3.2.2 Measurement Method and Test Equipment ........................ 39 3.3 Other Tests ...................................................................................... 54 3.4 Approval Extension ......................................................................... 61 References ................................................................................................ 63 4 Type Approval of Heavy-Duty Vehicles for Emission of Pollutants ................................................................................................ 67 4.1 Scope of Application and Rules of Type Approval ......................... 67 4.2 Steady State Test and Transient Test .............................................. 70 4.2.1 Operation Cycles and Prescribed Limits ............................. 70 4.2.2 Measurement Method and Test Equipment ......................... 78 4.3 Verification of Off-Cycle Emissions ............................................... 83 4.4 Durability of Pollution Control Devices ......................................... 85 4.5 OBD Testing ................................................................................... 86 4.6 Other Tests ...................................................................................... 87 References ................................................................................................ 89 5 Production and In-Service Conformity ................................................ 91 5.1 Verification of Production Conformity ........................................... 91 5.2 Verification of In-Service Conformity ............................................ 91 VI Contents 5.3 Method for Determining Averaging Windows with the Use of Reference Work .......................................................................... 94 5.4 Method for Determining Averaging Windows with the Use of Reference Carbon Dioxide Mass ................................................ 95 References ................................................................................................ 97 6 Measurements of Exhaust Emissions In-use Conditions..................... 99 6.1 Testing Possibilities ........................................................................ 99 6.2 Tests of Passenger Cars Fitted with Different Propulsion Systems ........................................................................................... 101 6.2.1 Conventional Drive Vehicles .............................................. 101 6.2.2 Vehicles Fitted with Start/Stop Systems ............................. 112 6.2.3 Hybrid Vehicles .................................................................. 121 6.3 Tests of Heavy-Duty Vehicles ........................................................ 123 6.4 Tests of City Buses.......................................................................... 130 6.5 Tests of Non-road Vehicles ............................................................. 134 6.5.1 Pick-Up Trucks and Tractors ............................................. 134 6.5.2 Farming and Construction Machines.................................. 136 6.5.3 Rail Vehicles ...................................................................... 141 6.5.4 Special-Purpose Vehicles ................................................... 148 References ................................................................................................ 160 7 Conclusions ............................................................................................. 161 References ................................................................................................ 169 Key Acronyms ANR all new registrations CARB California Air Resources Board CI compression ignition CNC condensation nuclei counter CNG compressed natural gas CVS constant-volume sampling DI direct injection DISI direct injection spark ignition DPF diesel particulate filter EC European Community EEC European Economic Community (currently EU = Euro- pean Union) EEV enhanced environmentally friendly vehicle ECE Economic Commission for Europe ESC European steady-state cycle ETC European transient cycle EU European Union EUDC extra-urban drive cycle Euro pollutant emission standards in Europe FTP Federal Test Procedure GDI gasoline direct injection GHG greenhouse gas GTR global technical regulation ISO International Organization for Standardization LPG liquefied petroleum gas MLM maximum laden mass MPI multi-point injection NEDC New European Driving Cycle NG natural gas NMHC non-methane hydrocarbons NO nitrogen oxides X NTA new type approvals OBD on-board diagnostic VIII KeyAcronyms PEMS portable emission measurement system PM particulate matter PN particle number RM reference mass SCR selective catalytic reduction SI spark ignition SMPS scanning mobility particle sizer TC turbocharged THC total hydrocarbons UDC urban drive cycle UN United Nations WHO World Health Organization WHSC world harmonized steady-state cycle WHTS world harmonized transient cycle Chapter 1 Introduction The need to reduce negative environmental impacts has become the key factor in the development of techniques and technologies in all industries. The use and de- velopment of advanced technologies involve constant verification of the existing conditions of human and machine labor and the consequences of its environmental impacts. Transport is considered to be one of the most rapidly changing industries, first and foremost because of reducing hazardous emissions. Apart from improving the classic propulsion (internal combustion engine), re- search works are underway to develop alternative power train systems. However, on the basis of the existing analyses one can assume that internal combustion engines will continue to prevail until 2030 (Fig. 1.1). There are currently around 700 million vehicles owned throughout the world, which is predicted to increase to approximately 2.0 billion by 2050 (Fig. 1.2). The developed markets such as Europe, North America and Japan are expected to reach saturation in the near fu- ture, because these countries enter a period of population decline. However, the global vehicle fleet is expected to increase through the rapid eco- nomic growth with the progress of automotive industry in emerging markets, such Fig. 1.1 Expected global passenger car structure by 2030, according to Obsidian Energy Company [2] J. Merkisz, J. Pielecha, and S. Radzimirski, New Trends in Emission Control in the 1 European Union, Springer Tracts on Transportation and Traffic 4, DO I: 10.1007/978-3-319-02705-0_1, © Springer International Publishing Switzerland 2014 2 1 Introductioon as China, India, Brazil, ettc. In 2030, the total vehicle ownership in these nations is predicted to exceed that inn the developed nations [3]. The emission of (gaseoous) toxic compounds and carbon dioxide as well as paar- ticulate matter continues to be a major threat, constituting an obstacle to the dee- velopment of contemporaary internal combustion engines, especially compressioon and spark ignition engines with direct injection. Euro 6 standard is a major changge for vehicle manufacturerss, as it requires reducing gaseous compounds and particuu- late matter emissions too levels far below the current ones (Fig. 1.3). Newlly implemented technical and operating regulations may cause both positive annd negative consequences. WWell designed regulations should affect the natural envvi- ronment in a positive waay, but the nature of that influence also depends on thhe perspective taken when tthe influence is assessed. Positive effects of the regula- tions are particularly well visible in terms of the change in pollution limits. Fig. 1.2 Expected global numbber of vehicles by 2050 [8] The main issues faced by the internal combustion engine in the future includde reducing atmospheric polllution and adapting to the diversification of fuels. Paar- tially due to stringent reggulations, vehicle emissions are already cleaner than thhe surrounding air in some uurban environments. However, further efforts are planneed to reduce the emissions (tthat including the reduction of gases that contribute to thhe greenhouse effect). Toyotta intends to improve the thermal efficiency of engines aas much as possible to reducce CO emissions to the same level as current HVs (Fig. 2 1.4). This technology cann then be combined with hybrid technology to achievve both excellent dynamic peerformance and fuel efficiency. CO reduction becomees increasingly important. When CO emission is calcuu- 2 2 lated per passenger, coucches buses generate the lowest amount, while passengeer planes generate the higheest one (Fig. 1.5). CO emission from passenger cars at a 2

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