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Lecture Notes in Electrical Engineering Volume 96 Subhas Chandra Mukhopadhyay New Developments in Sensing Technology for Structural Health Monitoring ABC Prof.SubhasChandraMukhopadhyay MasseyUniversity 12WoodgateCourt PalmerstonNorth NewZealand E-mail:[email protected] ISBN978-3-642-21098-3 e-ISBN978-3-642-21099-0 DOI10.1007/978-3-642-21099-0 LectureNotesinElectricalEngineering ISSN1876-1100 LibraryofCongressControlNumber:2011928067 (cid:2)c 2011Springer-VerlagBerlinHeidelberg Thisworkissubjecttocopyright.Allrightsarereserved,whetherthewholeorpartofthemate- rialisconcerned,specificallytherightsoftranslation,reprinting,reuseofillustrations,recitation, broadcasting, reproduction onmicrofilmor inanyother way, andstorage indatabanks. Dupli- cationofthispublicationorpartsthereof ispermittedonlyunder theprovisions oftheGerman CopyrightLawofSeptember9,1965,initscurrentversion,andpermissionforusemustalways beobtainedfromSpringer.ViolationsareliabletoprosecutionundertheGermanCopyrightLaw. Theuseofgeneraldescriptivenames,registerednames,trademarks,etc.inthispublicationdoes notimply,evenintheabsenceofaspecificstatement,thatsuchnamesareexemptfromtherelevant protectivelawsandregulationsandthereforefreeforgeneraluse. Typeset&Coverdesign:ScientificPublishingServicesPvt.Ltd.,Chennai,India. Printedonacid-freepaper 987654321 springer.com Guest Editorial In recent times several incidents of bridge/buildings collapse took place in different parts of the world. After these accidents it has become paramount importance of early detection of the health of structures and the sensors must have intelligent fea- tures to detect the problem. It is expected that the special issue have provided many new ideas of detection and inspection of the health of structures which are very important for human being and society. There is an urgent need to design, develop, fabricate of different types of sensors and sensing technology based on non- invasive techniques to determine the integrity of a material, component or structure or quantitatively measure some characteristics of the systems to prevent catastro- phic failure. So in short the fabricated sensor systems should be able to inspect or measure without doing any harm or damage of the system. Not only the monitoring of structural health the applications of the developed sensing systems are necessary at almost any stage in the production or the life cycle of a component in many years such as civil engineering, metal industry, transportation, power stations, inspection of pipes and piping systems in industrial plants, fatigue estimation in aircraft sur- face and other parts and in many other areas. Many different sensing techniques available with different characteristics are available for these inspection areas. The following are the most commonly used: Magnetic, Ultrasonic, Acoustic, Radiography, Eddy current and X-ray. The sen- sors to be used entirely depend entirely on the specific application. The proposed Special Issue has focussed on the different aspects of sensing tech- nology, i.e. high reliability, adaptability, recalibration, information processing, data fusion, validation and integration of novel and high performance sensors specifically aims to use to inspect mechanical health of structure and similar applications. The book, on one hand, illustrates theoretical aspects and applications, and it displays new criteria in characterizing raw data of SHM, at the other hand. Char- acterization is a key issue since it allows to know the performances of devices and systems described in the book by showing some statistics and result representa- tion. The book contains 15 contributions from experts working on the topic and under different approaches and aspects; these co-ordinated approaches are the true richness of the book. The editor gracefully thanks the contributors for contribution included in this special issue. The editor hopes this special issue will be a very useful for readers with experience who can breathe fresh life into their research. Subhas Chandra Mukhopadhyay, Guest Editor School of Engineering and Advanced Technology (SEAT), Massey University (Turitea Campus) Palmerston North, New Zealand [email protected] VI Guest Editorial Dr. Subhas Chandra Mukhopadhyay graduated from the Department of Electrical Engineering, Jadavpur University, Calcutta, India in 1987 with a Gold medal and received the Master of Electrical Engineering degree from Indian Institute of Science, Bangalore, India in 1989. He obtained the PhD (Eng.) degree from Jadavpur University, India in 1994 and Doctor of Engineering degree from Kanazawa University, Japan in 2000. During 1989-90 he worked almost 2 years in the research and development de- partment of Crompton Greaves Ltd., India. In 1990 he joined as a Lecturer in the Electrical Engineering department, Jadavpur University, India and was promoted to Senior Lecturer of the same department in 1995. Obtaining Monbusho fellowship he went to Japan in 1995. He worked with Kanazawa University, Japan as researcher and Assistant professor till September 2000. In September 2000 he joined as Senior Lecturer in the Institute of Information Sciences and Technology, Massey University, New Zealand where he is working currently as an Associate professor. His fields of interest include Sensors and Sensing Technology, Electromagnetics, control, electrical machines and numerical field calculation etc. He has authored over 200 papers in different international journals and confer- ences, edited nine conference proceedings. He has also edited eight special issues of international journals as guest editor and ten books with Springer-Verlag. He is a Fellow of IEEE (USA), a Fellow of IET (UK), an associate editor of IEEE Sensors journal and IEEE Transactions on Instrumentation and Measure- ments. He is in the editorial board of e-Journal on Non-Destructive Testing, Sen- sors and Transducers, Transactions on Systems, Signals and Devices (TSSD), Journal on the Patents on Electrical Engineering, Journal of Sensors. He is the co- Editor-in-chief of the International Journal on Smart Sensing and Intelligent Sys- tems (www.s2is.org). He is in the technical programme committee of IEEE Sen- sors conference, IEEE IMTC conference and IEEE DELTA conference and nu- merous other conferences. He was the Technical Programme Chair of ICARA 2004, ICARA 2006 and ICARA 2009. He was the General chair/co-chair of ICST 2005, ICST 2007, IEEE ROSE 2007, IEEE EPSA 2008, ICST 2008, IEEE Sen- sors 2008, ICST 2010 and IEEE Sensors 2010. He has organized the IEEE Sen- sors conference 2009 at Christchurch, New Zealand during October 25 to 28, 2009 as General Chair. He is the Chair of the IEEE Instrumentation and Measurement Society New Zealand Chapter. He is a Distinguished Lecturer of the IEEE Sensors Council. Contents Sensors and Technologies for Structural Health Monitoring: A Review.................................................... 1 S.C. Mukhopadhyay, I. Ihara Self-sustaining Wireless Acoustic Emission Sensor System for Bridge Monitoring ....................................... 15 A´kos L´edeczi, P´eter V¨olgyesi, Eric Barth, Andra´s N´adas, Alexander Pedchenko, Thomas Hay, Subash Jayaraman Deformation Detection in Structural Health Monitoring ..... 41 Pierantonio Merlino, Antonio Abramo MEMS Strain Sensors for Intelligent Structural Systems..... 63 Debbie G. Senesky, Babak Jamshidi A Pattern-Based Framework for Developing Wireless Monitoring Applications..................................... 75 James Brusey, Elena Gaura, Roger Hazelden Distributed Brillouin Sensor Application to Structural Failure Detection ............................................ 93 F. Ravet Sensing Network Paradigms for Structural Health Monitoring .................................................. 137 C.R. Farrar, G. Park, M.D. Todd Reflectometry for Structural Health Monitoring ............. 159 Cynthia Furse Sensor Fusion in Transportation Infrastructure Systems Using Belief Functions....................................... 187 Stephen Mensah, Nii O. Attoh-Okine, Ardeshir Faghri Pulsed Eddy Current Thermography and Applications....... 205 G.Y. Tian, J. Wilson, L. Cheng, D.P. Almond, E. Kostson, B. Weekes VIII Contents The Use of Optical Fibre Sensors in Dam Monitoring........ 233 Ian Platt, Michael Hagedorn, Ian Woodhead Optical Sensors Based on Fiber Bragg Gratings for Structural Health Monitoring................................ 253 P. Antunes, H. Lima, N. Alberto, L. Bilro, P. Pinto, A. Costa, H. Rodrigues, J.L. Pinto, R. Nogueira, H. Varum, P.S. Andr´e Polymer Optical Fiber Sensors in Structural Health Monitoring .................................................. 297 Sascha Liehr Optical Fiber Sensors for Structural Health Monitoring ..... 335 Alayn Loayssa Sensors Systems, Especially Fibre Optic Sensors in Structural Monitoring Applications in Concrete: An Overview ................................................ 359 S.K.T. Grattan, S.E. Taylor, P.M.A. Basheer, T. Sun, K.T.V. Grattan Author Index................................................ 427 Sensors and Technologies for Structural Health Monitoring: A Review S.C. Mukhopadhyay1 and I. Ihara2 1 School of Engineering and Advanced Technology Massey University, Palmerston North, New Zealand [email protected] 2 Department of Mechanical Engineering Nagaoka University of Technology, Nagaoka, Japan [email protected] Abstract. Incidents such as building and bridge collapse are on rise in many parts of the world without little apparent warning. Due to the increase number of incidents it has become of increasingly paramount importance to develop methods detecting the degradation or damage that result in these events. Thus, buildings and critical infrastructure could be monitored, much like a patient in a hospital, for signs of degradation or impending disability or collapse. The sensors are very important to know the state of the health of the structures and technologies are like human brains to analyze the abnormal situation. This chapter will provide a review of different available sensors and technologies to be used for monitoring the health of structures. 1 Introduction and Literature Review Intelligent sensors and technologies that are able to take a potentially diverse array of data and create a picture of the structure’s condition will help to determine the early detection of damage from natural hazards or other events. Thus, the sensors must have access to or contain intelligent features to detect the problem. It is therefore important to know wide varieties of sensors and technologies for Structural Health Monitoring (SHM) which can be deployed for the detection and inspection of structures to increase their safety and reliability. The reported sensor and technologies should be able to inspect or measure without doing any harm or damage of the structure. They should also be robust to poor signal-to-noise ratio compared to the level of damage they are trying to detect in these critical infrastructures. Finally, they need to be highly reliable and operate without input for long periods of time, potentially over years. A lot of research articles have been reported on monitoring health of structures. A structural health monitoring system based on wireless sensor nodes equipped with inexpensive strain gauges has been proposed [1]. Due to the deployment of multi-hop technique the performance of the system is not limited. Strain gauges are very popular in SHM as they are inexpensive, easy to install and having good sensitivity to detect potential danger or collapse of a building or structure. The developed system has been tested with simulated structure. S.C. Mukhopadhyay (Ed.): New Developments in Sensing Technology for SHM, LNEE 96, pp. 1–14. springerlink.com © Springer-Verlag Berlin Heidelberg 2011 2 S.C. Mukhopadhyay and I. Ihara MEMS inertial sensors [2] including an acceleration sensor and an angular velocity sensor (gyroscope) can be used as a popular device for monitoring the health of structure due to their miniaturized size, low cost, mass production and three-dimensional detection. An impedance measurement system for lead zirconate titanate (PZT) ceramics based SHM has been reported in [3]. The PZT sensors are inexpensive, small, light weight, require low power, less sensitive to temperature variation and provide a linear response under low electric field. The importance of monitoring health of aerospace structure using optical sensors was considered more than a decade back as was reported by Foote and Read [4]. It states that with the help of a smart sensor network, the stress and strains induced in the aircraft and possible degradation occurred since last inspection can be known clearly. Fibre optic accelerometer based monitoring of civil engineering infrastructure and damage detection of concrete slab has been reported by Kim and Feng [5]. The sensor system integrates Moire fringe phenomenon with fibre optics to achieve accurate and reliable measurement. Fibre optic sensors emerged as an important technology to evaluate structural integrity [6]. The strain along the fibre length provides distributed information about mechanical state of the structure. Bo-lin et. al., [7] have described some works and applications of new sensors such as optical fibre sensors, piezoelectric sensors, MEMS sensors, wireless sensing system etc. for aircraft structural health monitoring. The experimental works have been carried out in laboratory conditions and some more works are required to integrate the sensors to the structures effectively, determination of optimum number of sensors and their location and enhancement of the reliability of the sensors in order to survive the rugged environments. In [8] a structural health monitoring system using wireless sensor network consisting of 17 sensor nodes, a base station and a processing computer has been implemented. The acceleration data synchronously sampled from each sensor node are transported to a data processing computer through a base station. A time division multiple access (TDMA) approach has been proposed to reduce the packet collision and energy consumption. The experimental works on the design and implementation of an innovative technological framework for monitoring critical structures in Italy has been reported [9]. The use of wireless sensors networks allowed for a pervasive observation over the sites of interest to minimize the potential damages that natural phenomenon may cause to architectural or engineering works. The temperature, relative humidity, linear strain and 3-axis acceleration sensors are used for the measurement of observed parameters. A SHM flexible testbed system has been developed for detecting high-velocity impacts in the skin of a structure [10]. The system is a large sensor network containing about two hundred nodes, each of which contains multiple sensors. The testbed is used for studying wide range of SHM applications. The configurations of a novel wireless system for infrastructure health monitoring has been proposed and developed with a special attention to the low frequency characteristics of the wireless transmission [11]. Sensors and Technologies for Structural Health Monitoring: A Review 3 Sensors deployed for monitoring bridges, buildings etc. always face a constraint from energy consideration. A novel wireless sensor system has been presented in [12] that harvests vibrations of the bridge created by passing traffic, which is converted into usable energy by means of a linear electromagnetic generator. In the particular design [12], harvesting of power up to 12.5 mW in the resonant mode with an excitation frequency of 3.1 Hz has been reported. A field study of monitoring the ambient vibration using 60 accelerometers interfaced with 30 wireless sensor nodes operating within one or two simultaneously star topology network has been reported [13]. It is envisioned that the reported system can address short-term and long-term management and condition assessment needs for highway bridges. In [14], a novel sensor network architecture for SHM has been presented. The system is based on contactless sensors that make use of near-field coupling to both sense the structure displacement and deploy a local communication network. A simple custom-built gages based detection of cracks in critical structural elements and its design, implementation and experimental evaluation of a WSN for real-time SHM has been reported [15]. The paper [15] has shown that a variety of low-cost, off-the-shelf data acquisition/communication devices can be used to support remote monitoring by a control centre. The assessment of the developed system done for a full-scale three-story reinforced concrete building that was tested under lateral forces emulating forces induced by earthquakes. P.F.dC. Antunes et. al., [16] have reported the implementation of an optical accelerometer unit based on fiber Bragg gratings, suitable to monitor structures with frequencies up to 45 Hz. The developed system has been used to estimate the eigenfrequencies of a steel foot bridge structure of total length of 300 m. Bragg grating-based optical fiber sensors integrated into carbon fiber polymer reinforcement (CFPR) rod have been used to measure strains in concrete structures [17]. It has been concluded from experimental results that the effective strain measurement can be obtained from the different sensors mounted along the rod. From the results it can be concluded that in-situ monitoring of strains in different engineering structure is possible. In [18] comparative test results between the performance of electrical resistance strain gauges (ERSG) and fiber-optic sensors (FOS) based on in-fiber Bragg grating technology for monitoring health of structures are reported. The results have shown a close comparison of the data obtained between different methods of strain measurement. Micro-Opto-Electro-Mechanical Systems (MOEMS) acoustic sensors have been employed to detect acoustic emissions (AE) for Structural Health Monitoring (SHM) [19]. Acoustic sensing cantilevers (~ 200 x 100 x 50 μm) with variable frequency response, directionality and dynamic range have been fabricated in large quantity using a novel non-silicon process. The packaged sensors are low-cost, easy-to- install and ElectroMagnetic Interference (EMI) free during operation. The acoustic sensors’ broadband sensitivity is demonstrated by standard structural break tests. A wireless embedded system that performs active ultrasonic SHM has been reported in [20]. The proposed Shimmer platform is an autonomous, battery-less

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