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National Transonic Facility Characterization Status PDF

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AIAA-2000-0293 National Transonic Facility Characterization Status C. Bobbitt, Jr., J. Everhart, J. Foster, J. Hill, R. McHatton, and W. Tomek NASA Langley Research Center Hampton, Virginia 38th Aerospace Sciences Meeting & Exhibit 10-13 January 2000 Reno, Nevada For permission to copy or republish, contact the American Institute of Aeronautics and Astronautics, 1801 Alexander Bell Drive, Suite 500, Reston, Va, 20191-4344 _j AIAA-2000-0293 NATIONAL TRANSONIC FACILITY CHARACTERIZATION STATUS C. Bobbitt, Jr., J. Everhart, J. Foster,, J. Hill, R. McHatton, W. Tomek NASA Langley Research Center Hampton, Virginia USA A_str_t non-uniformities or unsteadiness, or adverse model/tunnel wall interactions. The amount of This paper describes the current status of the deviation allowable in the flow field from the characterization of the National Transonic target flow is governed by the required Facility. The background and strategy for the accuracy in the desired measurements. tunnel characterization, as well as the current Therefore, to provide high-quality wind-tunnel status of the four main areas of the data, we must determine the required characterization (tunnel calibration, flow accuracy in measurements; translate these quality characterization, data quality requirements into requirements on the flow assurance, and support of the implementation field; determine if the tunnel flow meets these of wall interference corrections) are presented. requirements; and determine the impact and The target accuracy requirements for tunnel possible solutions if the flow field does not characterization measurements are given, meet these requirements. followed by a comparison of the measured tunnel flow quality to these requirements Facility Background based on current available information. The The NTF was primarily designed to achieve paper concludes with a summary of which flight-Reynolds numbers at transonic speeds requirements are being met, what areas need using a combination of high pressures and improvement, and what additional information cryogenic temperatures. It is a closed-circuit is required in follow-on characterization tunnel with a single-stage compressor, a 15:1 studies. contraction ratio, and a 25-foot long, 8.2-foot square test-section with filleted corners. The National Transgni_ Facility (NTF) test-section can be run in a slotted-wall (top Characterization Backqround and bottom walls slotted with a 6-percent openness ratio) or a solid-wall configuration. Characterization Backqr0und Figure 1 shows a layout of the tunnel, with the nitrogen injection ring between turns 1 and 2, The purpose of wind-tunnel testing is to study the inlet guide vanes, fan, and stators between aerodynamic phenomena in a known, controlled environment that matches a desired turns 2 and 3, and the heat exchanger and four turbulence reduction screens in the target flow condition. Any deviation in the flow settling chamber just upstream of the field from this target flow results in contraction region. Tunnel specifications are inaccuracies in the desired measurements. This deviation can be due to the freestream given in Table 1. The tunnel can be run with either air or nitrogen as the test-medium. In • Test-section area: 8.2 ft. x8.2 ft * Mach range: 0.10 to 1.2 • Pressure range (atm.): 1to 9 • Temperature range (F): -260to 130 • Max Reynolds number 120 million / ft. "Copyright© 1999bytheAmerican (based on chord or 0. I*sqrt(test-section area)) Instituteof Aeronauticsand Astronautics, Inc. NoCopyright is asserted inthe UnitedStatesunderTitle Table 1- NTF Specifications 17,U.S.Code.The U.S.Government has aroyalty-freelicense to exercise all rights underthecopyright claimed hereinforGovemmental Purposes.All 1 otherrightsarereservedbythe American Institute of Aeronautics and Astronautics copyrightowner." the air mode, temperature control is achieved customers who frequently test at the NTF to using a water-filled heat exchanger; in the determine what accuracy is being sought for nitrogen mode, temperature control is these aerodynamic measurements. These achieved by the injection of liquid nitrogen into requirements are shown in Table 2. the flow. Mach number control is achieved Subsequently, all characterization efforts have using acombination of selected fan speed and been focused on meeting these requirements. inlet guide vane angles. The NTF can test sting-mounted full-span models and sidewall- The NTF characterization effort consists of mounted semi-span models. four main areas: tunnel calibration; flow quality characterization; data quality assurance; and NTF Characterization Strateav support of the implementation of wall The first step in developing the strategy for the interference corrections. The calibration and characterization of the NTF was to create an flow quality areas focus on the short-term overarching process that would result in accuracy of individual flow parameters verifiable flow quality and data quality that met throughout the test-section over the operating customer expectations. The process created range of the tunnel. The data quality for the NTF characterization is shown as a assurance thrust is designed to provide flow chart in Figure 2. The first step in the accuracy of calibration parameters and force process is to determine the customer accuracy coefficients both short-term and long-term, and to insure that the tunnel measurements requirements for aerodynamic measurements made at the NTF. These requirements are remain stable. The support of the then used to compute accuracy requirements implementation of wall interference corrections for the flow parameters using the technique of provides information critical for correcting propagation of errors. Next, the flow biases in the aerodynamic measurements due parameters are measured in the wind-tunnel to modeVtunnel wall interactions. and compared to the accuracy requirements, tf the requirements are met, the flow parameters Two novel ideas were incorporated in the NTF must be periodically checked to insure characterization strategy. The first was to continued compliance. If the accuracy divide the test segments into short-duration, requirements are not being met, corrective self-contained tests. This approach allows the action must be taken, and measurements ability to fit characterization tests into small made to see if the flow parameters then windows of opportunity, which results in comply with the requirements. This process is minimum impact to the tunnel schedule. to be continued throughout the life of the wind- Additionally, this strategy allows time for tunnel, with periodic review to insure lessons learned in one characterization test measurement accuracy requirements meet segment to be implemented in any following current testing needs. test. The second idea was to publish and present all characterization data as soon as Accuracy requirements at the NTF are driven possible. This openness of communication by performance testing, and are most stringent allows customers testing at the NTF to better for measurement of lift and drag coefficients. understand their data, and encourages Input was obtained from several industry customer feedback with input and insight into • 0.4% CL,Coabsolute • 0.2% CL,COincremental Transonic cruise • 1count Coabsolute • 1/2 count COincremental Table 2- Customer Accuracy Requirements 2 American Institute of Aeronautics and Astronautics possiblecausesandcorrectionsif the flow quality does not meet the accuracy Temperature Characterization requirementisnacertainarea. Temperature measurements have been made at the NTF using a thermocouple grid located The remainderof this paperprovidesthe in the settling chamber between the cooling status of the four areas of the NTF coil and the most upstream anti-turbulence characterization. screen. A layout of these thermocouples is found in Figure 3. These measurements Calibration and Empty Tunnel FI0w Quality provide an expedient inexpensive first-look at how well the NTF approaches the desired temperature uniformity requirements. Flow Quality Requirements Much work has been done in previous efforts The settling chamber temperature to determine accuracy requirements for wind- measurements were made over the operating tunnel measurements and translate these into range of the NTF up to a dynamic pressure of requirements for the wind-tunnel flow. Most 3500 psf. Data presented in Figure 4 and notably, a recent in-depth analysis of flow Figure 6 show the offset of the reference quality requirements was completed and temperature measurement and the documented by the National Wind Tunnel temperature variation, respectively, over a Complex (NWTC) Project team consisting of range of Mach and Reynolds numbers at three members from the U.S. government, industry tunnel temperatures. Each symbol and academia. These NWTC Project corresponds to an individual data point taken requirements were determined to be the best at one condition. The reference temperature approximation of an agreed-upon national offset was determined by subtracting the standard for wind-tunnel flow quality, and were reference temperature measurement (made therefore adopted as goals for this flow quality using a platinum resistance temperature characterization effort. Table 3, taken from the device located in the settling chamber NWTC documentation (Binion/Steinle'), downstream of the cooling coils and the four provides a summary of the parameters anti-turbulence screens) from the average defining the flow field and accuracy settling chamber temperature calculated from requirements for both low-speed and transonic all the measurements on the thermocouple testing. Parameter Low Speed Requirements Transonic Requirements Total TemPerature Reference 1deg F 1deg F Distribution 1deg F 1deg F Fluctuations Turbulence 0.05% 0.05% Noise 0.3% qinf 0.3% qinf Stream Angle 2-sigma along span 0.1 deg 0.1 deg Gradient 0.014 deg/ft 0.023 deg/ft M.achNumber Reference 0.0004 (M=0.3) 0.0005 (M=0.8) Gradient 4xl 06/ft (M=0.3) 2xl 05/ft (M=0.8) Total Pressure 3psf (M=.3, PT-- 5atm) 5.5 psf (M=.8, PT= 5.5 atm) Static Pressure 3psf (M=.3, P_= 5atm) 5.5 psf (M=.8, PT= 5.5 atm) Total Temperature 1deg. F 1deg. F Table 3- Flow Quality Requirements 3 American Institute of Aeronautics and Astronautics grid. The temperature variation was on the order of 0.3% of the test-section represented for the purposes of this paper as dynamic pressure, and are consistent from the twice the standard deviation of the test-section through the high-speed diffuser. temperature measurements made with the At the supersonic conditions, the pressure thermocouple grid. In both figures, the fluctuation level jumps up to 0.5% at the arc- dashed-line box highlights the requirements sector fixed fairing (at the downstream end of for the accuracy and variation. the test-section) and in the high-speed diffuser, but decreases to about 0.1% in the Figure 4 shows that the reference test-section. This drop in test-section pressure temperature accuracy appears to meet fluctuation levels can be explained by the requirements at the warm temperature (120 presence of a shock at the downstream end of F), but is outside the requirements at the the test-section at the supersonic conditions cryogenic conditions (-150 F and -250 F). which prevents disturbances from propagating Furthermore, the reference temperature upstream. This pressure fluctuation data, accuracy seems to get worse at the higher obtained recently at the NTF, agrees with Mach numbers, up to a maximum bias error of similar data taken previously in the NTF 8 F. Closer examination of the temperature (Igoe2). variation across the settling chamber reveals a possible source of this bias. Figure 5 shows Flow Anale Characterization the constant temperature contours in the Currently no information is available for the settling chamber for a typical high Mach local flow angle distribution across the test- number cryogenic condition. Although some of section inthe NTF. However, information does the temperature contours are highly subjective exist on the integrated flow angle, calculated due to the thermocouple layout, itdoes appear using upright and inverted runs of numerous that the coldest gas temperatures are models. Recently this information was plotted concentrated at the bottom of the settling for similar models at similar test conditions to chamber, which coincides with the reference determine the stability of the flow angle over temperature measurement location. time. These data, shown in Figure 8, show clear signs of achange occurring in the tunnel The temperature variations shown in Figure 6 flow angle brought about by the removal of a reveal that the temperature variation in the splitter plate attached to the arc-sector fixed settling chamber is greater than desired at all fairing. This splitter plate, shown in Figure 9b, conditions, and that the variation increases extends the chord of the arc-sector/fixed with increasing Mach number. The data in fairing (Figure ga) and was added during a Figure 6 combines repeatability, bias, and recent tunnel shutdown. When this large gradients into a single number for comparison change in flow angle was noted, there was to the requirements. This technique of concern the calibration of the tunnel, done reducing these separate types of variation into without the splitter plate installed, may have one number can limit the understanding of the been affected. Therefore, the splitter plate was data. removed to return the tunnel to the configuration at which it had been calibrated. T_Jrbulence and NQi_e Characterization Subsequent tests showed that the integrated Fluctuating pressure measurements in the flow angle returned to its historical value of NTF have been made using wall-mounted approximately 0.14 degrees for a transport fast-response pressure transducers at several model at transonic conditions. This instance tunnel locations from the contraction region proved the worth of charting tunnel data over through the high-speed diffuser. Figure 7 time. shows the ratio of rms values of the fluctuating pressure measurements (integrated from 1 Hz M_.ch Nvmber (_haracterizatiQn up to 150 Hz) to the test-section dynamic The tunnel has been recently calibrated for pressure as a function of tunnel location for both the slotted- and solid-wall configurations. four combinations of dynamic pressure and The slotted-wall calibration covered the test- Mach number (two transonic and two envelope up to a dynamic pressure of 3500 supersonic conditions). For the two transonic psf, while the solid-wall calibration was limited Mach numbers, the pressure fluctuations are 4 American Institute of Aeronautics and Astronautics to a maximumMachnumberof 0.45.Both The NW-I'C requirements on the longitudinal calibrationswere made using a 3-inch Mach number gradients are based on the diametercenterlinepipethathasfourrowsof desire for a buoyancy drag correction of one staticpressureorificesspaced90 degrees drag count or less. Therefore, the buoyancy apart.Asketchofthiscenterlinepipemounted drag correction for each calibration test in thetunnel,alongwiththepressureorifice condition was calculated for a typical NTF layout,isshowninFigure10.Datafromthe model, having a model volume of 0.884 ft3and centerlinepipewereusedtocalculatea Mach a reference area of 2.6 ft2.The results for the numbercorrection(adjustingthe reference slotted-wall calibration are shown in Figure Machnumbertothecenterlinevalue)andto 13. This plot indicates that requirements for determinethe Mach number longitudinal buoyancy drag are being met in the transonic gradient(usedinthecalculationofbuoyancy region (for which the tunnel was designed), dragcorrections). and are not met at the low-speed and supersonic conditions. Again, further work will Figure11showsanexampleofthecalibration be done to assess the effect of the orifice bias data for a given test condition.At each errors on these calculations. calibrationtestconditiont,hreeback-to-back points were taken. The 95% confidence Tunnel Stability Characterization intervalsareprovidedforeachpressureorifice Figures 14 and Figure 15 plot the stability measuremenbt,asedon thevariationin the overtime oftotal and static reference pressure three back-to-backmeasurements.It is measurements and the reference temperature evidentfrom Figure 11 that the variation measurement for a low-speed and transonic betweenorificesis muchgreaterthan the cryogenic condition. To measure the stability, variationbetweendatapoints.Previoustests the tunnel was held on a condition while data ofthiscenterlinepipeweremadewherethe pointswere taken over a period of time. The pipe was movedlongitudinallyin the test- time-span was 1.5 minutes for the low-speed section.It was notedthat the patternof conditionand2 minutes for the transonic case. variationbetweenorificesmovedwith the During this period, nine data points were centerlinepipe location,indicatingthat this obtained, and are those shown on the plot. variationis causedby imperfectionsin the The total pressure stability was within the orificesT.heinitialcalculatioonfMachnumber required limits for both the low-speed and variationd,escribedbelow,dealsonlywiththe transonic conditions. The static pressure variationbetweenpoints.Furtherworkwillbe stabilitymet the requirements at the low-speed donelatertoincorporatetheorificebiaserror condition, but exceeded the limits at the intotheMachnumbevrariation. transonic condition. Conversely, the temperature stability was within limits TheMachnumbervariationwascalculatedby transonically, but slightly out of tolerance for poolingthe variancefor all centerlinepipe the low-speed case. To adequately measurementsmadewithinthe modeltest characterize the temperature stability for the volume.Thetestvolumefortheslotted-wall low-speed condition, though, a larger configurationshownin Figure 10 extends timeframe of data is required, as the from test-section station 10 (test-section temperature limits of the temperature stations measured in feet from the start of the fluctuation do not appear to have been test-section) to station 16. The solid-wall test reached. region extends from test-section station 9 to station 17. The Mach number variation for the Data Quality Assurance Proqram slotted-wall test-section configuration is shown in Figure 12. Again, the dashed-line box Historically, facility personnel were trained to highlights the accuracy requirements. As detect and correct blunder-type errors and seen, based on short-term repeatability the abnormally large data scatter. In addition, Mach number accuracy requirements are single-point calibration methods were used for being met for almost all conditions (the making major corrections. Assessment of exception being at some supersonic repeatability was based on relatively short- conditions). term, small sample, methods which are incapable of determining measurement 5 American Institute of Aeronautics and Astronautics stabilityandyieldso fewdegreesoffreedom S, ft2 1.988 thattheycannotreliablyassessmeasurement _', in. 5.74 uncertainty nor point to potential improvementsunlessthe effectsare much b, in. 52.97 largerthanthenormasl catterT.heinitialeffort N, Ib, 6500 in the new data qualityassurance(DQA) A, lb, 400 program,whichwascompletedinFY99,was PM, in.-Ib, 13,000 to find an appropriate measurement assurancemethodologyto,trainthestaffinits Table 4- Model and Balance Specifications use,andto beginimplementationT.heonly credible approach with the necessary traceabilityseemsto be the Measurement A minimum of four repeat-run sets is obtained Assuranceconceptdevelopedforcalibration by the facility each year. A repeat-run set is laboratoriesbyNISTandextendedforwind- called a "group" and consists of the following tunneltestingby LangleyResearchCenter. runs back-to-back at the same test conditions: Thekeyelementsofthisconcepatre • Inverted polar (a) Statisticaqlualitycontrolformeasurement • Upright pitch polar (Shewhart3), • Upright pitch polar (b) Application of Shewhart's statistical • Upright pitch polar methodsto both short- and long-term • Inverted polar repeatabilit(yEisenhart'), (c) Periodictestingofstableartifacts(check The first two runs and the last two runs form a standards)and the use of Shewhart's two-observation group that is used to estimate controlchartsontheresultstodetermine the short-term repeatability of the flow themeasuremenstystemstability(Pontius angularity. The middle three runs are used to andCameronS), form a three-observation group that is used to (d) Repeat-datsaetsduringa customertest, estimate the short-term repeatability of the togetherwith appropriatescaling, for pitch-plane uncorrected balance coefficients comparison with the check standard CN ,C_,, C,,,°. Long-term repeatability (and results (Schumacher'), (e) A standard method for referencing to a stability) is estimated from the variation of the common state (free-air). The standard group averages over time. The short- and used at the NTF is the wall-signature long-term repeatability groups are analyzed for method. measurement stability and scatter level (precision) using so-called Three-Way statistical control charts. Currently, the NTF is running check standards periodically and assessing the short- and long- Too few repeat-sets have been taken so far to term repeatability for attached flow over the model on statistical control charts. Repeat-run definitively state the behavior of instrument sets are also obtained at the beginning and scatter (precision) as afunction of test section end of each customer test for comparison with conditions so the estimated short- and long- the suitably-scaled check standard results. In term standard deviations (_,,g, dbg) addition, pre-test predictions and post-test presented in Table 5 are pooled over the statements of repeatability are provided to the Mach and q range. The pooled degrees of customer. freedom for (_wg (short-term) and _bg (long- Cheqk standard model tQ.stinq. term) are approximately 40 and 20 The check standard model for the NTF (shown respectively. The expected standard deviation in Figure 16) is a subsonic transport model for a single data point for attached flow (for the that is no longer used for any other kind of check standard) is the root-sum-square of testing. The balance used l's the LaRC NTF d,,g and Obg" 113C that is a one-piece moment-type. The model geometrical characteristics and balance _',,,, poin,= (:Y,,_+ (:Yhg full-scale limits are given inTable 4. 6 American Institute of Aeronautics and Astronautics Check standard probe testing conducted in the NTF. In the future, it is The repeatability assurance program expected that four such tests will be described in the previous section for balance conducted each year. Although two tests is coefficients is applied in a similar manner to considered insufficient to declare the the repeatability of flow parameters, measurement system + test section to be in specifically Mach number and dynamic statistical control, we will use the pooled pressure, q. The method used is to obtain values obtained so far to estimate the repeat data for a probe (shown installed in repeatability for Mach and dynamic pressure Figure 17) in an empty test section (low- as shown in the Table 6. The pooled degrees speed and transonic tunnels) or a wall of freedom for the within-group and between- pressure upstream of the model area group standard deviations, dws and Obg, are (supersonic tunnels). A group consists of three 126 and 51 respectively. The standard back-to-back repeat measurements at a single deviation for a single data point is the root- test condition. The following ratios are computed: sum-square of dwg and dbg" Cq "- qcenterline qreference The estimated uncertainties of the tunnel calibration data are believed to be about the CM -- M centerline same as the values given in Table 6. Check M reference standard data have been obtained so far for 930 psf < q < 3000 psf . For conditions where the centerline and reference values are outside of this range, the scatter may be computed using the total and static pressures somewhat higher. from the probe and the reference system respectively. The repeatability of Cq and CM SuoDort of the Imolementation oLWall expresses the variation associated with the Interference Corrections test section itself and both sets of static and total pressure propagated into the formulas for The NTF characterization effort also provides computing Mach and q. information to support the development and implementation of wall interference correction Two check standard tests with a total of 63 codes for the NTF. This support includes wall groups over 12 test conditions have been pressure data, wall boundary layer Uncorrected coefficient d ,:g dbg donepoint CA, 0.00002 0.00015 0.00015 CN" 0.00052 0.0022 0.0022 Cm" 0.00030 0.00056 0.00064 Table 5- Check Standard Model Short- and Long-term Variation Within-group Between-group One-point 0.00036 0.0017 0.0017 dq/q d MIM 0.00022 0.00092 0.00095 Table 6 - Check Standard Probe Short- and Long-term Variation 7 American Institute of Aeronautics and Astronautics informationa,ndcheckstandardmodeldata. a computational fluid dynamics (CFD) model The followingsectionsprovidethestatusof of the NTF test-section. this supporteffort,as well as presentinga summaryofthestatusofthewallinterference Implementation of WItS in the NTF correctioneffort. The Wall Interference Correction System (WlCS) code (Ulbrich 7)originally developed for W_II Pr_sure_ the Ames 12-Foot Pressure Wind Tunnel has tn the last couple of years, the wall pressure been implemented in the NTF for use during measurement system at the NTF has been solid wall testing. WICS-generated wall- improved to provide the high-quality wall interference corrections to an equivalent free- pressure signatures necessary for the air flow field are computed using the wall- implementation of wall interference correction pressure signature method combined with codes. Empty tunnel wall pressure signatures balance measurements of model forces and have been obtained for both the solid- and moments. Mean corrections for tunnel slotted-wall test-section configurations. blockage and upwash are determined and are then applied to the tunnel parameters. The Wall Boundary Laver Heiaht code also provides the wall interference Wall boundary layer measurements have been variation in the vicinity of model in the form of made in the NTF for both the solid- and contour plots; this aerodynamic analysis- slotted-wall test-section configurations. Figure enhancing capability is generally unavailable 18 shows a sketch of the boundary layer rake from simpler classical methods. The code has design used for these measurements. For the been used in an off-line mode for semispan slotted-wall configuration, two tests were run tests, and will be operational for fullspan to provide boundary layer information at the testing in the first quarter of 2000. Because seven different test-section locations shown in the method is fast and robust, it is well-suited Figure 19. These locations were chosen to for real-time or near real-time application. provide data on both the longitudinal boundary Efforts are currently underway to implement layer growth in the test-section, and the WlCS for online post-point corrections. boundary layer uniformity at a given test- section station. Currently boundary layer data Sample interference predictions from a recent for the solid-wall test-section configuration is large-model NTF test are presented in Figure only available for the farside wall at station 22 and Figure 23. Here, uncorrected, the 12.77. A sample of the data is shown in classically corrected (AG-336, 1998), and the Figure 20 and Figure 21. In both of these WICS-corrected solid wall measurements are figures, the data presented as the average of compared with slotted-wall measurement a combination of the measurements made obtained on the same model. Since the NTF over a small region of the NTF low-speed was designed to minimize wall interference envelope, with error-bars denoting the effects, the uncorrected slotted wall results, variation at each location. The purpose for though not absolutely free of wall effects, presenting the data inthis fashion is to provide should provide a good baseline from which to a general magnitude of the boundary layer reference the correction. Effects included in height, longitudinal growth rate, and the classical corrections are those due to uniformity. Figure 20 reveals that the blockage (solid and attached wake), lift, and boundary layer height averages between 3 streamline curvature, while WlCS includes and 4 inches at test-section station 13 over these and additional effects due to any this range of conditions. At these same separation of the model wake. Figure 22 conditions, it is seen in Figure 21 that the presents the lift correction, indicating an boundary layer grows from about 1.2 inches in expected, large, lift-curve slope increase for the contraction region up to 3-4 inches at the uncorrected solid wall data. Applying the station 13 (the center-of-rotation for both sting- corrections rotates the curve into alignment mounted and sidewall-mounted models). with the slotted-wall results. At low lift the two correction methods are in close agreement, This boundary layer height information has however, at the higher angles of attack the been used in the development of semi-span difference between the methods widens to model stand-off geometry and for calibration of about 0.005 in CL. Drag corrections are 8 American Institute of Aeronautics and Astronautics

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