NASA-CR-192&88 UNIVERSITY OF COLORADO AT BOULDER CENTER FOR SPACE CONSTRUCTION THIRD ANNUAL SYMPOSIUM 2. 3. November 21 - 22, f991 "_"_ _a.2.._ ¢_. (NASA-CR-192688) CENTER FOR SPACE N93-Z6405 CONSTRUCTION TH[RO ANNUAL SYMPOSIUM --THRU-- N93-26417 (Colorado Univ.) Z98 p Unclas G3/31 0159391 Dynamics of On-Orbit Construction Process 5/- ! K.C.Park Thisstudy looks atthree aspects ofon-orbit construction: perturbationsof the orbiter due tochanges inconfiguration of the structurebeing deployed, the effects of flexibility onthe dynamics of the orbiter and the deployed structure,and interaction dynamics of the structuresbeingassembled. Oncethe interactiondynamics areunderstood, appropriate strategies forcontrol and maneuvering ofmanipulators canbeformulated. Interaction Dynamics and Control for Orbital Assembly RenjengSu Building structures and spacecTaftin orbit will require technologies for compliant contact of subassemblies. Satisfactory compliant contacts must besecured forvarious joiningoperations to takeplace. Compliant interactions between mechanical structuresmay bedefined bythedynamics ofpositionandcontactforces. Thebasicproblemhereishowtouseactiveandpassive control mechanisms to achieve stable interactions and aspecified level of compliance. Results will bepresented on stability analysis, compliance control design, andsteady-state contact dynamics specification. Controls for Orbital Assembly of Large Space Structures MarkBalas To assemble large space structures,on-orbit control algorithms must deal with the berthing of flexible substructures while maintaining stabilityandmeeting basicperformancegoals. No doubttheseoperations willbecarriedoutwith the aidofflexible robot manipulators. Controlling suchcomplex dynamics willrequire reduced-order model-based algorithms forrapid response; however, stabilityiseasily compromised by interaction with unmodeled dynamics. Analytical and numerical results will be presented in three areas: the stableberthing of actively controlled substructures;direct model reference adaptive control of distributed flexible structure models; and control design forflexible structures with slow actuatordynamics. Structural Load Control During Construction MartinMikulas For many large space structures, the majordesign loads can occur during the construction phase or during subsequent maintenance oraugmentation operationswhichinvolve moving largemasses. Intheabsenceof gravitationalloadings, allmajor Ioadingson space structuresaretransientinnature,unlikethe traditionalstaticloadings associated with Earthstructures. This factrequires theintroduction ofconcepts forstructuralelements designed toabsorbload impulses. This talkwillpresentanew strutconcept fora"fuse"inthe structurewhichcanrelease atprescribedlevels ofloading and return tothe nominal position at acontrolled rate afterthe loading haspassed. Adiscussion ispresented of thegeneral application ofthe strutto several space structures, including the recent SpaceShuttle thrusterpressure blaston the SpaceStationsolar arrays. Systems Engineering Studies of On-Orbit Assembly Operations GeorgeW.Morgenthaler Systems engineering studies oforbitalassembly operations atCSCfocus onthe issues ofsubassembly partitioning, packaging and delivery to LEO,cost trade-offs, operation simulation, analysis ofinterruptabilityand constructibility, andexpert systems forconstruction sequence planningand evaluation. Asimplified cost trade-off model will bepresented which relates size of Heavy LaunchLiftVehicles, number ofsubassemblies tobedelivered toLEO,andthe probability ofmission success. Expert Systems for Assembly Sequence Evaluation SteveJolly Complexity of orbital assembly will ultimately stem from the actual physical properties and behavior of the delivered subassemblies. Toreduce thiscomplexity itisdesirabletolaunch the largest possible pre-integrated, pre-assembled, pre-tested subassemblies, while simultaneously conforming to launch vehicle, construction tool and resource constraints. A simulation model which combines numerical and symbolic engineering knowledge with heuristicreasoning willbe presented. The main function ofthismodel istodecompose arepresentative SEI"Phase A"spacevehicle intodeliverable orbitalsubassemblies. The model employs state-of-the-art constraint propagationtechniques developed atStanfordUniversity forterrestrialconstruction tocreatea potentially powerful space research tool. Simulationresults will be presented. Lunar Regollth and Structure Mechanics SteinSture Lunar regolith is unlike terrestrial unconsolidated soils. Its unusual strength and stiffness properties simplify design and construction ofembankments, shielding structures andfoundations, butmake itmoredifficult toperform excavations andcuts thanon Earth. Inthis presentation we focus on construction ofregolith-structure facilities, and characteristicsof scale-model experiments. Fundamental mechanical properties ofregolith and density variationson the lunarsurface arealsodescribed. Indigenous Lunar Construction Materials WayneRogers The utilization of local resources for the construction and operation of a lunar base can significantly reduce the cost of transporting materials and supplies from Earth. The present study is an investigation of the feasibility of processing lunar regolith toform construction materials andstructuralcomponents. Ascenariowill bepresented whichintegrates a processing method withthe design foralunarbaseshelter and potential construction techniques. Design Concepts for Pressurized Lunar Shelters Utilizing Indigenous Materials JohnHappel Twodesign concepts for pressurized lunarsheltersarepresentedtogether with anin-depth analysis ofprimary and secondary load conditions and arguments forthe utilization of cast basalt as the principal construction material. The first design is comprised ofcast cylindrical segments which arepost-tensioned in thelongitudinal direction. The second design isbasedon arch-slabs and post-tensioned ring girders which arealso post-tensioned longitudinally to create a structure dominated by compression. Construction sequences are outlined forrapid assembly of the two pressurized shelters. Configuration Optimization of Space Structures CarlosFelippa The suitability of Kikuchi's homogenization method for the configuration-shape-size optimization of space structures is investigated. A "design domainblock"filledinitially withfiniteelements isgradually"sculpted" intoanoptimalstructure. This new method promises to bea powerful tool in helping the conceptual designer. We focus on itsapplication to planetary structures. Telerobotic Rovers for Extraterrestrial Construction JimAvery Roboticrovers willplayacrucialrole inextraterrestrialconstruction. They will substitute forhumans inmany operations such assurveying, sensing, signaling and loadhandling. Roversystems must be versatilesothattheycanperform awide variety of jobs, and robust to parts failures. To this end, the ideas of software modularity and multi-robot coordination are being investigated. The current focuses include the development ofthree telerobotic platforms, infrared positioning systems, anda 4-degree-of-freedom manipulator. Design concepts and telerobotic development willbepresented. Lunar Surface Structural Concepts and Construction Studies MartinMikulas Apreliminary design foraheavy liftcranecapableofpositioning 30,000kgmasses onthesurfaceofthemoon willbepresented. Thiscrane will enableremote orautonomous precisionpositioning oflarge masses without the manualaidof astronauts. The craneconcept makes useofthreecablesinsteadofonetomaintain positive, precisecontrolofthepayload. Thepresentation will include cranemass, stiffness, and control,and will describe an ongoing experimental program toevaluate the concept. Agenda Center for Space Construction - Third Annual Symposium University of Colorado, Boulder November 21 & 22, 1991 November 21, 1991 Coors Events/Conference Center, Rooms 3 & 4 7:45 - 8:10 Registration 8:10 - 8:15 Welcome A. Richard Seebass, Dean of Engineering 8:15 - 8:45 Introduction Renjeng Su, CSC Director "u 8:45 - 10:00 Orbital Construction K.C. Park Dynamics of On-Orbit Construction Process 1 Interaction Dynamics and Control for Orbital Assembly _' Renjeng Su Controls for Orbital Assembly of Large Space Structures :_ Mark Balas 10:00 - 10:15 break 10:15- 12:05 Orbital Construction (continued) Martin Mikulas Structural Load Control During Construction. -', ._ Systems Engineering Studies of On-Orbit Assembly Operations George Morgenthaler Expert Systems for Assembly Sequence Evaluation -6 Steve Jolly Assembly and Joining Methods for Large Space Structures Harold Bush, NASA 12:05 - 1:15 lunch and poster session 1:15 - 3:15 Lunar Construction Lunar Regolith and Structure Mechanics-7 Stein Sture Indigenous Lunar Construction Materials- _ Wayne Rogers Design Concepts for Pressurized Lunar Shelters - John Happel Configuration Optimization of Space Structures -; _ Carlos Felippa 3:15 - 3:30 break 3:30 - 5:00 Lunar Construction (continued) Telerobotic Rovers for Extraterrestrial Construction -// Jim Avery Lunar Surface Structural Concepts and Construction Studies -i _-- Martin Mikulas Robotic Technology Application Plan for JSC t.. ",' ...... Reg Berka, NASA 5:00 - 5:15 Summary Renjeng Su 5:15 - 7:00 Wine/Cheese Reception and Poster Session November 22, 1991 Engineering Center Meet atMain Lobby 8:00 - 10:00 Experimental and Simulation Demonstrations Lunar Crane Testbed Lunar Regolith and Structures Lunar Rover and Local Positioning System Dynamics of Orbital Structures Expert Systems for Assembly Sequence Evaluation i "10 > i.. 0 i.mcZ m4-P I-- > Q 0 !-- qmp iim L- II1_1 |m !,_ n.. n-_ m C Ill q) U Q. CfJ < cO) < Z < II o _ ¢_ e,, e_ _8 "0 0 C 0 4,d ,I_ gl 0 o 0 _2 g ._ s il C II II 0 0 "_ 0