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NASA Technical Reports Server (NTRS) 19920007982: Hypervelocity impact simulation for micrometeorite and debris shield design PDF

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Preview NASA Technical Reports Server (NTRS) 19920007982: Hypervelocity impact simulation for micrometeorite and debris shield design

ASA-CR-189807 19920007982 LIBRARY COpy 23~ LANGLEY RESEARCH CENTER LIBRARY NASA HAMPTO ,VIRGINIA A Service of: National Aeronautics and Space Administration ScientificandTechnical Information Office 1IIIIIIIIIIIIIIIIifli~l~ilrflljrlil'l~irfmllllllllllllIIII .'I Jell'PJoJtl .' 1 ,,}_~~~~01420 1256 :'L 'i- ---_.._n___. GR"Nr .., .....:. I /11 • -/8 - clf...// J G'I3 tP () I f~ ~\ FINALREPORT I ,". submiuedto I I NationalAeronauticsandSpaceAdministration LyndonB.JohnsonSpaceCenter I S~ScienceBranch ATI'N:EricL.Christiansen Houston,TX770S8 I I forresearchentidcd I HYPERVELOCITY IMPACT SIMULATION FOR MICROMETEORITE I AND DEBRIS SHIELD DESIGN I Submittedby I I . EricP.Fahrenthold DepartmentofMechanicalEngineering UniversityofTexas Austin,TX78712 January27.1992 I~PACT (NASA-CR-189807) HYPERYELuCITY N9Z-17Z00 SIMULATION FOR MICROMETFO~ITE AND OEBRIS SHIELD DESI~N'final Report (TexdS Univ.) 81 p CSCL 2ZB Unclas G3/18 0064300 I ~"..<C'.'=.;"'''''_ .. .. ,"~ "-~, ~ _. .... ,.,.. - -• .:_...??, . , ,""""-.",. - - - -, Wi .__. Hl -. I i ..1 1 i .... I I I I 1 ·\ · FINALREPORT ' j \. · , · ; i ~ NaIiaaalAaoaoti§aDdSp:eAdmiDisIradon LyndoaB.JohnsonSp:eCenter S.-:eScienceBranch . ATI'N:EricL ClrildaDsen Houstoli,TX77058 HYPERVELOCITY IMPACf SIMULATION FOR MICROMETEORITE AND DEBRIS SHIELD DESlGt4 Submittedby , j EricP.Fahren1hold / DepaI1JDeatofMecbaJUcalEngineerin I -I UniversityofTexas g Austin,TX78712 Jmuary27 1992 t ......... -.- L ri: -' -----_._~.,_...".. .. I. ! \ j iJ A new capability bu bccD dcftloped for direct computer simulation of \ \ hype1'Ye1ocityimpIc1sonmulti-plateorbiIIldebrillbieJds.forcombmatiol.~ ofloW/~hieJd \I 1, ~ !:'j dUclmessIDClwideshieldspeciDcwhichpIIceeaueu:edemandsonCOI1WIlticaalBaJedaD ,"\ lIII1ysis techniques.ThemocIeIinlmedIadolOl)'lepieaeal1sanovelappmIdatodeIlris -. ,.' cloud dynamics simulation. aproblemof loa,lInD intelat in 1he desip of spICe I; SII'UCbIIeS.SoftwareimpJementadoDofdieIIIOdeUnamedJodoIoayprovidesaDeWdaip toolforenaineerinllDl1ysis~pmpoIedaditaIdeIIdIproIeClionsys1aIlS. ./ .. i j ii I l~:::..:-.-:..::. ~~.," .~ ..i-.'"..:._~~~""""~~J'·:££,~,;;Kii.l1¥a!;i~·;"'~·~d'ii:;;;;;;:==::::::::::.~::~al'J ~ __" , .. _/ '·"'1 I [ j t 1 .-1 ACKNOWLEDGEMENTS ; [ ThisworkwufundedUDdertheNASARepoaalUnmnitiesGrantPqram.'lbe r [ assistanceofEricL.Qristi,nseo(NASATecIuUcalOfficer)_leanneLeeCrewsofdie SpaceScienceBranchoflo1mso1lSpaceCenterbasbeenIIUt1Yappreciated.Addidoaal supportwu provided by Cray ReseaIc'h. Inc. UDderthe Cray UniversityResearch_ DevelopmentGrantPropamandbytheTexasHigherEdDcadonCoordiDatinIBomlUDder theEncqyResearchinApplicationsPqram.ComputerdillewuprovidedbytheCenter for Hip Performance Computinl and the Institute for Advanced TeebnotoBY at the UniversityofTexasatAustin. iii ,~-~-- ---'._-. -.--,---_. SOFrWAIIE COPYRIGHT NonCE SomcecodedeYeJopeclaaderdIiIft*I1dlpmjectbabceDpiovidcd10NASA. OtherincaellellpmiesIhouJdDOlethatIbissoftwIIe..becacopydahted(1991)bythe ~imad....ufollows: (1)SoftwaewriaeD10JiDkthec:odeIClHIDdDYNA2DbubeeD~u an«WipalWOIkUDderIbeddeDC1'2D(DeIIdIQoad1ftnsI...2-DimeaDxW). (2)SoftwarewriamCDInpmttheItIIIdInlDYNA2Dcodebasbeen~ u aderivativeworkUDderdietideDCA2D(DellisCloudAupaematica2-Dimendoaal). i .J , ! ~..' iv '. TABLE.OF CONTENTS Paac 1 Introduction 2 S Multi-plgSbjeId1"111"3Sjrnnlarim "~.'. 8 CgncIusian 9 References Iab1Gl 10 Table1.Simulationparameters:mulli-p1aleshieldimpact fipres 11 Ftpre1.EuleriansimulationandleZlDDCpmc::eduIe 12 Filure2.Lagrangiansimulationandrezoaeprocedure 13 Figure3.Multi-platesbicJdimpactproblem AmrD'm A-I AppendixA-ExampleplateimpactsinmJarioo. B-1 AppendixB-MulIi-p1alesbieJd:fiIstpJa1eimpact c- C-1 Appendix Multi-plateshield:secondp1aleimpact 0.1 AppendixD-Multi-p1alesbidd:1birclplateimpact E-1 AppeIIdixE-Multi-plateshield:fourthp1aleimpact F-t AppendixF-Multi-plateshield:wallimpact - ~..------- v , \ . Introdudlon Thisreportdescribes the result3ofcodedevelopment work andsupercomputer basedhydrocodesimulationsconducledtopursuecomputeraideddesipofspacedebris shielding(Cour-PalaisandCrews, 1990andCuisdaasen, 1990). PmiousprogressrepodS (Fahrenthold, 1990aandb,aad1991.)havediscussed• .numw-'of hypervdocity impact simulations conducted using the Sandia·National . ( Laboratodeshydrocodes CSQ(1bompSOD, 1990&)andem(McGlaunet11., 1990),to evaluaae1beirutilityinmodelingimpactsonmulti-platedebrisshields.Theresultsofthat wen worksugaredthatexistingEuleriancodesarenot suitedforuseinctirectcomputer simulationofimpactsonmulti-platedebrisshields.RecopizingtheUmitatioDsofavailable . Eulerian codes, the last progress report (Fahrenthold, 1991b) describedan alternative appuJ8Chtosimulationoftheproblemofinterest.'IbisapproachcombinedEulerian(CIH) modelingoftheshieldperfomionprocesswithanewLagrangianmodelofdebriscloud evolution.TheLagrangiandebriscloudmodelwasdevelopedusinganaugmentedversion ofthe finile elementcode DYNA2D (Hallquist, 1987).The basic DYNA2D code was developedItLawrenceLivelmore National Labora1ories.TheDYNA2Daugmentation, developedaadcodedbytheprincipalinvestigatorforuseinthepresentresearchproject, tookthefmnofamixturetheorybased(Dmmheller, 1987,andDrumhellerandBedford, 1980)cqUlliOllofstate·fora solidmaterialcontainingvoids. Additionalpre-processing. post-processing,fAdrezoningroutinesusedtosystematicallylinktheCIHandDYNA2D· simulationswere alsodevelopedandcodedby theprincipalinvestigator.Theresultis a DeWcompUliersimulationcapabilityf(ll"multi-platedebrisshieldimpacts. Thepresentreportoutlinestheanalysisprocedureanddescribesanexamplemulti platedebrisshieldimpactsimulation.Tablesandfiguresmeincludedafterthemainbodyof thereport,whilethecomputergraphicsdepictiagtheimpactsimulationsareprovidedas appendices.Suggestionsforfutureworkarediscussedintheconclusionssection. 1 _ ----------- ~_~ A·_ ......-"-,.••• • Anal" procedure !-. Theanalysispnxedureis~IedbytheflowchutsshowninFipra 1and2- Aspresentlyform~ abeprocechRmodeJstwo-dimcasioDal(axisymmetric)impactof liteI1l81erials.Mas~ kineticenergy.voidvolume.anddensityateeonsavalinBulerian to-LagranpmorLapangian-to-Bulerilntnlnslllioasofdebrisclouddata.TbenoalenertD' i is discarded. OeneralizatioD of thU lDalysis procedure is possible. given additional L developmentwork. SimuJaUOD ofthe DOI'IDI1impIctofahypervelocityprojectileon a f mu11i-pla1edebrisshieldprocccd.sasfoDows: (1)ImpactofmeprojectileonmefloatshieldplateismodeledusingmeEulerian codeCTH(Fig1D"e 1).Geometry.materialproperties.inid.alvelocities.andoilierinputdata me arespecifiedintheinput deeth.TheoulpUtfile(neth)fromtheClHsimulationisthen J : inputtomepost-processorCTHED.Usingthispost-processor.meuserselectstheregion of space contaiDingthedebris whichmustbepropapted. to the next shield.Themass. velocity. and.pressuredistribution in thedebriscloudiscontainedin thepost-processor outputfiledcoUl. (Z) Next (Picure 1) the routines delink!anddeg2a!are used to generate a Lagrangian model ofthe debris cloud(dcdyna). given the Bulerian simulation results Cdcout) and the geometry. material. and conuol datacontainedin the user input files '-., "- dcg2dinpanddebase. (3) The file dcdyna is inpUt to an augmented version of the Lagrangian code ~ DYNA2D(Figure2).whichincorporataamixtureequationofstatefora with i voids.aswellasa~dSl*eevolutionequation.Theauxiliaryinputfilervl2d.dDt~ by dcg2dlis required to properly initialize the DYNA2D ca1cu1ation.A Lagnmgiar.. simulationisthenusedtopropagatethedebristothenextshield.Anau:xinaryoutputfile dcru.datiscreatedforuseininitialliingmenextEulerianshichiimpactcalculation. (4) Finally the results ofthe Lagrangian.simulation «(Jerez.dat) arc inputto the routinedcrez!(Figure2).todevelopanEuleriandescriptionofthedebriscloudimpacting 2 L I \., the next shield. The routine dcr6z1 also lequires as input certain pometry, mesh connectivity, andmassdistributiondatacontainedin the files dcrez.iIIp,T'll2d.dat, and dq2d.out, thelattertwohavingbeenpreviouslypnerateclbydcg2df. Theoutputfrom dcraf,containCdinthefiledcrez.OIlt,iscombineddirectlywithuscr-specifiecIpometty, material,andCOIluoldata(dceth.l anddeeth.2)describingthenextshieJd(orwall)impact calculationtobeperfcrmeeL,TheresultingC'lHinputfile(dcctJa)isusedtoiDitiIIearepeat cycleofcalculadoo5,startingroltheafcftmentionedstep(1). (5)Insomecases,oneorIIlCRrezonesoftheLagrangianmeshmaybeRqUireclto propagatethedebrisbetweentwoadjacentshields.Inthiscase(Pigure2),thefiledeethis created as in step (4), butwithoutanew shield model, andthen inputto theC11Ipre processorCl'HGEN.Theresultingoutputfile(neth)isthenpost-processedusingCI'HED andarezonedLagrangianmodeliscreatedasinstep(2).ThisLagrangianrezoneprocedure is well suited to mixture theory baseddebrismodels, although aspecial (dmct)rezone routinecouldbewriuenforthispurpose.NotethatthestandatdDYNA2Drezonercannot beusedinthiscase,duetothepresenceofvoidspaceintheLagrangianfiniteelements.In anycase,conventionalLagrangianrezon~ proceduresateill-suitedtothisapplication,due totheextremelycomplexgeometryofthedebrisclouds. Althoughtheoutlinedanalysisprocedureappearscomplex,itshouldbeemphasized thattheEulerian-to-L8grangian'andLagrangian-to-Euleriantranslationshavebeenhighly automatedby the routines dclinlcf,deg2df, anddcrez/. Onlytwoveryshortinputfiles (dcg2d.inp and dcrez.inp) beyond those normally required in performing C11I and users DYNA2Dcalculalionshavebeenaddedtothe datapreparationwoddoad,sincethe remainingauxiliaryinputfilesarecreatedautomaticallybytheinterfaceroutines.Despite thisfact, multi-plate impact simulations are generally userandCPU time intensive, as dem>nstratedbytheseriesofsimulationsdiscussedinthenextsection. Toillustratetheanalysisprocedure,considertherepresentativeproblemofa0.32 emdiameter aluminum sphere impacting upon a 0.081 em thick aluminum plate at a 3 ---...--..--." ..··----·.. 1~

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