N a n o p o r o us M a t e r i a ls S c i e n ce a nd E n g i n e e r i ng edited by G. Q. Lu University of Queensland, Australia X. S. Z h ao National University of Singapore, Singapore Imperial College Press Published by Imperial College Press 57 Shelton Street Covent Garden London WC2H 9HE Distributed by World Scientific Publishing Co. Pte. Ltd. 5 Toh Tuck Link, Singapore 596224 USA office: 27 Warren Street, Suite 401^02, Hackensack, NJ 07601 UK office: 57 Shelton Street, Covent Garden, London WC2H 9HE British Library Cataloguing-in-Publication Data A catalogue record for this book is available from the British Library. NANOPOROUS MATERIALS: SCIENCE AND ENGINEERING Series on Chemical Engineering Copyright © 2004 by Imperial College Press All rights reserved. This book, or parts thereof, may not be reproduced in any form or by any means, electronic or mechanical, including photocopying, recording or any information storage and retrieval system now known or to be invented, without written permission from the Publisher. For photocopying of material in this volume, please pay a copying fee through the Copyright Clearance Center, Inc., 222 Rosewood Drive, Danvers, MA 01923, USA. In this case permission to photocopy is not required from the publisher. ISBN 1-86094-210-5 ISBN 1-86094-211-3 (pbk) Editor: Tjan Kwang Wei Printed in Singapore by World Scientific Printers (S) Pte Ltd Preface In the last decade, we have witnessed a rapid growth in research and development of nanotechnology, especially nanostructured materials. Nanoporous materials as an important class of nanostructured materials possess high specific surface area, large pore volume, uniform pore size, and rich surface chemistry. These materials present great promises and opportunities for a new generation of functional materials with improved and tailorable properties for applications in adsorption, membranes, sensors, energy storage, catalysis and photocatalysis, and biotechnology, etc. Interest in making materials from nanoscale building blocks arose from discoveries that by controlling the size in the range of 1-100 nm and the assembly of such constituents, one could alter and prescribe the properties of the assembled nanostructures. Nanoscale phenomena and objects have been around for some time. Catalysts, for example, are mostly nanoscale particles, and catalysis is a nanoscale phenomenon. What is new and different now is the degree of understanding and deliberate control and precision that the new nanoscale techniques afford. Instead of discovering new materials by random search (trial-and-error), we can now design them systematically. Nanoporous materials can have long-range structural order or disordered structure and contain pores of the dimension of a few nanometers to tens of nanometers. Some applications such as catalysis take advantage of high surface area and pore confinement effects. Synthesis and processing of nanoporous materials with controllable structures and properties require new approaches such as molecular templating and intercalation in a bottom-up manner. From a practical standpoint, a large specific surface for nanoparticles is most desired for catalysis. However, fine powder catalysts can cause serious operational problems such as agglomeration, difficulties in loading, pressure drop, and separation of catalyst from the reaction products. A feasible approach to generating a large and accessible surface area of catalyst but avoiding the morphology of fine powder is to create a composite or immobilized structure. One can disperse nanoparticles of metals or oxides in an inorganic support to stabilize the discrete nanoparticles, meanwhile maintaining most of their surface accessible to reactant molecules. However, the conventional methods of preparing the catalysts such as impregnation often result in agglomerated catalyst particles in the support, thus decreasing the active surface area, and uniformity of the active centers. With nanostructuring techniques, active metal or oxide precursors can be incorporated or grafted on the nanoporous support during synthesis thus not only increase the control in catalyst particle size, surface area and dispersion, but also eliminating the cost and problems associated with impregnation. Since the early 1990s, a large number of microporous and mesoporous materials have found wide applications in catalysis. Major breakthroughs in materials synthesis such as the templated synthesis of mesoporous molecular sieves M41S and porous clay heterostructures have opened exciting avenues for designing new classes of nanoporous materials based on molecular templating and self-assembly principle (with pore dimensions between 1 to 10 nm). These materials offer great potential for applications in separation and catalysis, particularly reactions involving large and bulky molecules. We are excited at the prospect of an explosion of revolutionary discoveries at nanoscale. The new millennium presents opportunities as well as challenges to scientists and engineers working in this dynamic field of nanoporous materials in terms of the tailor-design, synthesis and characterization for specific functionalities and applications. The main objectives of this book are to provide the readers with an overview of the field of nanoporous materials and to present the latest advances in various areas from synthesis, characterization, surface modification to adsorption and separation processes, and biological and catalytic applications. Fundamentally, this book contains chapters dealing with important issues in synthesis of nanoporous materials of various compositions, characterization techniques, surface modification/ functionalization, catalyst design and nanostructure tailoring, and adsorption/separation application including bioseparation. This book presents 28 comprehensive chapters reviewing the state of the art in the field of nanoporous materials contributed by some of the finest scientists in the world in this field. With an overview of nanoporous materials in chapter 1, chapters 2-10 describe some general strategies for the synthesis of nanoporous materials such as the nonionic block copolymer template method, the synthesis of composite materials with a zeolite framework, preparation of hydrophobic membranes using sol-gel technique, macroporous materials templated by colloidal crystals, and carbon nanotubes. The advances in characterization of nanoporous materials by physical adsorption in combination with simulation, and modification and functionalization of nanoporous materials are covered in chapters 11-16. In addition to traditional pore evaluation methods such as the BJH method based on Kelvin equation for pore size determination, the development of microscopic methods, such as the non-local-density functional theory (NLDFT) or computer simulation methods (e.g. monte-carlo and molecular-dynamic simulations), which allow the description of the configuration of adsorbed molecules in pores on a molecular level (elaborated in chapters 11 and 12). Surface functionalization of nanoporous materials by grafting, co-condensation routes, and molecularly designed dispersion methods, surface alumination to alter acidity, as well as measurement of surface acidity can be found in chapters 13-16. Recent developments in the catalytic applications of nanoporous materials, ranging from acidic catalysis to base catalysis, from shape-selective catalysis to environmentally friendly catalysis, are presented in chapters 17-21. Adsorption- and separation processes involving nanoporous materials are subjects of chapters 22-28. Nanoporous materials for the removal of pollutants in gas or liquid phase are elaborated. Separation and immobilization of enzymes are reviewed in chapters 26 and 27. We would like to thank the authors of the chapters for their valuable and timely contributions, and for their patience and cooperation in the editing process. We hope that this book would be a useful reference for senior students, graduate students and researchers in materials chemistry, physical and colloid chemistry, chemical engineering, materials science, biotechnology and nanotechnology. Finally, we would like to express our sincere thanks to Professor Ralph T Yang, University of Michigan, the Series Editor of Chemical Engineering for Imperial College Press for his kind invitation to contribute this volume. We would also like to thank the Editor in Imperial College Press, Tjan Kwang Wei for his great assistance. We are very grateful to Sharon Mathiesen for her wonderful help with manuscript management and editing. Last but not the least, to our respective families for their love, understanding and support in this endeavor. G.Q (Max ) Lu George X S Zhao Brisbane, Australia Singapore November, 2003 Contents Preface ........................................................................................ v 1. Nanoporous Materials-an Overview .................................. 1 1.1 Introduction ........................................................................ 1 1.2 Classification of Nanoporous Materials ............................. 4 1.3 Properties and Characterization of Nanoporous Materials ............................................................................ 5 1.4 Major Opportunities in Applications ................................... 6 1.5 Concluding Remarks ......................................................... 11 References .................................................................................... 13 2. Advances in Mesoporous Materials Templated by Nonionic Block Copolymers .............................................. 14 2.1 Introduction ........................................................................ 14 2.2 Siliceous Mesoporous Materials ........................................ 16 2.3 Wall Structures of Mesoporous Materials Templated by Amphiphilic Block Copolymers .......................................... 22 2.4 Morphology of Mesoporous Materials Templated by Block Copolymers .............................................................. 24 2.5 Non-siliceous Structures .................................................... 28 2.6 Applications ....................................................................... 33 2.7 Conclusion Remarks .......................................................... 38 2.8 Acknowledgements ............................................................ 38 References .................................................................................... 39 3. Zeolite/Mesoporous Molecular Sieve Composite Materials .............................................................................. 47 3.1 Introduction ........................................................................ 47 3.2 Mechanisms of Zeolite Germination .................................. 48 ix This page has been reformatted by Knovel to provide easier navigation. x Contents 3.3 Synthesis Strategies for Zeolite/MMS Composites ............ 51 3.4 Catalytic Properties ............................................................ 84 3.5 Future Challenges ............................................................. 90 3.6 Conclusion ......................................................................... 93 3.7 Acknowledgements ............................................................ 93 References .................................................................................... 93 4. Chromium-containing Ordered Nanoporous Materials .... 101 4.1 Introduction ........................................................................ 101 4.2 Materials and Methods ...................................................... 103 4.3 Results and Discussion ..................................................... 106 4.4 Conclusion ......................................................................... 118 4.5 Acknowledgements ............................................................ 119 References .................................................................................... 119 5. Surfactant-templated Mesostructured Materials: Synthesis and Compositional Control .............................. 125 5.1 Introduction ........................................................................ 125 5.2 Synthesis Routes ............................................................... 126 5.3 Compositions of Mesostructured and Mesoporous Materials ............................................................................ 140 5.4 Conclusions and Outlook ................................................... 151 5.5 Acknowledgments .............................................................. 152 References .................................................................................... 152 6. Organic Host-guest Structures in the Solid State ............ 165 6.1 Introduction ........................................................................ 166 6.2 Host Design Principles ....................................................... 168 6.3 C Symmetry and Halogen...Halogen Interaction in 3 Host Design ....................................................................... 170 6.4 Wheel-axle Host Lattice ..................................................... 177 6.5 Design of Layered Host: Crystal Engineering .................... 179 6.6 Gas Storage in Interstitial Voids ........................................ 182 6.7 Guest Selectivity in Inclusion ............................................. 184 This page has been reformatted by Knovel to provide easier navigation. Contents xi 6.8 Conclusions ....................................................................... 185 6.9 Acknowledgement ............................................................. 185 References .................................................................................... 185 7. Nonsurfactant Route to Nanoporous Phenyl-modified Hybrid Silica Materials ....................................................... 188 7.1 Introduction ........................................................................ 188 7.2 Methods ............................................................................. 191 7.3 Results and Discussion ..................................................... 192 7.4 Conclusions ....................................................................... 202 7.5 Acknowledgements ............................................................ 202 References ................................................................................... 202 8. 3D Macroporous Photonic Materials Templated by Self Assembled Colloidal Spheres .................................... 206 8.1 Introduction ........................................................................ 206 8.2 A Survey of Photonic Bandgap .......................................... 207 8.3 Nanolithography for Photonic Crystals .............................. 211 8.4 Self-assembly Approaches to 3D Photonic Crystals ......... 212 8.5 Fabrication of Intentional Defects in 3D Photonic Crystals .............................................................................. 226 8.6 Acknowledgements ............................................................ 228 References .................................................................................... 228 9. Hydrophobic Microporous Silica Membranes for Gas Separation and Membrane Reactors ................................. 237 9.1 Introduction ........................................................................ 237 9.2 Inorganic Membranes ........................................................ 238 9.3 Hydrothermal Stability and Hydrophobicity-key Areas of Improvement ...................................................................... 243 9.4 Membrane Reactors .......................................................... 251 9.5 Perspective and Concluding Remarks ............................... 256 9.6 Acknowledgement ............................................................. 257 References .................................................................................... 257 This page has been reformatted by Knovel to provide easier navigation. xii Contents 10. Synthesis and Characterization of Carbon Nanotubes for Hydrogen Storage ......................................................... 263 10.1 Introduction ........................................................................ 264 10.2 Construction, Structure and Unique Properties of Carbon Nanotubes ............................................................. 266 10.3 Synthesis of Carbon Nanotubes ........................................ 271 10.4 Surface and Pore Structure of Carbon Nanotubes ............ 279 10.5 Experimental Investigations on Hydrogen Uptake in Carbon Nanotubes ............................................................. 286 10.6 Theoretical Predictions and Simulations of Hydrogen Uptake in Carbon Nanotubes ............................................ 295 10.7 Possible Hydrogen Adsorption Sites in Carbon Nanotubes ......................................................................... 303 10.8 Future Research Topics and Remarks .............................. 308 10.9 Acknowledgement ............................................................. 309 References .................................................................................... 309 11. Physical Adsorption Characterization of Ordered and Amorphous Mesoporous Materials ................................... 317 11.1 Introduction ........................................................................ 317 11.2 Surface and Pore Size Analysis by Physisorption: General Aspects ................................................................ 322 11.3 Pore Condensation and Adsorption Hysteresis ................. 328 11.4 Pore Size Analysis of Mesoporous Solids ......................... 345 11.5 Concluding Remarks ......................................................... 355 11.6 Acknowledgements ............................................................ 356 11.7 References ........................................................................ 356 12. Molecular Simulation of Adsorption in Porous Materials .............................................................................. 365 12.1 Introduction ........................................................................ 366 12.2 Simulation Techniques ...................................................... 366 12.3 Thermodynamics ............................................................... 369 12.4 Adsorption in Spaces with Simple Geometries .................. 372 12.5 Adsorption Heterogeneity .................................................. 380 This page has been reformatted by Knovel to provide easier navigation.