Table Of Content

Nanomaterials in Manufacturing Processes In the manufacturing sector, nanomaterials offer promising outcomes for cost reduc- tion in production, quality improvement, and minimization of environmental hazards. This book focuses on the application of nanomaterials across a wide range of manufacturing areas, including paint and coatings, petroleum refining, textile and leather industries, electronics, energy storage devices, electrochemical sensors, as well as in industrial waste treatment. This book: • Examines nanofluids and nanocoatings in manufacturing and their characterization. • Discusses nanomaterial applications in fabricating lightweight structural components, oil refining, smart leather processing and textile industries, and the construction industry. • Highlights the role of 3D printing in realizing the full potential of nanotechnology. • Considers synthetic strategies with a focus on greener protocols for the fabrication of nanostructured materials with enhanced properties and better control, including these materials’ characterization and significant properties for ensuring smart outputs. • Offers a unique perspective on applications in industrial waste recycling and treatment, along with challenges in terms of safety, economics, and sustainability in industrial processes. This work is written for researchers and industry professionals from across a variety of engineering disciplines, including materials, manufacturing, process, and industrial engineering. Emerging Materials and Technologies Series Editor Boris I. Kharissov Nanomaterials for Environmental Applications Mohamed Abou El-Fetouh Barakat and Rajeev Kumar Nanotechnology for Smart Concrete Ghasan Fahim Huseien, Nur Hafizah A. Khalid, and Jahangir Mirza Nanomaterials in the Battle Against Pathogens and Disease Vectors Kaushik Pal and Tean Zaheer MXene-Based Photocatalysts: Fabrication and Applications Zuzeng Qin, Tongming Su, and Hongbing Ji Advanced Electrochemical Materials in Energy Conversion and Storage Junbo Hou Emerging Technologies for Textile Coloration Mohd Yusuf and Shahid Mohammad Emerging Pollutant Treatment in Wastewater S.K. Nataraj Heterogeneous Catalysis in Organic Transformations Varun Rawat, Anirban Das, Chandra Mohan Srivastava 2D Monoelemental Materials (Xenes) and Related Technologies: Beyond Graphene Zongyu Huang, Xiang Qi, Jianxin Zhong Atomic Force Microscopy for Energy Research Cai Shen Self-Healing Cementitious Materials: Technologies, Evaluation Methods, and Applications Ghasan Fahim Huseien, Iman Faridmehr, Mohammad Hajmohammadian Baghban Thin Film Coatings: Properties, Deposition, and Applications Fredrick Madaraka Mwema, Tien-Chien Jen, and Lin Zhu Biosensors: Fundamentals, Emerging Technologies, and Applications Sibel A. Ozkan, Bengi Uslu, and Mustafa Kemal Sezgintürk Error-Tolerant Biochemical Sample Preparation with Microfluidic Lab-on-Chip Sudip Poddar and Bhargab B. Bhattacharya Geopolymers as Sustainable Surface Concrete Repair Materials Ghasan Fahim Huseien, Abdul Rahman Mohd Sam, and Mahmood Md. Tahir Nanomaterials in Manufacturing Processes Dhiraj Sud, Anil Kumar Singla, Munish Kumar Gupta For more information about this series, please visit: https://www.routledge.com/ Emerging-Materials-and-Technologies/book-series/CRCEMT Nanomaterials in Manufacturing Processes Edited by Dhiraj Sud Anil Kumar Singla Munish Kumar Gupta First edition published 2023 by CRC Press 6000 Broken Sound Parkway NW, Suite 300, Boca Raton, FL 33487-2742 and by CRC Press 4 Park Square, Milton Park, Abingdon, Oxon, OX14 4RN CRC Press is an imprint of Taylor & Francis Group, LLC © 2023 Taylor & Francis Group, LLC Reasonable efforts have been made to publish reliable data and information, but the author and pub- lisher cannot assume responsibility for the validity of all materials or the consequences of their use. 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Contents Preface.......................................................................................................................ix Acknowledgments .....................................................................................................xi Editor Biographies .................................................................................................xiii Contributors .............................................................................................................xv Chapter 1 State of the Art on Hybrid Nanofluids and Their Usage in Machining Processes ............................................................................1 Mustafa Kuntoglu Chapter 2 Machining Performance of Inconel 718 under Nano-MQL Strategy Using PVD TiAlN/TiN-Coated Cutter ................................31 Ragavanantham Shanmugam, Monsuru Ramoni, Nimel Sworna Ross, and M. Ganesh Chapter 3 Applications of Nanofluids in Minimum Quantity Lubrication Machining: A Review ........................................................................53 Abdullah Aslan and Emin Salur Chapter 4 Nanomaterials in the Manufacturing of Structural Components .......85 Bharat Bajaj Chapter 5 Impact of Nanoparticles on the Tribological Behavior of Cutting Fluids in Machining: A Review ......................................105 Mehmet Erdi Korkmaz Chapter 6 Investigating the Effect of Magnetic Nanoparticles in Magneto-Rheological (MR) Fluid for Monotube Damper Testing ................................................................................125 Jonny Singla, Anuj Bansal, Anil Kumar Singla, and Deepak Kumar Goyal Chapter 7 Carbonaceous TiO -Nanocomposites for Treatment of 2 Dye-Laden Wastewater in Textile Industries ...................................141 Priti Bansal and Paramjeet Kaur vii viii Contents Chapter 8 Approaches for Nanomaterial Lab Scale Synthesis and Manufacturing ..................................................................................163 Nidhi Sharotri and Deepali Sharma Chapter 9 Synthesis and Applications of Metal-Based Nanomaterials ............189 V. Bhuvaneswari Chapter 10 Nanomaterial Characterization Techniques .....................................219 Rajeev Bagoria and Mahender Kumar Chapter 11 Recycling of Traditional Plastics: PP, PS, PVC, PET, HDPE, and LDPE, and Their Blends and Composites .................................235 Narinder Singh and Recep Demirsöz Chapter 12 Graphene Oxide and Its Nanocomposite for Wastewater Treatment ..........................................................................................259 Arshpreet Kaur, Harshita Bagdwal, Gagandeep Kaur, and Dhiraj Sud Index ......................................................................................................................287 Preface Nanomaterials, “Materials having at least one dimension in a nano range”, are cur- rently the centre of focus for multidisciplinary research owing to their diverse potential applications in manufacturing, paint and coatings, refining of petroleum, textile, leather, and construction industries, energy storage devices, and in industrial waste treatment. The conceptualization of the idea can be traced back to the enthralling lecture in 1959, entitled “There is plenty of room at the bottom” by Nobel laure- ate Richard P. Feynman. However, the last three decades witnessed the exponential growth of the idea and led to the emergence of nanomaterials and nanotechnology at the forefront of future technological advancements. Interestingly, Nature’s manufacturing processes, may it be the protein synthesis, photosynthetic machinery, human inheritance, etc., are the authentic imprints of structured and programmed nanomaterials and nanotechnology in action/process. Mimicking the bioengineered natural systems is always the driving force that offers the plethora of opportunities to the scientists and technologists working in the subject area with a focus on building and organization of nanostructured materials for viable productive and inclusive solu- tions for sustainable energy and environmental processes. The critical analysis of the research till date in this direction manifested the mor- phological control, i.e., the size and shape dependence, arrangement and assembly of nanomaterials, functionalization for smart outputs are some of the promising means that form the basis for the modulation of characteristic properties of materials such as strength and hardness, optical and magnetic characteristics, manifestation of elec- trical properties, quantized conductance, and localized mechanical properties. One of the important applications of nanoparticles is nanofluids as lubricants and coolants to reduce the cost of production, improve surface quality, and minimize environmental hazards. Nanomaterials find extensive applications in automotive, defence, and aerospace sector due to the feasibility of realization of lightweight and tailored materials with enhanced physical, tribological, and mechanical properties. Multi-layered nanocoatings can augment the life span of existing materials to enhance their suitability in structural applications. Concurrent with the interest in producing novel nanocomposite materials is the need to develop low cost means to produce these materials. Perhaps the most intriguing intersection of technologies will be 3D printing and nanotechnology. Exponential breakthrough in manufacturing may be anticipated when nanotechnology and 3D printing are fully integrated. Fabrication of design from individual atoms will prove to be ultimate revolution in manufacturing. Progress in the scientific and technological inventions and knowledge for the development of cost-effective sustainable processes from infant to fruition stage should be accomplished with caution not being hostile to living world ensuring environmental protection. In view of these observations, one of the sections on nanomaterials’ challenges such as safety, economic, and sustainability in industrial processes has been included. ix