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Multicriteria Design: Optimization and Identification PDF

218 Pages·1999·8.288 MB·English
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Multicriteria Design Applied Optimization Volume 26 Series Editors: Panos M. Pardalos University ofF lorida, U.SA. Donald Hearn University ofF lorida, U.SA. The titles published in this series are listed at the end of this volume. Multicriteria Design Optimization and Identification by Roman B. Statnikov Mechmlical Engineering Research Institute, RussUm Academy ofS ciences, Moscow, Russia SPRINGER-SCIENCE+BUSINESS MEDIA, B.V. A C.I.P. Catalogue record for this book is available from the Library of Congress. ISBN 978-90-481-5165-3 ISBN 978-94-017-2363-3 (eBook) DOI 10.1007/978-94-017-2363-3 Printed on acid-free paper All Rights Reserved ©1999 Springer Science+Business Media Dordrecht Originally published by Kluwer Academic Publishers in 1999 No part of the material protected by this copyright notice may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying, recording or by any information storage and retrieval system, without written permission from the copyright owner Contents PREFACE. ...................................................................................................... "VII INTRODUCTION. WHAT IS THIS BOOK NEEDED FOR? ..................... IX ION A HIGHLY WIDESPREAD CLASS OF ENGINEERING OPTIMIZATION PROBLEMS ......................................................................... 1 1.1 ON Two PROBLEMS WHICH ARE NOT STATED ................................................ 1 1.1.1 Example: Oscillatory System ................................................................... 1 1.1.2 Example: The Rear Axle Housingfor a Truck ......................................... 3 1.2 GENERALIZED FORMULATION OF MULTICRITERIA OPTIMIZATION PROBLEMS ............................................................................................................. 6 2 HOW TO HELP THE DESIGNER FORMULATE A MULTICRITERIA OPTIMIZATION PROBLEM ......................................................................... 1 5 2.1 SEARCHING THE DESIGN VARIABLE SPACE .................................................... 15 2.2 PARAMETER SPACE INVESTIGATION METHOD IS A TOOL FOR FORMULATING AND SOLVING ENGINEERING OPTIMIZATION PROBLEMS ...................................... 23 2.3 ON SOME POSSIBILITIES OF THE PSI METHOD ............................................... 30 3 MULTICRITERIA ANALYSIS IN OPTIMAL DESIGN. ......................... 37 3.1 STATEMENT AND SOLUTION OF MULTICRITERIA OPTIMIZATION PROBLEMS. DISCUSSION ......................................................................................................... 37 3.1.1 Example: The Choice oft he Optimal Design Variables for an Osc illatory System .......................................................................................... 37 3.1.2 Example: Optimal Design oft he Rear Axle Housingfor a Truck.. ....... 45 3.2 ON SOME ARGUMENTS OF EXPERTS ONCE AGAIN ......................................... 53 v vi Contents 4 MULTICRITERIA APPROACHES IN MECHANICAL ENGINEERING ................................................................................................ 57 4.1 ESSAyS .......................................................................................................... 58 4.1.1 Machine Tools ....................................................................................... 58 4.1.2 Aircraft Gas Turbine Engine ................................................................. 63 4.1.3 Nuclear Reactor .................................................................................... 67 4.2 EXAMPLES ..................................................................................................... 73 4.2.1 Unmanned Vehicle Configuration ......................................................... 73 4.2.2 A Parallel Manipulator for Extremal Media ......................................... 80 4.2.3 Pumping Assemblies ofI nvolute Internal Gear Pumps ......................... 84 4.2.4 Improving the Truck Frame Prototype .................................................. 87 4.2.5 The Improvement of Vehicle Handling and Stability ............................. 91 4.2.6 Metal Cutting Machine Tools and Their Units ...................................... 96 4.2.7 Arrangement oft he Transmission ofa Four Wheel Drive Car ............ 104 5 MULTICRITERIA OPTIMIZATION OF LARGE-SCALE SYSTEMS ........................................................................................................ 111 5.1 ESSAYS ........................................................................................................ III 5.1.1 Automobile .......................................................................................... 111 5.1.2 Aircraft ................................................................................................ 116 5.1.3 Multipurpose Aerospace Systems ........................................................ 122 5.2 THE CONSTRUCTION OF CONSISTENT SOLUTIONS ........................................ 132 5.2.1 Example: Design ofa Car for Shock Protection ................................. 134 6 MULTICRITERIA IDENTIFICATION ................................................... 143 6.1 ADEQUACY OF MATHEMATICAL MODELS. Two ESSAYS ............................. 143 6.2 MULTICRITERIA IDENTIFICA nON AND OPERATIONAL DEVELOPMENT. ARGUMENTS ...................................................................................................... 149 6.2.1 Example: Multicriteria Identification oft he Parameters of a Siotter ........................................................................................................ 153 6.2.2 Example: Multicriteria Identification ofC haracteristics of a Spindle Unit and its Operational Development ........................................ 161 7 OPTIMAL DESIGN AND MULTICRITERIA CONTROL ................... 173 7.1 NEW ApPROACH TO SOLVING THE PROBLEM ............................................... 174 7.2 EXAMPLE: MULTI-STAGE AXIAL FLOW COMPRESSOR FOR THE AIRCRAFT ENGINE ............................................................................................. 178 INSTEAD OF EPILOGUE. WHAT NEXT? ................................................ 190 ADDENDUM ................................................................................................... 191 REFERENCES ................................................................................................ 197 INDEX ............................................................................................................. 201 Preface This book is devoted to the PSI method. Its appearance was a reaction to the unsatisfactory situation in applications of optimization methods in engineering. After comprehensive testing of the PSI method in various fields of machine engineering it has become obvious that this method substantially surpasses all other available techniques in many respects. It has now become known that the PSI method is successfully used not only in machine design, at which it was initially aimed, but also in polymer chemistry, pharmacy, nuclear energy, biology, geophysics, and many other fields of human activity. To all appearances this method has become so popular for its potential of taking into account the specific features of applied optimization better than other methods, being, at the same time, comparatively simple and friendly, and because, unlike traditional optimization methods which are intended only for searching for optimal solutions, the PSI method is also aimed at correctly formulating engineering optimization problems. One well-known aircraft designer once said, "To solve an optimization problem in engineering means, first of all, to be able to state this problem properly". In this sense the PSI method has no competitors. Although this method has been presented in Russia in numerous papers and books, Western readers have had the opportunity to familiarize themselves with this method only recently (Ozernoy 1988; Lieberman 1991; Stadler and Dauer 1992; Dyer, Fishburn, Steuer, Wallenius, and Zionts 1992; Steuer and Sun 1995, etc.). In Russia there have been published two popular scientific books devoted to the PSI method (Sobol' and Statnikov 1982; Statnikov and Matusov 1989). One of the aims that I pursue in this book is to expound the PSI method in simple terms with many illustrative examples, so as to make this novel vii viii Preface approach to searching for optimal solutions in engineering accessible and comprehensible to the general Western reader. The PSI method is implemented in the software package MOVI (Multicriteria Optimization and Vector Identification). With the use of the MOVI package hundreds of problems have been solved, including the problems presented in this book. In a sense, any engineering optimization problem can be compared to a novel with a thriller plot. This novel tells us how and why the problem changes its form during the solution process, what kind of information induces the designer to correct the problem statement, what motivates the designer's behavior when analyzing the feasible solutions and selecting the optimal design, and many other exciting things. You will be provided with all this information if you apply the PSI method. The PSI method is not rigidly formalized. It invites a designer to a dialog, provides himlher with information for thinking and searching for alternative solutions, and facilitates making a substantiated decision on the optimal design in multicriteria situations. In this book, by way of numerous examples, the efficiency of the PSI method for the statement and solution of engineering problems of identification and optimization, including optimization of a large-scale system and optimization of control, is shown. I am sure that the PSI method will greatly help the reader in solving engineering problems. My experience of solving a great number of such problems over many years has made me convinced of this. Moscow, July 1998 R. Statnikov Introduction What is This Book Needed for? The majority of engineering problems are essentially multicriteria problems. In designing machine tools, airplanes, automobiles, ships, and locomotives we do our best to increase their productivity, strength, reliability, longevity, efficiency, and utilization factor. At the same time we try to decrease vibration and noise, production and maintenance costs, the number of failures, material and fuel consumption, overall dimensions, etc .. To solve the optimization problem and to extract useful information from the solution the designer must be able to answer the following three questions: WHAT TO SEARCH FOR? In response to this question we should indicate all major objective functions (performance criteria). WHERE TO SEARCH? In response to this question we should correctly define all constraints to be imposed on the object. These constraints specify the set of feasible solutions. HOW TO SEARCH? In response to this question we should indicate the optimization technique which is the best in taking into account the specific features of the problems being solved. In the remote fifties to seventies a great number of single-criterion optimization techniques, together with the corresponding software, were developed when computers began to be widely used in engineering practice, see, e.g., Fiacco and McCormick (1968) and Himmelblau (1972). The criteria used for evaluating the efficiency of algorithms involved: - the time required for implementing the computational procedure (the number of operations and the time needed for their execution); ix x Introduction - the complicatedness of the problem (the number of design variables and performance criteria and the number of equality and inequality constraints); the solution accuracy and other characteristics. How many hopes and expectations there were at that time! Once you had chosen a suitable method of optimization, you would be a winner! Unfortunately, things appeared to be rather more complicated than had been assumed. Many of the efficient methods which were the winners in the corresponding classes of test functions did not give the anticipated results when applied to practical problems. Nothing followed from the fact that we can find an extremum of some test function in 2 min when using one method and in 5 min when using another method. In many cases it turned out that the optimal solutions obtained were of no applied interest. All this stimulated works indicating the low efficiency of using optimization methods in engineering. One of these works is the profound analytical survey by H. Ashley (1982) in which he shows the low efficiency of using optimization methods in the aircraft industry. Doubts arose as to whether it was only optimization methods that predetermined failure in using the optimization approach in engineering. It is well known that to cure a sick person the physician must know the diagnosis of hislher disease. In our case the diagnosis can be compared to the adequate, correct statement of the optimization problem. Otherwise even the best medicine (in our case, the method of optimization) can turn out to have low efficiency. This is just the situation we often encounter in engineering: the available optimization methods in practice cannot help engineers in solving their problems. Though a great number of publications are devoted to optimization methods, there are virtually no works in which the specific features of engineering optimization problems are considered and different statements ofthese problems are discussed. In engineering we deal with multicriteria optimization and, furthermore, with performance criteria usually competing with each other (contradictory, antagonistic): improving a system in terms of some of the criteria we make it worse in some other criteria. In such a situation it is very difficult (if possible at all) for a designer to formulate the optimization problem correctly. In this sense such optimization problems are ill posed. Very often by solving ill-posed problems we obtain an 'optimal' solution which is of no practical interest. Let us ask ourselves how many design solutions of a machining center, an automobile, or a ship are considered before choosing the single one that is to be put into quantity production? The answer is: not many. As a result we have to seek the optimal solution among a few candidates that are often

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