M/s Andhra Pradesh Gas Distribution Corporation Ltd. (APGDC)

165 Pages·2014·18.51 MB·English

M/s Andhra Pradesh Gas Distribution
Corporation Ltd. (APGDC)
A Joint Venture Company between GAIL Gas Limited (a wholly owned subsidiary of
GAIL (India) Ltd.), a Central Government Public Sector Enterprise (PSU) and APGIC,
an Andhra Pradesh State Government Public Sector Enterprise
Hyderabad, India

KAKINADA-SRIKAKULAM PIPELINE PROJECT (PHASE-I)

BID DOCUMENT
FOR

SUPPLY, LAYING & CONSTRUTION OF NATURAL GAS
PIPELINE ALONG WITH ASSOCIATED FACILITIES

OPEN INTERNATIONAL
COMPETITIVE BIDDING

E-Tender ID 53125

Bid Document No.: 05/51/23QC/APGDC/001(i)

VOLUME – III OF IV

PREPARED AND ISSUED BY
MECON LIMITED
(A Govt. of India Undertaking)
Delhi, India
KAKINADA-SRIKAKULAM PIPELINE PROJECT (PHASE-I)
SUPPLY, LAYING & CONSTRUTION OF NATURAL GAS
PIPELINE ALONG WITH ASSOCIATED FACILITIES

Tender Doc. No.: 05/51/23QC/APGDC/001(i) MECON LIMITED

C O N T E N T S
LIST OF DRAWINGS
VOLUME-III OF IV

1. MECHANICAL DRAWINGS
S.No. Title/ Drawing No. Drawing No./ Sheet No.
A. PLOT PLANS
1. Plot Plan for dispatch facility at Kakinada
MEC/23QC/05/28/M/001/0200
RLNG Terminal
2. Plot Plan of Tap-Off point-1 for GAIL KJP at
MEC/23QC/05/28/M/001/0201
Ch. 5.119 Km
3. Plot Plan for intermediate pigging station-1 at
MEC/23QC/05/28/M/001/0202
Ch. 23.0 Kms
4. Typical Plot Plan for 18” pipeline SV-1, SV-2
MEC/23QC/05/28/M/001/0203
Station
5. Plot Plan for intermediate pigging station-2 at
MEC/23QC/05/28/M/001/0204
Ch. 90.830 Kms
6. Plot Plan for SV-3 cum receiving station for JP-
MEC/23QC/05/28/M/001/0205
2 at Ch. 123.325 Kms
7. Plot Plan for SV-4 cum dispatch station for Ph-
MEC/23QC/05/28/M/001/0206
II at Ch. 151.525 Kms
8. Plot plan for IP Station-3 cum base station near
MEC/23QC/05/28/M/001/0207
GAIL LPG Terminal at Ch. 6.934 Km
9. Plot Plan of Tap-Off point-3 for Essar Steels at
MEC/23QC/05/28/M/001/0208
Ch. 14.45 Km
10. Plot Plan of Tap-off point-4 for Coromandal at
MEC/23QC/05/28/M/001/0209
Ch. 15.45 Km
11. Plot plan of Tap-Off Point-5 for AP Petroleum
MEC/23QC/05/28/M/001/0210
at Ch. 18.45 Km
12. Plot plan for receiving station of HPCL
MEC/23QC/05/28/M/001/0211
Refinery, Vizag at Ch. 18.45
13. Plot plan for Tap-Off point-2 for Arnak
MEC/23QC/05/28/M/001/0213
Aluminium at Ch. 110.0 Km
B P&ID
1. Legend/Drawing Symbol MEC/23QC/05/28/M/000/0001
2. Legend/Drawing Symbol MEC/23QC/05/28/M/000/0002
3. P&ID for dispatch terminal at Kakinada RLNG MEC/23QC/05/28/M/001/0001
terminal (APGDC’s FSRU)
4. P&ID for tap-off point for GAIL KJP with MEC/23QC/05/28/M/001/0002
custody transfer metering skid facility
5. P&ID for IPS-1, Ch. 23.009 Kms (Apprx.) MEC/23QC/05/28/M/001/0003
6. P&ID for SV-1, SV-2 & IPS-2 MEC/23QC/05/28/M/001/0004
7. P&ID for SV-3 cum future TOP for 24” MEC/23QC/05/28/M/001/0005
KAKINADA-SRIKAKULAM PIPELINE PROJECT (PHASE-I)
SUPPLY, LAYING & CONSTRUTION OF NATURAL GAS
PIPELINE ALONG WITH ASSOCIATED FACILITIES

Tender Doc. No.: 05/51/23QC/APGDC/001(i) MECON LIMITED

Gangavaram P/L & SV-4 cum Future TOP for
Srikakulam P/L
8. P&ID for IPS-3 cum base station ( CH. 8.0 Km MEC/23QC/05/28/M/001/0006
from SV-4)
9. P&ID for Tap-Off point for Essar Steels, MEC/23QC/05/28/M/001/0007
Coromandal & AP Petroleum
10. P&ID for receiving terminal at HPCL Refinery, MEC/23QC/05/28/M/001/0008
Vizag ( CH. 18.45 Km. from SV-4)
11. Typical arrangement for 18” SV (Remote MEC/23QC/05/28/M/001/0009
Operated) Station, AV & GOV
12. P&ID for custody transfer metering facility at D MEC/23QC/05/28/M/001/0010
Kakinada
13. P&ID of metering skid for KG Basin GAIL MEC/23QC/05/28/M/001/0011
Network
14. P&ID of metering skid for AP Petroleum MEC/23QC/05/28/M/001/0012
15. P&ID of metering skid for Essar Steels MEC/23QC/05/28/M/001/0013
16. P&ID of metering skid for HPCL Vizag MEC/23QC/05/28/M/001/0014
C STANDARD DRAWINGS
1. Typical Right of use for Pipelines (3 Sheets) MEC/TYP/05/21/01A/001
2. Typical Trench Dimensions for Pipeline MEC/TYP/05/21/01A/002
3. Typical trench dimensions for two or more MEC/TYP/05/21/01A/003
pipelines in common trench
4. Trench dimensions and cohesion-less select MEC/TYP/05/21/01A/004
backfill for pipeline in seismic zone
5. Select Backfill for station approach and MEC/TYP/05/21/01A/005
Buoyancy control measures for pipeline
6. Slope Stabilization in Ghat / Hill Areas MEC/TYP/05/21/01A/006
7. Typical slope breaker details MEC/TYP/05/21/01A/007
8. Min. elastic bend radius for Pipe MEC/TYP/05/21/01A/009
9. Details of Casing Vent and Drain off MEC/TYP/05/21/01A/010
10. Pipeline Symbols MEC/TYP/05/21/01A/011
11. Topographical Symbols MEC/TYP/05/21/01A/012
12. Location of Specimen for Weld Procedure MEC/TYP/05/21/02/001
Qualification for Pipe Diameter ≤ 12¾”
13. Location of Specimen for Weld Procedure MEC/TYP/05/21/02/002
Qualification for Pipe Diameter ≥ 12¾”
14. ISO Tensile Test Specimen MEC/TYP/05/21/02/003
15. Hardness Testing of Weld Joints Schematic MEC/TYP/05/21/02/004
KAKINADA-SRIKAKULAM PIPELINE PROJECT (PHASE-I)
SUPPLY, LAYING & CONSTRUTION OF NATURAL GAS
PIPELINE ALONG WITH ASSOCIATED FACILITIES

Tender Doc. No.: 05/51/23QC/APGDC/001(i) MECON LIMITED

16. Charpy V-Notch Test Specimen MEC/TYP/05/21/02/005
17. Calibration Piece for Ultrasonic Equipment MEC/TYP/05/21/02/006
18. Required IQI Sensitivity Source Side MEC/TYP/05/21/02/007
Penetrameter
19. Typical Stream Crossings MEC/TYP/05/21/04/001
20. Pipeline Road/Highway cased Crossing MEC/TYP/05/21/05/001
21. Typical details of Railway crossings MEC/TYP/05/21/05/002
22. Typical Lined canal crossing (Uncased) MEC/TYP/05/21/05/003
23. Typical Lined canal cased crossing detail MEC/TYP/05/21/05/004
24. Existing pipeline on sleeper crossing MEC/TYP/05/21/05/005
25. Existing Under Ground Pipe Crossing (Type – MEC/TYP/05/21/05/006
I)
26. Existing Under Ground Pipe Crossing (Type - MEC/TYP/05/21/05/007
II)
27. Under Ground Cable Crossing MEC/TYP/05/21/05/008
28. Over Head Power Line Crossing MEC/TYP/05/21/05/009
29. Typical ROU boundary marker MEC/TYP/05/21/10/001
30. K.M. Post MEC/TYP/05/21/10/002
31. Pipeline Warning Sign MEC/TYP/05/21/10/003
32. Navigable Waterway Pipeline Crossing MEC/TYP/05/21/10/004
Warning Sign
33. Aerial marker MEC/TYP/05/21/10/005
34. Direction marker MEC/TYP/05/21/10/006
35. Tolerances for Fabrication MEC/TYP/05/21/06/001
36. Low Support Fixed for Bare & Insulated Pipe MEC/TYP/05/21/06/002
Size 2” Thru 24” Type L3 & L3A
37. Low Support Sliding for Bare Pipe Size ¾” MEC/TYP/05/21/06/003
Thru 36” Type L5 & L5A
38. Low Support Sliding for Bare & Insulated Pipe MEC/TYP/05/21/06/004
Size 2” Thru 36” Type L1 & L1A
39. Low Support Sliding for Bare & Insulated Pipe MEC/TYP/05/21/06/005
Size 2” Thru 24” Type L6
40. Low Support Fixed for Bare & Insulated Pipe MEC/TYP/05/21/06/006
Size 2” Thru 36” Type L7
41. Low Support for Bare & Insulated Pipe Size 2” MEC/TYP/05/21/06/007
Thru 36” Type L7 & 7A
42. Restrained Low Support for Bare & Insulated MEC/TYP/05/21/06/008
KAKINADA-SRIKAKULAM PIPELINE PROJECT (PHASE-I)
SUPPLY, LAYING & CONSTRUTION OF NATURAL GAS
PIPELINE ALONG WITH ASSOCIATED FACILITIES

Tender Doc. No.: 05/51/23QC/APGDC/001(i) MECON LIMITED

Pipe Size 2” Thru 36” Type L8 & L8A
43. Adjustable Low Support Sliding for Pipe Size MEC/TYP/05/21/06/009
2” Thru L10 & L10A
44. Low Support for Insulated & Alloy Steel Pipe – MEC/TYP/05/21/06/010
L11
45. Low Support on Mitred Elbow for Pipe Size MEC/TYP/05/21/06/011
14” Thru 36” Type L13.
46. Low Support on Mitred Elbow for Pipe Size MEC/TYP/05/21/06/012
14” Thru 36” Type L13A.
47. Low Support Sliding & Fixed for Bare and MEC/TYP/05/21/06/013
Insulated Pipe Size ¾” Thru 1½” Type L-15.
48. Low Support Stanchion for Bare & Insulated MEC/TYP/05/21/06/014
CS/AS/SS Pipe Type L16 & L16A
49. Adjustable Low Support Sliding with 4” Bolts MEC/TYP/05/21/06/015
for Pipe Size 2” Thru 24” Type L17 & L17A
50. Adjustable Low Support Sliding with 4” Bolts MEC/TYP/05/21/06/016
for Pipe Size 2” Thru 24” Type L18 & L18A
51. Adjustable Low Support for Bare & Insulated MEC/TYP/05/21/06/017
Pipe Size 2” Thru 24” Type L19 & L19A
52. Low Support (Sliding) for Bare and Insulated MEC/TYP/05/21/06/018
Pipe Size From 2” Thru 36” Type LSS-1 &
LSS-1A.
53. Dummy Pipe Support for Bare Pipe Size 2” MEC/TYP/05/21/06/019
Thru 24” Type – B39.
54. Guide Support for Bare Pipe Size ½” Thru 24” MEC/TYP/05/21/06/020
Type – G2 & G2A.
55. Cross Guide for Bare Pipe Size 2” Thru 24” MEC/TYP/05/21/06/021
Type – G3 (for offsite).
56. Cross Guide for Bare Pipe Size 2” Thru 24” MEC/TYP/05/21/06/022
Type – G4.
57. Anchor For Bare Pipe 2” Thru 24” (For Offsite) MEC/TYP/05/21/06/023
Type – G5.
58. Special Pipe Support SPS-01. MEC/TYP/05/21/06/024
59. Special Pipe Support SPS-02. MEC/TYP/05/21/06/025
60. Special Pipe Support SPS-03. MEC/TYP/05/21/06/026
61. Special Pipe Support SPS-04. MEC/TYP/05/21/06/027
62. Pipe Clamp for Bare Pipe Size ½” Thru 24” MEC/TYP/05/21/06/028
Type C1.
63. Pipe Clamp for Bare Pipe Size ½” Thru 24” MEC/TYP/05/21/06/029
KAKINADA-SRIKAKULAM PIPELINE PROJECT (PHASE-I)
SUPPLY, LAYING & CONSTRUTION OF NATURAL GAS
PIPELINE ALONG WITH ASSOCIATED FACILITIES

Tender Doc. No.: 05/51/23QC/APGDC/001(i) MECON LIMITED

Type C16.
64. Clamp for Bare Pipe Size ½” Thru 24” Type MEC/TYP/05/21/06/030
G1.
65. U-Bolt for Bare Pipe Size ½” Thru 24” Type- MEC/TYP/05/21/06/031
C4
66. Spectacle Blind MEC/TYP/05/21/06/032
67. Jack Screw For Spectacle Blind (150#, 300#, MEC/TYP/05/21/06/033
600#)
68. Butt Weld Details MEC/TYP/05/21/06/034
69. Welding of Pipe with Different Thickness MEC/TYP/05/21/06/035
70. Fillet Weld Details MEC/TYP/05/21/06/036
71. Gasket Thickness MEC/TYP/05/21/06/037
72. Stud Bolts RF 150# Dimensions (ASME MEC/TYP/05/21/06/038
B16.5)
73. Stud Bolts RF 300# Dimensions (ASME MEC/TYP/05/21/06/039
B16.5)
74. Stud Bolts RF 600# Dimensions (ASME MEC/TYP/05/21/06/040
B16.5)
75. Details of Barred wire fencing (with angle iron MEC/05/28/23QY/014/02
post)
76. Typical layout plan for storage yard

2. CIVIL DRAWINGS

1. Scope for building works MEC/05/11/STD/TERMINAL/00
1
2. Typical Details of RCC Pavements & Pedestals MEC/05/11/STD/TERMINAL/00
2
3. Standard Details of Sleeper, Low Supports and MEC/GAIL/05/11/C/001/STD-IV
Pipe Supports & RC Pavements for Pipes
4. Typical Details of filling for process area RCC MEC/05/11/STD/TERMINAL/04
Pavements 2
5. Typical Details of Valve Pit MEC/05/11/STD/TERMINAL/04
3

3. STRUCTURAL DRAWINGS
1. Typical Platform for Valve Operation MEC/23QC/05/12/S/001
2. Typical Details of Crossover MEC/23QC/05/12/S/002
3. Standard Details of Sleeper Support for Pipe MEC/23QC/05/12/S/003
KAKINADA-SRIKAKULAM PIPELINE PROJECT (PHASE-I)
SUPPLY, LAYING & CONSTRUTION OF NATURAL GAS
PIPELINE ALONG WITH ASSOCIATED FACILITIES

Tender Doc. No.: 05/51/23QC/APGDC/001(i) MECON LIMITED

4. Typical platform for QOEC MEC/23QC/05/12/S/004

4. INSTRUMENTATION DRAWINGS

1. Mounting details for RTD on Thermowell MEC/05/E5/SD/RTD/002
2. Installation Diagram For Pressure Gauge. MEC/05/E5/SD/PG/004
3. Installation Diagram For Temperature Gauge & MEC/05/E5/SD/TG-RTD/005
Rtd.
4. Mounting details for Thermowell (RTD) MEC/05/E5/SD/TG-RTD/006
5. Mounting Details For Thermowells (TG) MEC/05/E5/SD/TG-TW/007
6. Schematic diagram for skin temperature MEC/05/E5/SD/SF-RTD/008
measurement system

4. TELECOMMUNICATION DRAWINGS

1. Standard Drawing OFC Laying (Separate MEC/05/E5/T/005
Trench) (OFC through HDPE)
2. Standard Sketch OFC Joining Pit / Blowing Pit MEC/05/E5/T/009
3. OFC Joint Marker MEC/05/E5/T/010
4. Wire Mesh for OFC Termination MEC/05/E5/T/0016

5. CATHODIC PROTECTION WORKS

1 Pre packed Zinc Anode MEC/SD/05/E9/E/CP/1601
2 Pre packed Mg Anode MEC/SD/05/E9/E/CP/1602
3 Magnesium Ribbon Anode for Grounding MEC/SD/05/E9/E/CP/1603
4 Details of Test Station for TCP MEC/SD/05/E9/E/CP/1604
5
Test Station Connection Schemes MEC/SD/05/E9/E/CP/1605
6
Galvanic Anode Installation MEC/SD/05/E9/E/CP/1606
7
Zinc Ribbon Anode for Cased Crossings with MEC/SD/05/E9/E/CP/1607
Coated Casings
8
Pipeline Grounding Through Polarisation Cell MEC/SD/05/E9/E/CP/1608
and Galvanic Anodes
9
Details of Zinc Grounding Cell MEC/SD/05/E9/E/CP/1609
10
Permanent Copper – Copper Sulphate MEC/SD/05/E9/E/CP/1610
Reference Cell & Installation Details
KAKINADA-SRIKAKULAM PIPELINE PROJECT (PHASE-I)
SUPPLY, LAYING & CONSTRUTION OF NATURAL GAS
PIPELINE ALONG WITH ASSOCIATED FACILITIES

Tender Doc. No.: 05/51/23QC/APGDC/001(i) MECON LIMITED

11
Casing Pipe Detail MEC/SD/05/E9/E/CP/1613
12
Test station for polarization cell MEC/SD/05/E9/E/CP/1614
13
Connection Scheme for Hooking through MEC/SD/05/E9/E/CP/1616
CJB/TEST Station
14
Details of thermit weld for cable to pipe joint MEC/SD/05/E9/E/CP/1618
15 Electrode for Earthing System MEC/SD/05/26/23/01
16 Earth Electrode in Test Pit MEC/SD/05/26/23/02
Mechanical Drawings
PLOT PLANS