military/aerospace relays

106 Pages·1998·2.14 MB·English

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MILITARY/AEROSPACE RELAYS
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TABLE OF CONTENTS
FAX ON
DEMAND
DOCUMENT
PAGE NUMBER
TABLE OF CONTENTS 1 - 2 211
SECTION 1 - FCA 3
FCA-125- 25 AMP, SPDT 4 - 7 212
FCA-210- 10 AMP, DPDT 8 - 11 213
FCA-212- 12 AMP, DPDT 12 - 15 214
FCA-325- 25 AMP, 3PDT 16 - 19 215
FCAC-325, 25 AMP, 3PST-NO-2 AMP, SPDT AUX. 20 - 23 216
FCA-410, 10 AMP, 4PDT 24 - 27 217
FCA-610, 10 AMP, 6PDT 28 - 31 218
NOTES 32
SECTION 2 - FCB 33
FCB-205- 5 AMP, DPDT 34 - 37 219
FCB-310- 10 AMP, 3PDT 38 -41 220
FCB-405- 5 AMP, 4PDT 42 - 45 221
NOTES 46
SECTION 3 - FCAL 47
FCAL-125- 25 AMP, SPDT 48 - 51 222
FCAL-210- 10 AMP, DPDT 52 - 55 223
FCAL-325- 25 AMP, 3PDT 56 - 59 224
FCACL-325- 25 AMP, 3PST-NO-2 AMP SPDT AUX. 60 - 60 225
FCAL-410- 10 AMP, 4PDT 64 - 67 226
NOTES 68
SECTION 4 - HERMETICALLY SEALED & SOCKET 69
46H- 7.5 AMPS, 4PDT 70 - 71 190
NOTES 72
SECTION 5 - DRY REED, DIP & SIP 73
MILD- 250-500 MILLIAMPS, 1A, 2A, 3B, 1C 74 - 77 227
MILQ- 500 MILLIAMPS, 1A, 1B, 78 - 79 228
194 MINIATURE REED, METAL CASE 80 135
SECTION 6 - MERCURY WETTED REED 81
MRRW- 500 MILLIAMPS, 2A, 3A, 1C, 2C 82 - 83 229
NOTES 84
COMPLETE LISTING OF INDUSTRIAL RELAYS 100
FAX ON DEMAND 1-800-891-2957
SEE EMAIL AND WEBSITE ON CATALOG BACK COVER
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TABLE OF CONTENTS
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NUMBER
SECTION 7 - CROSS REFERENCE GUIDE 85
M6106/10 - FCA-210, FCA-410, FCA-610 86 230
M6106/19 - FCA-125 86 230
M83536/2 - FCB-205 87 231
M83536/6 - FCB-405 87 231
M83536/22 -FCB-310 87 231
M83536/1 - FCB-205 87 231
M83536/2 - FCB-205 87 231
M83536/5 -FCB-405 88 232
M83536/6 - FCB-405 88 232
M83536/21 - FCB-310 89 233
M83536/22 - FCB-310 89 233
M83536/12 - FCAL-210 90 234
M83536/13 - FCAL-210 90 234
M83536/14 - FCAL-210 90 234
M83536/18 - FCAL-410 90 234
M83536/19 - FCAL-410 90 234
M83536/20 - FCAL-410 90 234
M83536/15 - FCA-410 90 234
M83536/16 - FCA-410 90 234
M83536/17 - FCA-410 90 234
M83536/9 - FCA-210 91 235
M83536/10 - FCA-210 91 235
M83536/11 - FCA-210 91 235
MS27718 - FC-325 92 236
MS27743 - FCA-325 92 236
M83407/3 - MRRW 93 237
M83516/1 - MILD 93 237
M83516/1-/4 MILD 94 -95 328
M83516/3 - MILQ 95 328
NOTES 96
SECTION 8 - DOMESTIC AND INTERNATIONAL 97
AGENTS AND DISTRIBUTORS 98, 99, 100, 101, 102 329
SECTION9 - SELECTION & APPLICATION 103
GUIDE 104
FAX ON DEMAND 1-800-891-2957
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SERIES
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N FCA-125
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E 4 MILITARY/AEROSPACE RELAYS
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25 AMPERES, SPDT
* HERMETICALLY SEALED
* ALL WELDED CONSTRUCTION
* BALANCED FORCE
* PERMANENT MAGNET DRIVE
* CONTACTS: SILVER CADMIUM
OXIDE WITH GOLD PLATING
* COILS FOR DC, 50 TO 400Hz AND 400Hz AC
*
WEIGHT 1.6 OUNCES MAX. (45.4 GRAMS)
The Series FCA-125 relay is a polarized single-side stable design, where the flux from a permanent
magnet provides the armature holding force in the deactivated state, and its flux path is switched
and combined with the coil flux in the operated state. This results in appreciably increased contact
pressure in both states over that of a spring return nonpolar design. MSD also manufactures other
versions of this relay:
FCAL-125: MAGNETIC LATCHING FORM OF THE FCA-125
FCA-325: 25 AMPERE 3PDT RELAY
FCAL-325: MAGNETIC LATCHING FORM OF THE FCA-325
FCAC-325: 25 AMPERE 3PST RELAY WITH 2 AMPERE SPDT AUXILIARY CONTACTS
FCACL-325: MAGNETIC LATCHING FORM OF THE FCAC-325
CONTACT RATING-AMPERES
Ratings Are Continuous Duty
TYPE OF LIFE (MIN.) 115VAC 115VAC
LOAD CYCLES X 103 28 VDC 400HZ 60HZ *
Resistive 50 25 25 10
Inductive 10 12 - 10
Inductive 20 - 15 -
Motor 50 10 10 8
Lamp 50 5 5 -
* 60 Hz LOADS RATED FOR 25,000 OPERATIONS
OVERLOAD CURRENT 50 AMPS DC, 80 AMPS 400Hz
RUPTURE CURRENT 60 AMPS DC, 100 AMPS 400Hz
CONTACT MAKE BOUNCE 1 MILLISECOND AT NOMINAL VOLTAGE
MAX. CONTACT DROP AT 25 AMPS: INITIAL 0.150 VOLTS.
END OF LIFE 0.175 VOLTS
SERIES
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FCA-125 N
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MILITARY/AEROSPACE RELAYS
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25 AMPERES, SPDT
COIL DATA
OVER TEMPERATURE RANGE
COIL NOMINAL FREQ. DC RES. PICKUP OR DROPOUT OR MUST HOLD
CODE VOLTAGES HZ AC AMPS (B) BELOW VOLTS ABOVE VOLTS VOLTAGE (C)
1 6 DC 20 W 4.5 0.3 2.5
2 12 DC 80 W 9.0 0.75 4.5
3 28 DC 320 W 18.0 1.5 7.0
4 (A) 28 DC 320 W 18.0 1.5 7.0
5 48 DC 920 W 32.0 2.5 14.0
6 28 400HZ 180 mA 22.0 1.25 10.0
7 28 50/400Hz 100 mA 22.0 1.25 10.0
8 115 400 Hz 40 mA 90.0 5.0 40.0
9 115 50/400Hz 30 mA 95.0 5.0 40.0
A. CODE 4 COILS HAVE BACK EMF SUPPRESSION D. MAX. OVERVOLTAGE: 6 & 12 VDC COILS 120% OF
TO 42 VOLTS MAX. NOMINAL; ALL OTHERS 110% OF NOMINAL.
–
B. DC COIL RESISTANCE 10% AT 25˚C; E. COILS AVAILABLE FOR OTHER VOLTAGES AND
AC COIL MAX. CURRENT AT NOMINAL VOLTAGE. FOR AC 50/60HZ.
C. RELAY WILL STAY IN PICKED-UP STATE DOWN TO
MUST HOLD VOLTAGES SHOWN.
GENERAL SPECIFICATIONS
TEMPERATURE RATING: -70˚C TO + 125˚C
ALTITUDE: 300,000 FEET
SHOCK: Z, Y, & X ENCLOSURES 200 g FOR 6 mS
W & M ENCLOSURES (STUD MTG.) 100 g FOR 6 mS
VIBRATION, SINUSOIDAL:* Z, Y, & X ENCLOSURES 30 g 33-3000Hz
W & M ENCLOSURES (STUD MTG.) 20 g 33-3000Hz
VIBRATION, RANDOM: * Z, Y, & X ENCLOSURES 0.4 g2/Hz 50-2000Hz
W & M ENCLOSURES (STUD MTG.) 0.2 g2/Hz 50-2000Hz
DIELECTRIC STRENGTH ALL CIRCUITS TO GROUND AND
AT SEA LEVEL: CIRCUIT TO CIRCUIT. 1250 V rms
COIL TO GROUND 1000 V rms
DIELECTRIC STRENGTH
AT 80,000 FEET: 350 V rms
INSULATION RESISTANCE: INITIAL (500 VDC) 100 MW MINIMUM
W
AFTER LIFE OR ENVIRONMENTAL TESTS 50 M MINIMUM
OPERATE TIME AT NOMINAL VOLTAGE: DC RELAYS 10 ms OR LESS
AC RELAYS 15 ms OR LESS
RELEASE TIME AT NOMINAL VOLTAGE: DC RELAYS 10 ms OR LESS
AC RELAYS 50 ms OR LESS
* Max. Contact opening under vibration or shock 10 microseconds
SERIES
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N FCA-125
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25 AMPERES, SPDT
Below are shown the standard terminal types and the enclosures available. Specify the assembly as
indicated under How To Order. Dimensions are shown in inches – .010 and (Millimeters – .25).
TERMINALS
CODE CODE CODE
"A" "B" "C"
Socket Pins - All DC Coils Solder Pin Terminals Solder Hook Terminals
PIN TERMINALS ARE GOLD PLATED PIN TERMINALS TIN/LEAD PLATED HOOK TERMINALS TIN/LEAD PLATED
.050 – .005
.250 (1.27 – (3) .250 .375 – .020
(6.35) Silicone (6.35) (9.52)– .51
Rubber
Gasket
.625 – .020
.(267.806) .(016.527 – – . .0 0 0 2 1 ) D2ia P. lPcisn .(267.806) .(016.527 – – . .0 0 0 5 2 ) D2ia P. lPcisn .(370.602 )–– .0.5210 (15.88)– .51
.040 – . 0 0 2 Dia. Pin
(1.02 – . 0 5 ) 2 Plcs
-X2 -X2
-X1 .093 +- .. 00 0 0 20 Dia. Pin -X1 .093 +- .. 00 0 0 32 Dia. Pin -X2
+.05 +.08
(2.36 - . 0 0 ) 3 Plcs (2.36 - . 0 5 ) 3 Plcs -X1
BLUE BEAD BLUE BEAD +.003
.093 Dia. Pin
BLUE BEAD - .002
CODE ENCLOSURES +.08
(2.36 ) 3 Plcs
- .05
"D"
CODE
Socket Pins - All AC Coils
"Z"
PIN TERMINALS ARE GOLD PLATED
All Enclosures have cupro-Nickel
.250 (.015.207 – – . 0(30)5 cans bright acid tin/lead plated after "A"
(6.35) Silicone assembly to terminal headers. MAX.
Rubber
Gasket
Dimensions: Inches – .010 (mm – .25)
.270 .30–0 .07
(6.86) (7.62)
"A" - AC Coils 1.125 in. (31.91) Max
.062 – . 0 0 1 Dia. Pin
(1.57 – .0 2 ) 2 Plcs DC Coils 1.010 in. (28.65) Max.. 1.025 Max.
.063– .003 (26.04)
-X2 (1.6 – .07 )
Registration Pin
.525 Max.
-X1 .093 + . 0 0 2 Dia. Pin CODE (13.34)
- .000
+.05 "X"
(2.36 ) 3 Plcs
- .00
BLUE BEAD CODE
C"OYD"E .(397.552) .(135.801) "W" .(371.922) (.93.7552 )– – . 0(.3719)
"A" 6-32 UNC-2A
MAX. 2 Studs *
"A"
MAX. .156 .040 .550
(3.96) (1.02) (13.97) .031
AC (.787)
Full R 1.396 Coils
4 Plcs (35.46) .500 "A"
MAX.
1.446 (12.70)
1.718 Max. (36.73) DCoCils
(43.64)
1.718 Max.
1.446
(43.64)
(36.73) .525 Max. .040
(13.34) (1.02) .257 1.025 Max.
.525 Max. 1.396 (6.52) (26.04)
(13.34) (35.46)
.150
(3.81) .525 Max.
.375 (13.34)
(9.52) 1.025 Max.
(26.04) .625
1.025 Max. Full R (5.88)
4 Plcs
(26.04) *Metric threads available.
To specify use M in place of W
SERIES
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FCA-125 N
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STRUTHERS-DUNN S
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MILITARY/AEROSPACE RELAYS
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25 AMPERES, SPDT
TERMINAL WIRING
DC COILS DC COILS WITH AC COILS
TRANSIENT SUPPRESSION
X2 - X2 - X2
+ + AC
A1 X1 + A2 A3 A1 X1 + A2 A3 A1 X1 A2 A3
BLUE BEAD BLUE BEAD BLUE BEAD
NOTE: Polarity must be observed with DC coil supply. TERMINAL LAYOUT
Relay is polarized with a permanent magnet and will not
operate or be damaged by reverse polarity. .102
.(250.008) .(120.504) (2.59) .150
(3.81)
Diodes used in transient suppression and in AC rectifier A1 X2 A2 A3
circuits have peak inverse voltage rating of 600 VDC
minimum. Zener diodes have a minimum rating of 1 watt. Registration Pin
on plug-in relays
with AC coils
Terminal designations are for reference only and do not .100 X1 .(253.944) Only.
appear on the header. (2.54) .432
(10.97)
.630
(16.0)
HOW TO ORDER
(EXAMPLE) FCA-125 - A Y 4
RELAY TYPE
TERMINALS (Socket Pins, DC Coil)
ENCLOSURE (With Flanges)
COIL (28 VDC With Transient Suppression).
SERIES
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N FCA-210
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10 AMPERES, DPDT
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*** HABELALRL AMWNEECTLEIDCDEA DFLOL CYRO CSNEESATLREUDCTION Q PMLEE ATSP MPIL-R-83536
* PERMANENT MAGNET DRIVE
* CONTACTS: SILVER CADMIUM
OXIDE WITH GOLD PLATING
* COILS FOR DC, 50 TO 400Hz AND 400Hz AC
*
WEIGHT 1.6 OUNCES MAX. (45.4 GRAMS)
The Series FCA-210 relay is a polarized single-side stable design, where the flux from a permanent
magnet provides the armature holding force in the deactivated state, and its flux path is switched
and combined with the coil flux in the operated state. This results in appreciably increased contact
pressure in both states over that of a spring return nonpolar design. MSD also manufactures other
versions of this relay:
FCAL-210: MAGNETIC LATCHING FORM OF THE FCA-210
FCA-410: 10 AMPERE 4PDT RELAY
FCAL-410: MAGNETIC LATCHING FORM OF THE FCA-410
FCA-610: 10 AMPERE 6 PDT RELAY
AVAILABLE
FCA-215: 15 AMPERE DPDT RELAY, HAS THE SAME SPECIFICATIONS AS THE FCA-210
EXCEPT IS RATED AT 15 AMPS.
CONTACT RATING-AMPERES
Ratings Are Continuous Duty
TYPE OF LIFE (MIN.) 115VAC 115/200VAC 30
LOAD CYCLES X 103 28 VDC 400Hz 400 Hz 60Hz *
Resistive 100 10 10 10 2.5
Inductive 20 8 8 8 2.5
Motor 100 4 4 4 2.0
Lamp 100 2 2 2 1
* 60 Hz LOADS RATED FOR 10,000 OPERATIONS
OVERLOAD CURRENT 40 AMPS DC, 60AMPS 400Hz
RUPTURE CURRENT 50 AMPS DC, 80 AMPS 400Hz
CONTACT MAKE BOUNCE 1 MILLISECOND AT NOMINAL VOLTAGE
MAX. CONTACT DROP AT 10 AMPS: INITIAL 0.100 VOLTS.
END OF LIFE 0.125 VOLTS
SERIES
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FCA-210 N
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STRUTHERS-DUNN S D,
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MILITARY/AEROSPACE RELAYS
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10 AMPERES, DPDT
COIL DATA
OVER TEMPERATURE RANGE
COIL NOMINAL FREQ. DC RES. PICKUP OR DROPOUT OR MUST HOLD
CODE VOLTAGES Hz AC AMPS (B) BELOW VOLTS ABOVE VOLTS VOLTAGE (C)
1 6 DC 20 W 4.5 0.3 2.5
2 12 DC 80 W 9.0 0.75 4.5
3 28 DC 320 W 18.0 1.5 7.0
4 (A) 28 DC 320 W 18.0 1.5 7.0
5 48 DC 920 W 32.0 2.5 14.0
6 28 400Hz 180 mA 22.0 1.25 10.0
7 28 50/400Hz 100 mA 22.0 1.25 10.0
8 115 400 Hz 40 mA 90.0 5.0 40.0
9 115 50/400Hz 30 mA 95.0 5.0 40.0
A. CODE 4 COILS HAVE BACK EMF SUPPRESSION D. MAX. OVERVOLTAGE: 6 & 12 VDC COILS 120% OF
TO 42 VOLTS MAX. NOMINAL; ALL OTHERS 110% OF NOMINAL.
–
B. DC COIL RESISTANCE 10% AT 25˚C; E. COILS AVAILABLE FOR OTHER VOLTAGES AND
AC COIL MAX. CURRENT AT NOMINAL VOLTAGE. FOR AC 50/60HZ.
C. RELAY WILL STAY IN PICKED-UP STATE DOWN TO
MUST HOLD VOLTAGES SHOWN.
GENERAL SPECIFICATIONS
TEMPERATURE RATING: -70˚C TO + 125˚C
ALTITUDE: 300,000 FEET
SHOCK:* Z, Y, & X ENCLOSURES 200 g FOR 6 mS
W & M ENCLOSURES (STUD MTG.) 100 g FOR 6 mS
VIBRATION, SINUSOIDAL:* Z, Y, & X ENCLOSURES 30 g 33-3000Hz
W & M ENCLOSURES (STUD MTG.) 20 g 33-3000Hz
VIBRATION, RANDOM: * Z, Y, & X ENCLOSURES 0.4 g2/Hz 50-2000Hz
W & M ENCLOSURES (STUD MTG.) 0.2 g2/Hz 50-2000Hz
DIELECTRIC STRENGTH ALL CIRCUITS TO GROUND AND
AT SEA LEVEL: CIRCUIT TO CIRCUIT. 1250 V rms
COIL TO GROUND 1000 V rms
DIELECTRIC STRENGTH
AT 80,000 FEET: 350 V rms
INSULATION RESISTANCE: INITIAL (500 VDC) 100 MW MINIMUM
W
AFTER LIFE OR ENVIRONMENTAL TESTS 50 M MINIMUM
OPERATE TIME AT NOMINAL VOLTAGE: DC RELAYS 10 ms OR LESS
AC RELAYS 15 ms OR LESS
RELEASE TIME AT NOMINAL VOLTAGE: DC RELAYS 10 ms OR LESS
AC RELAYS 50 ms OR LESS
* Max. contact opening under vibration or shock 10 microseconds
SERIES
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N FCA-210
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M STRUTHERS-DUNN
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E 1 MILITARY/AEROSPACE RELAYS
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A
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10 AMPERES, DPDT
Below are shown the standard terminal types and the enclosures available. Specify the assembly as
indicated under How To Order. Dimensions are shown in inches – .010 and (Millimeters – .25).
TERMINALS ENCLOSURES
SOCKET PINS ARE GOLD PLATED CODE Socket Pins 115 VAC All Enclosures have Cupro-Nickel
POLARIZING PINS ARE TIN/LEAD PLATED "D" Cans bright acid tin/lead plated after
CIRCUIT BOARD PINS ARE TIN/LEAD PLATED
DINIMCHEENSS I–O .N0S10 E X (CMEILPLTIM AEST NEORTSE –D .:25) .270 .(015.207 – – . 0(1035) assembly to terminal headers.
(6.86) Silicone
Rubber Dimensions: Inches – .010 (mm – .25)
Gasket
CODE .330 –.030
"A" Socket Pins - All DC Coils (8.83)– (.76) .070 (1.78) "A" AC Coils 1.125 in. (28.57) Max.
DC Coils 1.010 in. (25.65) Max.
.050 – .005 .050 (1.27)
.(267.806) (S1i.li2c7o n–e (.127) .115 +- .(0.00160) CODE
Rubber (2.92)+(.152) "Z"
Gasket - (.254) -X2 "A"
.300 MAX.
(7.62)
.062 .027–.003
.062 +- . .0 0 00 21 Dia. (D1i.a5.7) (.69)– (.08) 1.025 Max.
(1.57 + . 0 5 )Polar +X1 .062 – .001Dia. Pin (26.04)
-X2 - .02 Pin BLUE BEAD (1.57 – .02) .525 Max.
CODE Socket Pins 28 VAC Coils (13.34)
"E" Same as Code "D" Except polarizing
Pin turned 90˚ to this plane. CODE
.062 – . 0 0 1 Dia. Pin POLARIZING PIN "Y"
BLUE BEAD (1.57 – . 0 2 ) 8 Plcs "A"
MAX.
CODE
.040
"B" .156 1.025 Max. (1.02)
Circuit Board Pins - All DC Coils CODE Circuit Board Pins (3.96) (26.04)
FULL R
1.446
.270 "F" 115 VAC Coils 4 PLCS (36.73) .150
(6.86) .270 1.396 (3.8)
(6.86) (35.46)
.300 .525 Max. .375
(7.62) .330 –.030 (13.34) (9.52)
+.002 (8.83)– (.76) .070 (1.78) 1.718 Max.
.062 - . 0 0 1 Dia. .050 (1.27) (43.64)
(1.57 + . 0 5 )Polar .115 +- .(0.00160) CODE .375 .150
-X2 - .02 Pin (2.92)+(.152) "X" (9.52) (3.8)
- (.254) -X2 "A"
MAX.
.550
.062 – . 0 0 1 Dia. Pin .(D01i6.a52.7) .(0.6297)––. 0(.0038) FULL R 1.025 Max. A (C1 3C.9O7I)LS
BLUE BEAD (1.57 – . 0 2 ) 8 Plcs +X1 .062 + 0 0 2 Dia. Pin 4 PLCS ( 216.3.0946) (.1520.070)
BLUE BEAD -.001 (35.46) DC COILS
CODE Circuit Board Pins 1.446
(36.73)
CODE Solder Hook Terminals "G" 28 VAC Coils .525 Max.
"C" HOOK TERMINALS TIN/LEAD PLATED Same as Code "F" Except polarizing (13.34)
Pin turned 90˚ to this plane.
POLARIZING PIN (14.731.684 )Max. (.014.002)
CODE .312
(7.92)
"W"
6-32 UNC-2A .375
2 Studs * (9.52)
CODE 90˚ Solder Pins
.(370.602 )–– .0.5210 0(2.8.003 )DIA+.002 "H" All Pins Bright Acid Ti n /.l4e0a0d "A" .031
.062 - . 0 0 1 Dia. Term. (10.61) MAX. (.787)
(1.57 ) + . 0 5 8 Plcs
- .02
-X2 .200
(5.08) 1.025 Max. .257
(26.04) (6.52)
.525 Max.
.100 R TYP.
(13.34)
+X1 (.52.0008) BLUE BEAD .(250.008) .(250.008) .625
BLUE BEAD +.002 (5.88)
.062 Dia.
- .001 *Metric threads available,To specify use M in place of W