Metrics-Based Process Mapping : Identifying and Eliminating Waste in Office and Service Processes

109 Pages·2012·2.72 MB·English

by  Martin

Business Management / Lean Methods & Implementation / Office – Administrative Processes M
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METRICS-BASED PROCESS MAPPING terlin
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Identifying and Eliminating Waste in Office and Service Processes
Metrics-Based Process Mapping (MBPM) is a tactical-level, visual mapping approach that
enables improvement teams to make effective, data-based decisions regarding waste elimination
and measure ongoing process performance. The mapping technique, often used to drill down
from a value stream map, integrates the functional orientation of traditional swim-lane process M
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maps with time and quality metrics that are essential for designing improved processes. tr
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Building on the success of its popular predecessor, Metrics-Based Process Mapping: An -B
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Excel-Based Solution, this updated edition takes readers to the next level in understanding s
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processes and process improvement. Among the improvements to this edition, the book d
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includes: r
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• Foundational content about processes—what they are and how they vary s
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• A description of the difference between value-stream and process-level maps M
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• New content about how to bridge the gap between your current state and your p
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desired future state in
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• Tips for effective team formation and mapping facilitation Id Identifying and Eliminating
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• An implementation plan for those using the mapping methodology as a n
standalone tool and not part of a Kaizen Event tify Waste in Office and
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The Excel-based tool included on the accompanying CD provides readers with a user-friendly a Service Processes
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way to electronically archive manually created maps in team settings for easier storage and E
distribution across your entire organization. While current and future state MBPMs are initially lim
created during team-based activities using butcher paper and Post-its®, the electronic maps ina
serve as standard work documentation for the improved process, enabling training, tin
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communication, and process monitoring activities. W
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This flexible, user-friendly tool includes: te
in Karen Martin
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• A custom toolbar that simplifies map creation and editing ffi
• Automated calculation of key metrics ce Mike Osterling
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• An audit feature to prevent mapping errors n
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• The ability to simulate how improvements will impact staffing requirements S
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System Requirements: The tool is intended for use on PCs using Excel 2003 or later—it ic
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will NOT function with earlier versions of Excel, or on Macintosh computers. P
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View a demo of the Excel tool here: www.mbpmapping.com. s
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www.productivitypress.com es
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Identifying and Eliminating
Waste in Office and
Service Processes

Identifying and Eliminating
Waste in Office and
Service Processes
Karen Martin
Mike Osterling
Boca Raton London New York
CRC Press is an imprint of the
Taylor & Francis Group, an informa business
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Contents
Introduction ......................................................................................ix
1 What Is a Process? .......................................................................1
Definition of a Process ...............................................................................1
Process Components ...................................................................................2
Types of Processes ......................................................................................2
Process Management ..................................................................................3
2 What Is Metrics-Based Process Mapping (MBPM)? .....................5
Strategic and Methodological Improvement .............................................11
3 Mapping Preparation .................................................................15
Scoping the Process Being Mapped .........................................................17
Forming the Mapping Team .....................................................................17
Mapping Logistics .....................................................................................18
Communication and Data Gathering .......................................................19
4 Mapping Essentials: Understanding the Current State ..............21
First Pass: Identify the Process Steps .......................................................24
Second Pass: Add Key Metrics for Each Step, Create the Timeline,
and Calculate the Summary Metrics .........................................................27
Process Time .....................................................................................28
Lead Time ..........................................................................................28
Percent Complete and Accurate ........................................................29
Additional Information ..............................................................30
Timeline Critical Path ........................................................................31
Summary Metrics ...............................................................................32
Timeline Critical Path (CP) Summation .....................................33
Rolled Percent Complete and Accurate (R%C&A) ....................33
Activity Ratio (AR) .....................................................................34
Number of Steps ........................................................................35
v
vi  ◾  Contents
Total Process Time.....................................................................35
Full-Time Equivalent (FTE) Labor Requirements......................35
Other Relevant Metrics ..............................................................36
Third Pass: Classify the Steps as Value-Adding and
Necessary Non-Value-Adding................................................................37
5 Mapping Essentials: Designing and Implementing
the Future State .........................................................................43
Selecting Countermeasures .......................................................................44
Implementing the Future State .................................................................46
6 Process Documentation: An Excel-Based Solution ....................49
General Information .................................................................................50
File Storage ........................................................................................50
Excel Versions ....................................................................................51
Enabling Macros ........................................................................................51
License Agreement ............................................................................53
File Saving Conventions ....................................................................54
To Save a New Map from the Master File on the CD ..............54
To Save a Map That Has Already Been Renamed and
Saved as an Excel Macro-Enabled Workbook File Type ..........54
File Naming Conventions ..................................................................55
Exiting the Tool .................................................................................55
Structure and Features ..............................................................................55
Custom Toolbar .................................................................................55
Worksheets ........................................................................................58
Auto-Population Feature ...................................................................59
Map Structure ....................................................................................60
Cell Colors .........................................................................................61
Cell Formatting ..................................................................................61
Insert, Modify, and Remove Comments ...........................................62
Enter Key Functionality .....................................................................62
Cut, Copy, and Paste Disabled ..........................................................62
Test-Driving the Tool: Documenting Current- and
Future-State MBPMs ...............................................................................62
Step 1: Complete the Header ............................................................63
Step 2: Insert Functions and Steps ...................................................65
Step 3: Enter Data for Each Step .......................................................67
Activity .......................................................................................67
Process Time (PT) .....................................................................69
Contents  ◾  vii
Lead Time (LT) ..........................................................................69
Percent Complete and Accurate (%C&A) ..................................69
Spell Check ................................................................................70
Notes and Visuals ......................................................................70
Clearing the Map .......................................................................70
Step 4: Define the Timeline Critical Path .........................................71
Step 5: Audit the Map ........................................................................73
Step 6: Document the Future State ...................................................74
Step 7: Review the Summary Metrics Sheet .....................................75
Step 8: Print the Map ........................................................................76
Step 9: Distribute the Map ................................................................76
Troubleshooting ........................................................................................77
The Tool Closes Out or the Custom Toolbar Will Not Function .....77
Adjusting the Macro Security Settings ..............................................77
The Macros Will Not Execute ...........................................................78
The Cut, Copy, and Paste Commands Do Not Function .................80
The Undo Function Does Not Work ................................................80
Unable to Enter Information in a Cell ..............................................80
The Tool Will Not Accommodate the Entire Process ......................80
The Custom Toolbar Disappears ......................................................80
The Custom Toolbar Will Not Work .................................................81
The Summary Metrics Sheet Is Blank ..............................................81
File Size Is Extremely Large ..............................................................81
Delay When Using Custom Toolbar Commands..............................81
7 Process Management .................................................................83
Appendix A: Excel Tool Quick Start Guide ......................................87
Appendix B: Excel 2003–Specific Instructions ................................91
About the Authors ..........................................................................103