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Methane conversion: proceedings of a symposium on the production of fuels and chemicals from natural gas, Auckland, April 27-30, 1987 PDF

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Preview Methane conversion: proceedings of a symposium on the production of fuels and chemicals from natural gas, Auckland, April 27-30, 1987

Studies in Surface Science and Catalysis 36 METHANE CONVERSION Thispage intentionallyleftblank Studies in Surface Science and Catalysis Advisory Editors: B. Delmon and J.T. Yates Vol. 36 METHANE CONVERSION Proceedings of a Symposium on the Production of Fuels and Chemicals from Natural Gas, Auckland, April 27-30, 1987 Editors D.M. Bibby DSlR Chemistry Division, Private Bag, Petone, New Zealand C.D. Chang Mobil Research and Development Corporation, Central Research Laboratory, P. 0. Box 1025, Princeton, NJ 08540, U.S.A . R.F. Howe Chemistry Department, University of Auckland, Private Bag, Auckland, New Zealand and S. Yurchak Mobil Research and Development Corporation, Paulsboro Research Laboratory, Paulsboro, NJ 08066, U.S.A . - - - ELSEVl ER Amsterdam Oxford New York Tokyo 1988 ELSEVIER SCIENCE PUBLISHERS B.V. Sara Burgerhartstraat 25 P.O. Box 2 1 1, 1000 AE Amsterdam, The Netherlands Distributors for the United Stares and Canada: ELSEVIER SCIENCE PUBLISHING COMPANY INC. 52, Vanderbilt Avenue New York, NY 10017, USA. LIBRARY OF CONGRESS Library of Congress Cataloging-in-Publication Data Methane conversion proceedings of a symposium on the production of fuels and chemicals from naturai gas. Auckland, April 27-30. 1987 editors. D.M. Bibby ... [et ai.1. p. cm. -- (Studies in surface science and catalysis . 36) InCludeS index. ISBN 0-444-42935-2 (U.S.) fl 300.00 cest.) 1. Synthetic fuels--Congresses. 2. Gas. Natural--Congresses I. Bibby. C. M. (David M.) 11. International Symposiufr on Methane Conversion (1987 Univepsity of Aucklano) 111. Series. TP360.M47 1988 665.7 3--dC19 87-34762 CIP ISBN 0-444-42935-2 (Vol. 36) ISBN 0-444-4 180 1-6 (Series) 0 Elsevier Science Publishers B.V., 1988 All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of the publisher, Elsevier Science Publishers B.V./ Science &Technology Division, P.O. Box 330, 1000 AH Amsterdam, The Netherlands. Special regulations for readers in the USA -This publication has been registered with the Copyright Clearance Center Inc. (CCC), Salem, Massachusetts. Information can be obtained from the CCC about conditions under which photocopies of parts of this publication may be made in the USA. All other copyright questions, including photocopying outside of the USA, should be referred to the copyright owner, Elsevier Science Publishers B.V., unless otherwise specified. No responsibility is assumed by the publisher for any injury and/or damage to persons or property as a matter of products liability, negligence or otherwise, or from any use or operation of any meth- ods, products, instructions or ideas contained in the material herein. Printed in The Netherlands V CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Foreword XI . . . . . . . . . . . . . . . . . . . Organizing and Scientific Committee XI11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Financial Support XITI METHANE CONVERSION VIA METHANOL . . . . . . . . . . . The New Zealand gas-to-gasoline project (C.J. Maiden) 1 . . . . . . . . . . . . Fifty years of research in catalysis (S.L. Meisel) 17 The steam reforming of natural gas: problems and some solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (D.L. Trimm) 39 The mechanism of the dissociation of methane on a nickel catalyst . . . . . (S.T. Ceyer, Q.Y. Yang, M.B. Lee, J.D. Beckerle and A.D. Johnson) 51 Methane reforming by carbon dioxide and steam over supported Pd, Pt, and Rh catalysts (M. Masai, H. Kado, A. Miyake, S. Nishiyama and S. Tsuruya) . . . 67 Syngas for C1-chemistry. Limits of the steam reforming process . . . . . . . . . . . . . . . . . . . . . . . . . . . (J. Rostrup-Nielsen) 73 The optimal reaction assemblage in the steam reforming of methane to . . . . . . . . . . . . . . . . . . . . . . . . produce syngas (Z. Renjun) 79 The influence of the support on the effective order of the steam reforming . . . . . reaction (A.S. Al-Ubaid, S.S.E.H. Elnashaie and H.E.E. Abbashar) 83 Steam reforming: kinetics, catalyst deactivation and reactor design . . . . . . . . . . . (S.S.E.H. Elnashaie, A.S. Al-Ubaid and M.A. Soliman) 89 - Catalytic processes for methanol synthesis established and future . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (M.S. Wainwright) 95 Mechanism of methanol and higher oxygenate synthesis (K. Klier, R.G. Herman, J.C.. Nunan, K.J. Smith, C.E. Bogdan, C.-W. Young and . . . . . . . . . . . . . . . . . . . . . . . . . . . . J.G. Santiesteban) 109 . . . . . . . Mechanism of hydrocarbon formation from methanol (C.D. Chang) 127 VI . . . . Isotopic and mechanistic studies of methanol conversion (T. Mole) , 145 Methanol to gasoline: spectroscopic studies of chemistry and catalyst . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (R.F. Howe) 157 A re-examination of evidence for carbene (CH2:) as an intermediate in the conversion of methanol to gasoline. The effect of added propane (D.V. Dass, . . . . . . . . . . . . . . . . . . R.W. Martin, A.L. Ode11 and G.W. Quinn) 177 Hydrocarbon formation from methanol using W03/A1203 and zeolite ZSM-5 catalyst: a mechanistic study (G.J. Hutchings, R. Hunter, W. Pick1 and . . . . . . . . . . . . . . . . . . . . . . . . . . L. Jansen van Rensburg) 183 On the mechanism of hydrocarbon formation from methanol over protonated . . . . . . . . . . . . . . . . . . . . . . . . . . zeolites (S. Kolboe) ; 189 Formation of p-xylene from methanol over H-ZSM-5 (E. Unneberg and . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S. Kolboe) 195 Further studies on the process of methanol conversion to olefins (G. Chen, J. Liang, Q. Wang, G. Cai, S. Zhao, H. Li et al.) . . . . . . . . . . . . . 201 Reactions of methanol and toluene over molybdenum zeolites (M.M. Huang and . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . R.F. Howe) 207 The selectivity of catalysts composed of V205 supported on Zr02-Y203 mixed oxides for methanol oxidation (J.G. van Ommen, P.J. Gellings and . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.R.H. ROSS) 213 Active species and mechanism for mixed alcohol synthesis over silica- supported molybdenum catalysts (T. Tatsumi , A. Muramatsu, K. Yokota and . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H. Tominaga) 219 Alcohols from methane (H. Dotsch, C.B. von der Decken, H. Fedders and . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B. Hijhlein) 229 Improvements to Raney copper methanol synthesis catalysts through zinc impregnation. 111. Activity testing (H.E. Curry-Hyde, M.S. Wainwright and . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D.J. Young). 239 Methanol carbonylation to acetic acid with supported metal catalyst . . . . . . . (K. Omata, K. Fujimoto, H. Yagita, H. Mazaki and H. Tominaga) 245 VII Development of Mobil's fixed-bed methanol-to-gasoline (MTG) process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S. Yurchak) 251 Conversion of methanol to liquid fuels by the fluid bed Mobil process (a . . . . . commercial concept) (H.R. Grimmer, N. Thiagarajan and E. Nitschke) 273 Topsfie integrated gasoline synthesis - the TIGAS process . . . . . . . . . . . . . . . . . . . . . . . . . . . . (J. Topp-Jdrgensen) 293 . . . . . . . . . Gasoline and distillate fuels from methanol (A.A. Avidan) 307 Synthetic gasoline components suitable for chemical feedstocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (I.J. Miller) 325 ALTERNATIVE ROUTES TO METHANE CONVERSION Feasibility of ethylene synthesis via oxidative coupling of methane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (M.M. Bhasin) 343 Direct conversion of methane to methanol and higher hydrocarbons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (J.H. Lunsford) 359 Oxidative coup1 ing of methane over promoted magnesium oxide catalysts; relation between activity and specific surface area (E. Iwamatsu, . . . . . . . . . . . . . . . . . . . T. Moriyama, N. Takasaki and K. Aika) 373 Synthesis of C2H4 by partial oxidation of CH4 over transition metal oxides . . . . . . . . with alkali-chlorides (K. Otsuka, M. Hatano and T. Komatsu) 383 Catalytic oxidation of methane over A1P04-5 and metal-doped A1P04-5 . . . . . . (J.L. Garnett, E.M. Kennedy, M.A. Long, C. Than and A.J. Watson) 389 The production of liquid fuels via the catalytic oxidative coupling of . . . . . . . . . . . . . . . . . . . methane (J.H. Edwards and R.J. Tyler) 395 Selective oxidative coupling of methane to ethane and ethylene (K. Asami, S. Hashimoto, K. Fujimoto and H. Tominaga) . . . . . . . . . . . . . . . . .40 3 Oxidative dehydrogenation of methane to form higher hydrocarbons . . . . . . . . . . . . . . . . . . . . . . . . (F.P. Larkins and M.R. Nordin) 409 Effect of O3 versus O2 as oxidants for methane (G.J. Hutchinqs, . . . . . . . . . . . . . . . . . . . . . M.S. Scurrell and J.R. Woodhouse) 415 VIII The oligomerization of olefins derived from partial methane oxidation . . . . . . . . . . . (V.W.L. Chin, A.F. Masters, M. Vender and R.J. Tyler) 421 The oxidative coupling of methane: catalyst requirements and process conditions (J.A. Roos, S.J. Korf, A.G. Bakker, N.A. de Bruijn, . . . . . . . . . . . . . . . . . . . . . . J.G. van Ommen and J.R.H. ROSS) 427 Coupling of methane and ethylene over sulphate-treated zirconia . . . . . . . . . . . . . . . . . . . . . . . (M.S. Scurrell and M. Cooks) 433 Engineering aspects of alternative routes for the conversion of natural . . . . . . . . . . . . . . . . . . . . . . gas (P.J. Jackson and N. White) 439 . . . . . . . . . . . . . The Sasol route to chemicals and fuels (M.E. Dry) 447 . Mechanism of the Fischer-Tropsch process (H. Schulz, K. Beck and E. Erich) 457 The Shell middle distillate synthesis process (f1.J. van der Burgt, . . . . . . . . C.J. van Leeuwen, J.J. del'Amico, S.T. Sie and I. ?laxwell) 473 Direct conversion of methane to 1i quid hydrocarbons through chlorocarbon . . . . . . . . . intermediates (C.E. Taylor, R.P. Noceti and R.R. Schehl) 483 Methane conversion via methyl chloride: condensation of methyl chloride to . . . . light hydrocarbons (K.-3. Jens, S. Halvorsen and E. Baumann Ofstad) 491 . Synthesis gas to motor fuel via light alkenes (B.G. Baker and N.J. Clark) 497 . . Hydrogenation of CO over molybdenum-zeolites (Y.-S. Yong and R.F. Howe) 503 Role of supports for cobal t-based catalysts used in Fischer-Tropsch synthesis of hydrocarbons (G.M. Roe, M.J. Ridd, K.J. Cavell and . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F.P. Larkins) 509 Liquid phase Fischer-Tropsch synthesis using ultrafine particles of iron . . . . . . . . . . . . . . . . . . . as catalyst (E. Kikuchi and H. Itoh) 517 Oligomerization of lower olefins to octane enhancers and distillate range . olefins by nickel based homogeneous and supported catalysts (K.J. Cavell) 523 Light olefins from synthesis gas using ruthenium on rare earth oxide . . . . . . . . . . catalysts (L. Bruce, S. Hardin, M. Hoang and T. Turney) 529 IX ZEOLITES AND OTHER CATALYSTS . . . . . . . . . . . . . . . . . . . Micropores in crystals (R.M. Barrer) 537 Aluminophosphates as possible alternatives to zeolites (N.B. Milestone and . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N.J. Tapp) 553 The conversion of methanol to hydrocarbons and the oxidation of methane on . . . . . . . . . . . . . . . . . . . heteropoly oxometalates (J.B. Moffat) 563 Investigation of acidic properties of H-zeolites as a function of Si/A1 . . . . . . . . . . . . . . . . . . ratio (K Segawa. M Sakaguchi and Y Kurusu) 579 . . . . . . . . . . . . . Sorption of acetic acid on H'ZSM-5 (L.M. Parker) 589 Impedance and infrared spectroscopy of the zeolite ZSM-5 (J.L. Tallon. . . . . . . . . . . . . . . . . . . . . . . . J.F. Clare and R.G. Buckley) 597 The chemistry and catalytic properties of transition metal oxyanions in . . . . . . . . sodalite cages (L.M. Moroney. S Shanmugam and A.G. Langdon) 603 Raman spectra of occluded cations in ZSM-5 (J.R. Bartlett. R.P. Cooney . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . and D.M. Bibby) 609 . . . . . . . Olefin reactions over Mo-mordenite (J.R. Johns and R.F. Howe) 615 . . . . . . . Propene oligomerization over H-ZSM-5 zeolite (K.G. Wilshier) 621 . Cracking of some long chain hydrocarbons on HZSM-5 zeolites (Z Yulong. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 Guangyao and Z Zhij 627 Regeneration of coke deactivated ZSM-5 by air/oxygen (G.D. McLellan. . . . . . . . . . . . . . . . . . . . . . . . . . R.F. Howe and D.M. Bibby) 633 Quantitative thermal desorption/mass spectrometry of A1 PO4-11 precursors . . . . . . . . . . . . . . . . . . . . . . (N.J. Tapp and N.B. Milestone) 639 COMMERCIALISATION OF THE GAS-TO-GASOLINE PROCESS . . . . . . . . . . . . . . Advances in methanol technology (J.D. Korchnak) 647 . . . . . . . . . . . . . . From molecules to concrete and steel (J.Z. Bem) 663 The first fixed-bed methanol-to-gasoline (MTG) plant: design and scale-up . . . . . . . . . . . . . . considerations (D.E. Krohn and M.G. Melconian) 679

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This proceedings volume comprises the invited plenary lectures, contributed and poster papers presented at a symposium organised to mark the successful inauguration of the world's first commercial plant for production of gasoline from natural gas, based on the Mobil methanol-to-gasoline process. The
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