Metallic films for electronic, optical and magnetic applications © Woodhead Publishing Limited, 2014 Related titles: Electromigration in thin films and electronic devices (ISBN 978-1-84569-937-6) Thin film growth (ISBN 978-1-84569-736-5) Printed films (ISBN 978-1-84569-988-8) Details of these books and a complete list of titles from Woodhead Publishing can be obtained by: ∑ visiting our web site at www.woodheadpublishing.com ∑ contacting Customer Services (e-mail: [email protected]; fax: +44 (0) 1223 832819; tel.: +44 (0) 1223 499140 ext. 130; address: Woodhead Publishing Limited, 80 High Street, Sawston, Cambridge CB22 3HJ, UK) ∑ in North America, contacting our US office (e-mail: usmarketing@woodheadpublishing. com; tel.: (215) 928 9112; address: Woodhead Publishing, 1518 Walnut Street, Suite 1100, Philadelphia, PA 19102-3406, USA) If you would like e-versions of our content, please visit our online platform: www.woodheadpublishingonline.com. 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The team responsible for publishing this book: Commissioning Editor: Laura Pugh Publications Coordinator: Emily Cole Project Editor: Anneka Hess Editorial and Production Manager: Mary Campbell Production Editor: Adam Hooper Cover Designer: Terry Callanan © Woodhead Publishing Limited, 2014 Woodhead Publishing Series in Electronic and Optical Materials: Number 40 Metallic films for electronic, optical and magnetic applications Structure, processing and properties Edited by Katayun Barmak and Kevin Coffey Oxford Cambridge Philadelphia New Delhi © Woodhead Publishing Limited, 2014 Published by Woodhead Publishing Limited, 80 High Street, Sawston, Cambridge CB22 3HJ, UK www.woodheadpublishing.com www.woodheadpublishingonline.com Woodhead Publishing, 1518 Walnut Street, Suite 1100, Philadelphia, PA 19102-3406, USA Woodhead Publishing India Private Limited, 303 Vardaan House, 7/28 Ansari Road, Daryaganj, New Delhi – 110002, India www.woodheadpublishingindia.com First published 2014, Woodhead Publishing Limited © Woodhead Publishing Limited, 2014. 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Library of Congress Control Number: 2013952412 ISBN 978-0-85709-057-7 (print) ISBN 978-0-85709-629-6 (online) ISSN 2050-1501 Woodhead Publishing Series in Electronic and Optical Materials (print) ISSN 2050-151X Woodhead Publishing Series in Electronic and Optical Materials (online) The publisher’s policy is to use permanent paper from mills that operate a sustainable forestry policy, and which has been manufactured from pulp which is processed using acid-free and elemental chlorine-free practices. Furthermore, the publisher ensures that the text paper and cover board used have met acceptable environmental accreditation standards. Typeset by Replika Press Pvt Ltd, India Printed by Lightning Source © Woodhead Publishing Limited, 2014 Contents Contributor contact details xi Woodhead Publishing Series in Electronic and Optical Materials xv Preface xxi Part I Structure and processing of metallic films 1 1 X-ray diffraction for characterizing metallic films 3 B. Ingham, Callaghan Innovation Research Ltd, New Zealand and M. F. Toney, Stanford Synchrotron Radiation Lightsource, USA 1.1 Introduction 3 1.2 Reciprocal space 4 1.3 Phase identification 10 1.4 Chemical order in binary alloys 13 1.5 Defects 21 1.6 Epitaxy and texture 28 1.7 Experimental methods 32 1.8 Conclusion and future trends 36 1.9 References 36 2 Crystal orientation mapping in scanning and transmission electron microscopes 39 K. Barmak, Columbia University, USA 2.1 Introduction 39 2.2 Electron backscatter diffraction (EBSD) in the scanning electron microscope (SEM) 40 2.3 Extraction of relative grain boundary energy from EBSD crystal orientation maps 47 2.4 Analysis of grain boundary plane distribution (GBPD) from EBSD crystal orientation maps 53 2.5 Precession electron diffraction (PED) in the transmission electron microscope (TEM) 54 © Woodhead Publishing Limited, 2014 vi Contents 2.6 Determination of grain boundary character distribution (GBCD) from PED crystal orientation maps 60 2.7 Trace analysis of PED crystal orientation maps 64 2.8 Conclusion and future trends 65 2.9 References 65 3 Structure formation during deposition of polycrystalline metallic thin films 67 P. B. Barna and G. radnóczI, Institute for Technical Physics and Materials Science, Hungary 3.1 Introduction 67 3.2 Structural aspects of polycrystalline thin films 70 3.3 Main aspects of the physical vapour deposition (PVD) preparation methods applied for the synthesis of polycrystalline metallic thin films 82 3.4 Synthesized view of the structure evolution in polycrystalline thin films 84 3.5 Fundamental phenomena of structure evolution 93 3.6 Case studies 109 3.7 Conclusion 115 3.8 Acknowledgements 115 3.9 References 116 4 Post-deposition grain growth in metallic films 121 K. Barmak, Columbia University, USA 4.1 Introduction 121 4.2 Normal and abnormal grain growth 125 4.3 How is grain size measured in thin films? 125 4.4 Stagnation of grain growth and the ‘universal’ experimental grain size distribution 127 4.5 Theory and simulation of curvature-driven growth in two dimensions 130 4.6 Comparison of experiments and two-dimensional simulations of grain growth with isotropic boundary energy 134 4.7 Reduction of surface and elastic strain energies 139 4.8 Anisotropy of grain boundary energy 141 4.9 Grain boundary grooving 143 4.10 Solute drag 147 4.11 Triple junction drag 152 4.12 Conclusion 156 4.13 References 156 © Woodhead Publishing Limited, 2014 Contents vii 5 Fabrication and characterization of reactive multilayer films and foils 160 T. P. WeIhs, Johns Hopkins University, USA 5.1 Introduction 160 5.2 Background on self-sustaining reactions and reactive multilayer films and foils 161 5.3 Fabrication of reactive multilayer films and foils 165 5.4 Microstructures, chemistries and geometries of reactive multilayers 170 5.5 Chemical energies stored within reactive multilayer films and foils 173 5.6 Thresholds for the ignition of self-propagating reactions 182 5.7 Reaction propagation, analytical models, and maximum temperatures 197 5.8 Numerical predictions of reaction propagation: steady and unsteady 208 5.9 Observations and predictions of rapid intermixing and phase transformations 218 5.10 Applications of reactive multilayer foils 228 5.11 Conclusion and future trends 231 5.12 Sources of further information and advice 232 5.13 Acknowledgements 233 5.14 References 233 6 Metal silicides in advanced complementary metal- oxide-semiconductor (CMOS) technology 244 S-L. zhang, Uppsala University, Sweden and Z. zhang, IBM Thomas J. Watson Research Center, USA and Uppsala University, Sweden 6.1 Introduction 244 6.2 State of the art of complementary metal-oxide- semiconductor (CMOS) technology 249 6.3 Silicide formation 254 6.4 Electrical contacts 276 6.5 Conclusion and future trends 289 6.6 Acknowledgments 290 6.7 References 291 7 Disorder–order transformations in metallic films 302 K. Barmak, Columbia University, USA 7.1 Introduction 302 7.2 The Fe-Pt system 304 © Woodhead Publishing Limited, 2014 viii Contents 7.3 The A1 to L1 transformation in FePt 306 0 7.4 Differential scanning calorimetry (DSC) studies of the A1 to L1 transformation in FePt 307 0 7.5 The A1 to L1 FePt transformation kinetics: the 0 Johnson–Mehl–Avrami–Kolmogorov (JMAK) model 312 7.6 The A1 to L1 transformation in FePt: the growth 0 mechanism 314 7.7 Derivation of expressions for the fraction transformed for three nucleation conditions 315 7.8 The application of the JMAK expressions for the three nucleation conditions to the A1 to L1 phase 0 transformation in FePt and related ternary alloy films 331 7.9 Time–temperature–transformation (TTT) diagrams 339 7.10 Fraction transformed and TTT diagrams for ultrathin films 343 7.11 Conclusion 347 7.12 References 348 Part II Properties of metallic films 351 8 Metallic thin films: stresses and mechanical properties 353 W. D. nIx, Stanford University, USA 8.1 Introduction 353 8.2 Mechanics of thin films and substrates 358 8.3 Measurement of stresses in thin films 367 8.4 Physical origins of stresses in thin films 377 8.5 Intrinsic stresses in vapor deposited polycrystalline films 384 8.6 Evolution of stresses in films during processing 393 8.7 Techniques for studying mechanical properties of thin films 396 8.8 Mechanisms controlling strength and plasticity of thin films 409 8.9 Conclusion 419 8.10 References 419 9 Electron scattering in metallic thin films 422 K. R. coffey, University of Central Florida, USA 9.1 Introduction 422 9.2 Electrical conduction and the Boltzmann transport equation 423 © Woodhead Publishing Limited, 2014 Contents ix 9.3 Quantitative resistivity size effect models 430 9.4 Experimental review 439 9.5 Conclusion 450 9.6 References 450 10 Magnetic properties of metallic thin films 454 T. Thomson, University of Manchester, UK 10.1 Introduction 454 10.2 Magnetic properties 454 10.3 Anisotropy in thin films 459 10.4 Magnetization processes in thin films 464 10.5 Measuring magnetic thin films 467 10.6 Highly engineered materials 480 10.7 Development of enhanced magnetic thin films 486 10.8 Applications of magnetic thin films 521 10.9 Non-metallic magnetic thin films 527 10.10 Conclusion 531 10.11 References 531 11 Optical properties of metallic films 547 D. shelTon, Plasmonics Inc., USA 11.1 Introduction 547 11.2 The Drude and Sommerfeld models 548 11.3 Deviations from the Drude–Sommerfeld model due to electronic band structure 554 11.4 Optical properties of metallic thin films at infrared frequencies 557 11.5 Optical skin effects in thin metallic films 558 11.6 Experimental illustration of the skin effect 565 11.7 Carrier transport in optical versus radio frequency regimes 572 11.8 Surface-plasmon polaritons 575 11.9 Metamaterials 578 11.10 Nanoantenna infrared sensors 583 11.11 Conclusion 586 11.12 References 587 12 Thermal properties of metallic films 590 P. schellIng, University of Central Florida, USA 12.1 Introduction 590 12.2 Thermal conductivity in metallic films and the Wiedemann–Franz Law 591 © Woodhead Publishing Limited, 2014