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Metal and Alloy Bonding: An Experimental Analysis R. Saravanan M. Prema Rani • Metal and Alloy Bonding: An Experimental Analysis Charge Density in Metals and Alloys 123 Dr. R.Saravanan M.Prema Rani Research Centre and PGDepartment Research Centre and PGDepartment of Physics of Physics The MaduraCollege The MaduraCollege Madurai 625011 Madurai 625011 TamilNadu TamilNadu India India e-mail: [email protected]; e-mail: [email protected] [email protected] ISBN 978-1-4471-2203-6 e-ISBN978-1-4471-2204-3 DOI 10.1007/978-1-4471-2204-3 SpringerLondonDordrechtHeidelbergNewYork LibraryofCongressControlNumber:2011936134 BritishLibraryCataloguinginPublicationData AcataloguerecordforthisbookisavailablefromtheBritishLibrary (cid:2)Springer-VerlagLondonLimited2012 Apart from anyfair dealing for the purposes of researchor privatestudy, or criticismor review,as permittedundertheCopyright,DesignsandPatentsAct1988,thispublicationmayonlybereproduced, stored or transmitted, in any form or by any means, with the prior permission in writing of the publishers,orinthecaseofreprographicreproductioninaccordancewiththetermsoflicensesissued bytheCopyrightLicensingAgency.Enquiriesconcerningreproductionoutsidethosetermsshouldbe senttothepublishers. Theuseofregisterednames,trademarks,etc.,inthispublicationdoesnotimply,evenintheabsenceof aspecificstatement,thatsuchnamesareexemptfromtherelevantlawsandregulationsandtherefore freeforgeneraluse. The publisher makes no representation, express or implied, with regard to the accuracy of the informationcontainedinthisbookandcannotacceptanylegalresponsibilityorliabilityforanyerrors oromissionsthatmaybemade. Coverdesign:eStudioCalamarS.L. Printedonacid-freepaper SpringerispartofSpringerScience+BusinessMedia(www.springer.com) Preface This book has been written based on the experimental results obtained through several experimental techniques, especially the powder X-ray diffraction method, on various metals and alloys we encounter frequently. An analysis of the interactions of electrons in different atoms has been discussed. Metalshaveusefulpropertiesincludingstrength,ductility,high-meltingpoints, thermal and electrical conductivity and toughness. The key feature that distin- guishesmetalsfromnon-metalsistheirbonding.Theexistenceoffreeelectronsin metals has a number of profound consequences for the properties of metallic materials. There are a large number of possible combinations of different metals andeachhasitsownspecificsetofproperties.Thephysicalpropertiesofanalloy, such as density, reactivity, Young’s modulus and electrical and thermal conduc- tivity,maynotdiffergreatlyfromthoseofitselements,butengineeringproperties, such as tensile strength and shear strength, may be substantially different from those of the constituent materials. Metals and their alloys make today’s manu- facturing industry, agriculture, construction and communication systems, trans- portation, defense equipments, etc. possible. Some of the major reasons for the continuing advancements in alloys are the availability of materials, new manu- facturing techniques and the ability to test alloys before they are produced. Most modern alloys are, in fact, preplanned using sophisticated computer simulations, which help to determine what properties they will display. Semiconductors have been studied extensively due to their importance in applications. These materials receivemuchattentionbecausephysicalpropertiessuchasthebandgap,mobility and lattice parameter can be continuously controlled. Having such continuous control is of importance in applications such as electronic and optical devices. Metals and alloys have high-melting temperatures because of the heavy bonding between the atoms. There are a variety of applications for metals and alloys. Due to the importance of these materials, a study of their bonding interactionshasbeencarriedoutinthismonographusingexperimentallyobserved X-ray diffraction data. Today’s technological evolution results in developing new and sophisticated materials of immense use in domestic, technical and industrial applications. v vi Preface Usually, the synthesis of new materials, especially metals and alloys, results in single-phasematerials,butoftennotinsinglecrystallineform.Hence,acomplete analysis of the structure, local distribution of atoms and electron distribution in core, valence and bonding region is necessary using powder diffraction methods, in addition to single crystal diffraction results, since most of the recent materials will be initially obtained in powder form. Since one can make efforts to grow single-crystalsfrompowders,aprioranalysisisrequiredusingpowderstoproceed for single crystal growth. Inthiscontext,wehavetakensomesimplemetals(Al,Cu,Fe,Mg,Na,Ni,Te, Ti,Sn,V,Zn)andalloys(AlFe,CoAl,FeNi,NiAl)andcollectedpowderXRDdata setsorusedsinglecrystalXRDdatasetsfromtheliterature,tostudythestructurein termsofthelocalandaveragestructuralpropertiesusingpairdistributionfunction (hereafter PDF), electron density distribution between atoms using Maximum Entropy Method (hereafter MEM) and bonding of core and valence electron dis- tribution using multipole technique. Particularly, the PDF analysis requires data sets of very high values of Q (=4pSinh/k) which is achievable only through syn- chrotron studies, but not accessible for common crystallographer/material scien- tists. The present work gives reasonable results obtained through single crystal workorthroughhighQdatasets,usingonlypowdersamples.Also,astudyonthe electronic structure of metals using the most versatile currently available tech- niques like MEM and multipole method is worthwhile. If the tools available for analysisyieldhighlypreciseinformation,thenitisappropriatetoapplyittoprecise datasetsavailableasinthiswork,andthusthemethodologycanalsobetested.In order to elucidate the distribution of valence electrons and the contraction/expan- sion of atomic shells, multipole analysisof the electrondensities was alsocarried out. Recently, multipole analysis of the charge densities and bonding has been widely used tostudy the electronic structure ofmaterials. Bondingstudiesincrystallinematerialsareveryimportant,especiallyinmetals, because of their extensive use. These studies can reveal the qualitative nature of bonding as well as the numerical values of mid-bond densities which indicate the strength of the material under study. With the advent of versatile methods like MEM and multipole method, bonding studies gained impetus because of the accuracyofthesemethodsandthefactthattheexperimentaldatacanbeusedwith these methods to accurately determinethe actual bonding between atoms. The precise study of bonding in materials is always useful and interesting, yet no study can reveal the real picture as no two sets of experimental data are identical. This problem is enhanced when the model used for the evaluation of electrondensitiesisnotentirlysuitable.Fouriersynthesisofelectrondensitiescan be of use in picturing bonding between two atoms, but it suffers from the major disadvantages of series termination error and negative electron densities which prevent the clear understanding of bonding between atoms; the factor intended to be analysed. The advent of MEM solves many of these problems. MEM electron densities are always positive and even with limited number of data, one can determine reliable electron densities resembling true densities. Currently, the multipole analysis of charge densities has been widely used to study crystalline Preface vii materials. This synthesizes the electron density of an atom into core and valence parts and yields an accurate picture of bonding in a crystalline system. In this research monograph on metals and alloys, a complete analysis of bonding has been made on 11 important metals and four alloys. Powder X-ray diffraction data as well as single crystal data sets have been used for the purpose. Chargedensityanalysis ofmaterialsprovidesafirmbasisfortheevaluationof thepropertiesofthematerials.Designingandengineeringofnewcombinationsof metalsrequiresfirmknowledgeoftheintermolecularfeatures.Recentadvancesin technology and high-speed computation has put the crystal X-ray diffraction technique on a firm pedestal as a unique tool for the determination of charge density distribution in molecular crystals. Methods have been developed to make experimental probes to unravel the features of charge densities in the intra and intermolecularregionsincrystalstructures.Inthisreportthestructuraldetailshave been elucidated from the X-ray diffraction technique through Rietveld technique. ThechargedensityanalysishasbeencarriedoutwithMEMandmultipolemethod, and the local and average structure analysis by atomic PDF. This research work reveals the local and average structural properties of some technologically important materials, which are not studied along these lines. New understandingsoftheexistingmaterialshavebeengainedintermsofthelocaland average structures of the materials. The electron density, bonding, and charge transferstudiesanalysedinthisworkwillgivefruitfulinformationtoresearchersin thefieldsofphysics,chemistry,materialsscience,metallurgy,etc.Theseproperties can be properly utilized for the proper engineering of these technologically important materials. Chapter 1 introduces the significance and applications of metals, alloys and semiconductors studied in this research work. The objectives of this book are presented. The essential mechanism of ball milling which has evolved to be a simple and useful method for the formation of nano crystalline materials is discussed. The current state of art of non-destructive characterisation techniques such as X-ray diffraction and scanning electron microscope are discussed. Chapter 2 provides a survey of the current applications of X-ray diffraction techniquesincrystalstructureanalysis,withfocusontherecentadvancesmadein the scope and potential for carrying out crystal structure determination directly from diffraction data. The basic concepts of crystal structure analysis, Rietveld refinementandtheconceptsusedfortheestimationandanalysisofchargedensity inacrystalarediscussed.Themorereliable modelsfor charge density estimation like multipole formalism and MEM are discussed in detail. The local structural analysis technique and atomic PDF is also discussed. Chapter3presentstheresultsanddiscussionsofthisresearchwork.Adetailed account of the results of the materials analysed are presented in the subsections. Section 3.1 (Sodium and Vanadium Metals) describes about the nature of bonding and the charge distribution in sodium and vanadium metals are analysed using the reported X-ray data of these metals. MEM and multipole analysis used forbondinginthesemetalsareelucidatedandanalysed.Themid-bonddensitiesin sodiumandvanadiumarefoundtobe0.014and0.723 e/Å3respectively,givingan viii Preface indicationofthestrengthofthebondsinthesematerials.Frommultipoleanalysis, the sodium atom is found to contract more than the vanadium atom. Section 3.2 (Aluminium, Nickel and Copper) describes the average and local structures of simple metals Al, Ni and Cu are elucidated for the first time using MEM,multipoleandPDF.Thebondingbetweenconstituentatomsinalltheabove systemsisfoundtobewellpronouncedandclearlyseenfromtheelectrondensity maps. The MEM maps of all the three systems show the spherical core nature of atoms.Themid-bondelectrondensityprofilesofAl,NiandCurevealthemetallic bonding nature. The local structure using PDF profile of Ni has been compared with that of the reported results. The R value in this work using low Q XRD data forthePDFanalysisofNiisclosetothevaluereportedusinghighQsynchrotron data. The cell parameters and displacement parameters were also studied and compared with the reported values. Section3.3(Magnesium,Titanium,Iron,Zinc,TinandTellurium)describesthe average and local structures of magnesium, titanium, iron, zinc, tin and tellurium are analysed using the MEM, and PDF. The structural parameters of the metals were refined with the well-known Rietveld powder profile fitting methodology. One-,two-andthree-dimensionalelectrondensitydistributionsofMg,Ti,Fe,Zn, Sn and Te have been mapped using the MEM electron density values obtained through refinements. The mid-bond density in Ti is the largest value along [110] direction among the six metal systems. From PDF analysis the first neighbour distanceisobservedtodecreaseastheatomicnumberincreasesforallthemetals. Section3.4(CobaltAluminiumandNickelAluminiumMetalAlloys)describes thepreciseelectrondensitydistributionandbondinginmetalalloysCoAlandNiAl ischaracterizedusingMEM andmultipolemethod.Reported X-ray single-crystal data used for this purpose. Clear evidence of the metal bonding between the con- stituentatomsinthesetwosystemsisobtained.Themid-bondelectrondensitiesin thesesystemsarefoundtobe0.358and0.251 e/Å3respectively,forCoAlandNiAl in the MEM analysis. The two-dimensional maps and one-dimensional electron density profiles have been constructed and analysed. The thermal vibration of the individualatomsCo,NiandAlhasalsobeenstudiedandreported.Thecontraction ofatomsinCoAlandexpansionofNiandcontractionofAlatominNiAlisfound frommultipoleanalysis,inlinewiththeMEMelectrondensitydistribution. Section 3.5 (Nickel Chromium (Ni Cr )) describes the alloy Ni Cr was 80 20 80 20 annealed andball milled tostudy the effect of thermal and mechanical treatments on the local structure and the electron density distribution. The electron density between the atoms was studied by MEM and the local structure using PDF. The electron density is found to be high for ball-milled sample along the bonding direction. The particle sizes of the differently treated samples were realized by SEMandthroughXRD.Clearevidenceoftheeffectofballmillingisobservedon the local structure and electron densities. Section 3.6 (Silver doped in NaCl (Na Ag Cl)) describes the alkali halide 1-x x Na Ag Cl, with two different compositions (x = 0.03 and 0.10) is studied with 1-x x regard to the Ag impurities in terms of bonding and electron density distribution. X-raysinglecrystaldatasetshavebeenusedforthispurpose.Theanalysisfocuses Preface ix ontheelectrondensitydistributionandhencetheinteractionbetweentheatomsis clearlyrevealedbyMEMandmultipoleanalysis.Thebondinginthesesystemsis studiedusingtwo-dimensionalMEMelectrondensitymapsonthe(100)and(110) planes and one-dimensional electron density profiles along the [100], [110] and [111]directions.Themid-bondelectrondensitiesbetweenatomsinthesesystems are found to be 0.175 and 0.183 e/Å3, respectively, for Na Ag Cl and 0.97 0.03 Na Ag Cl. Multipole analysis of the structure is performed for these two 0.90 0.10 systems, with respect to the expansion/contraction of the ion involved. Section 3.7 (AluminiumDopedwith Dilute Amounts ofIron Impurities (0.215 and 0.304 wt% Fe)) describes the electronic structure of pure and doped alu- miniumwithdiluteamountsofironimpurities(0.215and0.304 wt%Fe)hasbeen analysed using reported X-ray data sets and the MEM. Qualitative as well as quantitative assessment of the electron density distribution in these samples is made. The mid-bond characterization leads to a conclusion about the nature of doping of impurities. An expansion of the size of the host aluminium atom was observed with Fe impurities. Chapter 4 presents the conclusion of the results of the reported work. A complete analysis on the electron density of important metals and alloys is presented in this book. This book will be highly useful for scientists and researchersworkingintheareasofmetallurgy,materialsscience,crystallography, chemistry and physics. Acknowledgments TheauthorDr.R.Saravanan,acknowledgeshisfamilyfortheirkindsupport,help andformakingtheatmosphereconduciveduringthecourseofthecompilationof this book. TheauthorMs.M.PremaRani,wishestothankherfamily,husbandandespe- ciallyherchildrenfortheirsupportandformotivatingherinwritingthisbook. The authors thank the various finding agencies in India, the University Grants Commission (UGC), Council of Scientific and Industrial Research (CSIR) and Department of Science and Technology (DST), though they did not fund the compilationofthisbookdirectly.But,theauthorsbelievethatthevariousresearch tasksaccomplishedduringthecourseoftheworkforthebookmayinvolveusage of the resources arising out of the funds by the above agencies and hence these agencies are gratefully acknowledged. The authors wish to render their cordial thank to the authorities of the Madura College,Madurai,625011,Indiafortheirgeneroussupportinthevariousresearch efforts by the authors which led to the successful compilation of this book. Research of high quality needs good support from various people including the authorities in the concerned institutions from where the research efforts originate. Inthatrespect,theauthorsthanktheprincipalandtheboardofmanagementofthe Madura College, Madurai, 625 011, India, particularly the secretary, Mr. M.S. MeenakshiSundaram,TheMaduraCollegeBoard,Madurai,625011,Indiaforhis support and encouragement in the academic and research efforts of the authors. Editing a book on a special topic like the present one involves help, support, andconstantmotivationbyalargenumberofclauseofpeople,rightfromclerical levelanduptointellectuallevel.Theauthorswishtoacknowledgeallthosepeople whocouldnotfindaplaceinthispageofthisbookbutwhorenderedtheircordial help for successfully editing this book. The authors dedicate this book for real hard working people with real positive qualities. Dr. R. Saravanan M. Prema Rani xi Contents 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.2 Significance of the Present Work. . . . . . . . . . . . . . . . . . . . . . 2 1.3 Objectives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.4 Metals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.4.1 Sodium. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.4.2 Vanadium. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1.4.3 Magnesium. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1.4.4 Aluminium . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 1.4.5 Titanium. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 1.4.6 Iron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 1.4.7 Nickel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 1.4.8 Copper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 1.4.9 Zinc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 1.4.10 Tin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 1.4.11 Tellurium . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 1.5 Significance of Alloys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 1.5.1 Alloys in Nuclear Reactors . . . . . . . . . . . . . . . . . . . . 14 1.5.2 Alloy Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 1.6 Significanceof the Alloys Dealt With inthis Research Work. . . 14 1.6.1 Cobalt Aluminium . . . . . . . . . . . . . . . . . . . . . . . . . . 14 1.6.2 Nickel Aluminium . . . . . . . . . . . . . . . . . . . . . . . . . . 15 1.6.3 Nickel Chromium. . . . . . . . . . . . . . . . . . . . . . . . . . . 16 1.6.4 Iron–Nickel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 1.6.5 Sodium Chloride Doped with Silver. . . . . . . . . . . . . . 17 1.6.6 Aluminium Doped with Iron. . . . . . . . . . . . . . . . . . . 18 xiii

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Charge density analysis of materials provides a firm basis for the evaluation of the properties of materials. The design and engineering of a new combination of metals requires a firm knowledge of intermolecular features. Recent advances in technology and high-speed computation have made the crystal
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