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Membrane Technology and Engineering for Water Purification : Application, Systems Design and Operation PDF

450 Pages·2014·6.159 MB·English
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MEMBRANE TECHNOLOGY AND ENGINEERING FOR WATER PURIFICATION This page intentionally left blank MEMBRANE TECHNOLOGY AND ENGINEERING FOR WATER PURIFICATION Application, Systems Design and Operation SECOND EDITION RAJINDAR SINGH Membrane Ventures,LLC Colorado Springs,CO, USA AMSTERDAM (cid:129) BOSTON (cid:129) HEIDELBERG (cid:129) LONDON NEW YORK (cid:129) OXFORD (cid:129) PARIS (cid:129) SAN DIEGO SAN FRANCISCO (cid:129) SINGAPORE (cid:129) SYDNEY (cid:129) TOKYO Butterworth-Heinemann is an imprint of Elsevier Butterworth-HeinemannisanimprintofElsevier TheBoulevard,LangfordLane,Kidlington,Oxford,OX51GB,UK 225WymanStreet,Waltham,MA02451,USA Firstedition2006 Secondedition2015 Copyright©2015ElsevierLtd.Allrightsreserved Nopartofthispublicationmaybereproducedortransmittedinanyformorbyanymeans,electronic ormechanical,includingphotocopying,recording,oranyinformationstorageandretrievalsystem, withoutpermissioninwritingfromthepublisher.Detailsonhowtoseekpermission,further informationaboutthePublisher’spermissionspoliciesandourarrangementswithorganizationssuch astheCopyrightClearanceCenterandtheCopyrightLicensingAgency,canbefoundatourwebsite: www.elsevier.com/permissions. Thisbookandtheindividualcontributionscontainedinitareprotectedundercopyrightbythe Publisher(otherthanasmaybenotedherein). Notices Knowledgeandbestpracticeinthisfieldareconstantlychanging.Asnewresearchandexperience broadenourunderstanding,changesinresearchmethods,professionalpractices,ormedicaltreatment maybecomenecessary. Practitionersandresearchersmustalwaysrelyontheirownexperienceandknowledgeinevaluating andusinganyinformation,methods,compounds,orexperimentsdescribedherein.Inusingsuch informationormethodstheyshouldbemindfuloftheirownsafetyandthesafetyofothers,including partiesforwhomtheyhaveaprofessionalresponsibility. Tothefullestextentofthelaw,neitherthePublishernortheauthors,contributors,oreditors,assume anyliabilityforanyinjuryand/ordamagetopersonsorpropertyasamatterofproductsliability, negligenceorotherwise,orfromanyuseoroperationofanymethods,products,instructions,orideas containedinthematerialherein. BritishLibraryCataloguinginPublicationData AcataloguerecordforthisbookisavailablefromtheBritishLibrary LibraryofCongressCataloging-in-PublicationData AcatalogrecordforthisbookisavailablefromtheLibraryofCongress ISBN:978-0-444-63362-0 ForinformationonallButterworth-Heinemannpublications visitourwebsiteathttp://store.elsevier.com/ “Water is the source of life, sap for all things.” — Guru Nanak Dev (1469-1539) “Air is our guru, water our father, And the great earth our mother....” — Guru Nanak Dev (1469-1539) To the memory of my parents, S. Niranjan Singh and Kuldip Kaur CONTENTS Prefacetwo ix Acknowledgementsforthesecondedition xi 1. Introduction toMembrane Technology 1 1.1 Technologyoverview 1 1.2 Historicaldevelopment 3 1.3 Membrane-separationcharacteristics 8 1.4 Membraneprocesses 28 1.5 Membranemodules 63 1.6 Membranefouling 70 1.7 Concludingremarks 77 References 78 2. WaterandMembrane Treatment 81 2.1 Pricelesswater 81 2.2 Watertreatment 84 2.3 Membranefouling,scaling,andcontrols 121 2.4 Membranesystemsdesign 137 2.5 Membranecleaningandsanitisation 165 2.6 Concludingremarks 175 References 176 3. HybridMembraneSystems– Applications and Case Studies 179 3.1 Novelapplications 180 3.2 Waterdesalination 213 3.3 High-puritywaterproduction 243 3.4 Waterreclamationandrecycling 254 3.5 MBRsewageandwastewatertreatment 273 References 277 4. HybridMembranePlant Design andOperation 283 4.1 ROmembraneplantdescription 286 4.2 Plantdesignandcontrols 293 4.3 Systemoperation 297 4.4 Systemdiagnosisandmaintenance 318 4.5 ROplantequipment 326 4.6 Membrane-filtrationsystem 332 vii viii Contents 4.7 Summary 337 References 337 5. Design, Energy, and Cost Analyses ofMembrane Processes 339 5.1 Membranesystemperformancecorrelations 340 5.2 Energyandcostsurveyofmembraneprocesses 342 References 366 6. Appendix:Engineering Data and Notes 369 6.1 Glossary/terminology 369 6.2 Membranepolymerperformance 380 6.3 ChlorinationofPAmembranes 382 6.4 Fluidflowinmicroporousmembranes 384 6.5 CPandmasstransfercoefficient 386 6.6 Surfactantmicellessizecorrelation 387 6.7 Deioniserdesign 389 6.8 Processcontrols 392 6.9 Centrifugalpumps 394 6.10 Controlvalves 397 6.11 Materialsproperties 401 6.12 Processvalidation 403 6.13 RO/NFfeedwateranalysis 404 6.14 Chemistryoffeedwatertreatmentinmembraneplants 406 6.15 Wastewatertreatment 411 6.16 Conversionfactors 412 6.17 Physicalandchemicaldata 415 6.18 Membranedata 421 References 424 Index 427 PREFACE TWO “Overcomingthecrisisinwaterandsanitationisoneofthegreatesthumandevelopment challenges of the early 21st century,” according to a recent U.N. report. About one in everysixpeopletodaydonothavesufficientaccesstocleandrinkingwater.Morethan 1.2billionpeopleliveinareasofwaterscarcity;riversaredryingup,groundwaterlevels aredeclining rapidly, freshwaterfisheries are being damaged, and salinisation and water pollutionareincreasing(1).Asaresult,2.2milliondeathsperyeararerelatedtowater/ hygieneandpublichealth;manyofthesearechildren.Suchproblemsareforecasttogrow worse,withmorethanhalftheworld’spopulationfacingchronictocriticalwatershort- ages by 2050, limiting economic development and food supplies. Ensuring adequate water supplies, therefore, poses a major engineering challenge. Further, climate change meanspreviouslylesswater-stressedregionsrelyincreasinglyonbrackishgroundwateror seawater as the main source of water; alternatively, they must recycle and reuse waste- water. Global warming and rising oil prices imply increasing energy supply problems. This, in turn, implies further increases in the cost of water generally, and desalinated waterinparticular.Membrane-separationtechnologycandramaticallyimprovethesus- tainabilityofourwaterresources.Itisenergyefficientwithminimalornochemicalcon- sumption,andcapableofwaterrecyclingandreusethatminimisesthedirectdisposalof wastewater to the aquatic environment. The deployment of membrane technology in the water sector, especially since the first edition of the book was published in December 2005, is continuing to grow at a rapid rate. Overall, the market for membranes and membrane systems grew from $4.4 billion in 2000 to more $10 billion in 2010, and the sales of membrane equipment for water treatment may exceed $10.4 billion in 2014. In light of these developments, the first edition needed to be updated and revised. Although the major focus of the book is water treatment, membrane applications in other liquid processing areas, introduced in the first edition, are retained to familiarise the reader with the scope and extent of membrane technology. A chapter on membrane systems design, energy consumption, and costs is added to integrate membrane technology with systems engineering. The book title was revised at the recommendation of the reviewers. The success of modern membrane science and technology was made possible by S. Sourirajan and S. Loeb in 1960, followed by enormous contributions by Sourirajan andhisassociatesaswellasmanypioneersoverthenext40years,andtheworkcontinues to improve. Many of these brilliant researches assembled at the first Gordon Research Conference on Reverse Osmosis and Ultrafiltration held at Colby-Sawyer College in ix

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