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H. Stallforth, P. Revell (Editors) Materials for Medical Engineering EUROMAT 99 – Volume 2 MaterialsforMedicalEngineering.EditedbyH.StallforthandP.Revell Copyright2000Wiley-VCHVerlagGmbH,Weinheim.ISBN:3-527-30123-2 EUROMAT 99 was the biannual meeting of the Federation of European Materials Societies (FEMS) with its 21 member societies across Europe. The program of the EUROMAT 99 congress was divided into 12 topics. The scientific coordination was managed by topic coordinators. The responsible experts for the individual topics were: Topic A – Materials for Information Technology K. Grassie, Philips GmbH, Aachen (D) Topic B – Materials for Transportation Technology P. J. Winkler, DaimlerChrysler AG, München (D) Topic C – Materials for Electrical Power Generation and Energy Conversion E. Tenckhoff, Siemens AG, Erlangen (D) Topic D – Materials for Medical Engineering H. Stallforth, Aesculap AG, Tuttlingen (D) P. Revell, University College London (UK) Topic E – Materials for Buildings and Structures F. H. Wittmann, ETH Zürich (CH) Topic F1 – Characterization Methods and Procedures Y. Bréchet, INPG, Grenoble (F) Topic F2 – Metals R. Wagner, FZ. Jülich (D) Topic F3 – Ceramics G. Müller, Fraunhofer-Inst. f. Silicatforschung ISC, Würzburg (D) Topic F4 – Polymers G. Wegner, MPI für Polymerforschung, Mainz (D) P. J. Lemstra, Univ. of Eindhoven (NL) Topic F5 – Interface Controlled Materials M. Rühle, MPI für Metallforschung, Stuttgart (D) Topic G – Surface Technology H. Dimigen, Fraunhofer-Inst. f. Schicht- und Oberflächentechnik IST, Braunschweig (D) Topic H – Nano- and Microtechnology J. Haußelt, Forschungszentrum Karlsruhe (D) H. Stallforth, P. Revell (Editors) Materials for Medical Engineering EUROMAT 99 – Volume 2 Deutsche Gesellschaft Weinheim · New York · Chichester für Materialkunde e.V. Brisbane · Singapore · Toronto Editors: Dr. H. Stallforth Prof. Dr. P. Revell Aesculap AG & Co. KG University College London Postfach 40 RF Histopathology Department 78501 Tuttlingen Gower Street Germany London WC1E 6BT Tel.: 07461-952548 U. K. Fax: 07461-952675 Tel.: 0044-171-8302227 Fax: 0044-171-4353289 This book was carefully procuced. Nevertheless, authors, editor and publisher do not warrant the information contained therein to be free of errors. Readers are advised to keep in mind that statements, data, illustrations, procedural details or other items may inadvertently be inaccurate. Library of Congress Card No. applied for. A catalogue record for this book is available from the British Library. Deutsche Bibliothek Cataloguing-in-Publication Data: A catalogue record for this publication is available from Die Deutsche Bibliothek ISBN 3-527-30123-2 © WILEY-VCH Verlag Gmbh, D-69469 Weinheim (Federal Republic of Germany), 2000 Printed on acid-free and chlorine-free paper. All rights reserved (including those of translation in other languages). No part of this book may be reproduced in any form – by photoprinting, microfilm, or any other means – nor transmitted or translated into machine language without written permission from the publishers. Registered names, trademarks, etc. used in this book, even when not specifically marked as such, are not to be considered unprotected by law. Composition: WGV Verlagsdienstleistungen GmbH, Weinheim Printing: betz-druck, Darmstadt Bookbinding: Buchbinderei Osswald, Neustadt/Wstr. Printed in the Federal Republic of Germany Preface Engineering progress essentially depends on the availability and the intelligent use of materials. For many key industry areas, Europe constitutes a premier place for the development of new materials and their applications. EUROMAT 99, the biannual meeting of the Federation of European Materials Societies with its 21 member societies across Europe set out to become the most comprehensive European event to demonstrate the wide range of the interdisciplinary per- formance of materials. EUROMAT was essentially focused on applications of materials with high innovation potential. At the same time, fundamental approaches and processing related aspects for uncon- ventional materials were addressed. In the frame of the 12 conference topics, 1650 papers were originally submitted to the 52 symposia. A total of 655 have been selected as oral presentation by the international group of chairpersons and were presented in 161 sessions. Further, the chair- persons have selected 65 renowned experts for keynote lectures in the frame of their symposium. Roughly 700 papers were displayed as posters. The scope of EUROMAT was truly international. Papers originated from 57 countries. Among them the major industrial countries of the world have contributed considerably to the wealth of the programme. An overwhelming Eastern European contingent shows that there is a strong interest of these countries in international cooperation. EUROMAT 99 represents a showcase of the competence of the European materials societies. Various European sister societies and federations act as cosponsors of the event. Joining with FEMS, they are about to establish the network MatNet in order to promote and facilitate their communication and cooperation. They have started a dialogue with the European Commission in order to discuss programme goals and priorities for maintaining Europe´s global competitive- ness. In view of this promising international perspective, the European Community has agreed to sponsor EUROMAT 99 generously for which we are very grateful. EUROMAT 99 was focused to a large extent on the aims of the closing 4th Framework Programme many projects of which were presented. EUROMAT 99 was hosted by WERKSTOFFWOCHE, a multisociety joint conference project established in Germany in 1996. Among its initiators is the Deutsche Gesellschaft für Materialkunde, one of the founding member societies of FEMS and technical organiser of this year´s EUROMAT. EUROMAT 99 represented an outstanding success. As the President of FEMS, I would hope that it will serve as a model for future meetings, both in terms of organisation and international cooperation. I would like to extend my gratitude to the scientists, chairpersons and coordinators as well as to the various organisations and particularly to the Messe München who have made this success possible. Dr. Paul Costa President of the Federation of European Materials Societies Contents I. Hard Tissue Implants Influence of Physiological Media on Cyclic Deformation Behaviour of the Implant Alloy TiAl V 6 4 D. Eifler, C. Fleck, Th. Nebel, University of Kaiserslautern (D)...............................................3 Implants for Surgery – A Survey on Metallic Materials K.-H. Kramer, Firth-Stahl-Verkaufs-AG, Dübendorf (CH).......................................................9 FEM-Simulation of the Human Mandible: a Preliminary Step for new Osteosynthesis Techniques H.-J. Bauer, K.-H. Hoffmann, Caesar foundation, Bonn (D); U. Kliegis, Nordcom medical systems, Kiel (D); H. Deppe, R. Sader, H. Thiele, University of Technology Munich (D); H.-F. Zeilhofer, University of Technology Munich (D)............................................................30 Improvement of the Bonding Between Metal Implant and Bone Cement in Total Joint Replacement H. Fischer, R. Marx, F. U. Niethard, A. E. Özgören, D. Ch. Wirtz, K. W. Zilkens, Clinic of the University of Technology Aachen (D).......................................................................................36 Hydroxyapatite Implant Materials with Pore Size Gradients W. Friess, P. Greil, B. Linner-Krcmar, J. Werner, University of Erlangen-Nuernberg (D)....41 Microstructure Control of Synthesized Hydroxyapatite Using Colloidal Process S. Mahara,Y. Umakoshi,H. Y. Yasuda, Osaka University (J)...................................................46 Laser Ablation Micropatterning of Screw-Shaped Dental Im-plants D. Chakarov, J. Gold, P. Jartoft, B. Kasemo, M. Krantz, H. Reimers, Chalmers Univ. of Technology, Göteborg (S); C. Hallgren, A. Wennerberg, Göteborg University (S).............................................................51 Optimized Fatigue Strength of Porous Coated TiAl Fe Samples Produced by Sintering 5 2.5 J. Breme, M. Hamentgen, A. Hoffmann, Universität des Saarlandes, Saarbrücken (D)..........59 Evaluation of Castable Apatite-mullite Glass-ceramics for Medical and Dental Applications R. Hill, University of Limerick (IRL); P. V. Hatton, A. Johnson, J. M. Walsh, University of Sheffield (UK).......................................65 In Vivo Degradation of Composite Membrane of P(e-CL/L-LA) 50/50 Film and P(L/D)LA 96/4 Mesh T. Waris, Oulu University Hospital (FIN); M. Kellomäki, P. Törmälä, K. Puumanen, University of Helsinki (FIN)..................................79 VIII Studies and Researches on the Austenitic Stainless Steels Casting and/or Forming in order to Provide the Conditions for Using Like Biomaterials V. Antoniac, D. Bunea, O. Trante, C. Trante, D. Trante, ”POLITEHNICA” University of Bucharest (RO).........................................................................................................................86 Follow-up Studies Based Material Selection for Dental Implants W. Hund, FRIADENT GmbH, Mannheim (D); G. Heimke, Retired from Clemson University (USA)...............................................................90 Dental Prostheses Produced by Integration of Laser Digitizing, Numerical Simulation, Rapid Prototyping into Investment Casting Process J. Schädlich-Stubenrauch, SPACECAST Präzisionsguss GmbH Herzogenrath (D); M. Augthun, P. R. Sahm, H. Spiekermann, I. Wagner, M. Wu, Univ. of Technology Aachen (D)..............................................................................................................................102 Carbon and Polymer Composites in Bone Surgery St. Blazewicz, M. Blazewicz, J. Chlopek, E. Pamula, E. Staczków, C. Wajler, University of Mining and Metallurgy, Krakow (P)......................................................................................109 Effect of Sterilization on Biodegradable Composite Material for Controlled Tissue Regeneration M. Chomyszym-Gajewska, Jagiellonian University, Krakow (P); M. Blazewicz, E. Pamula, University of Mining and Metallurgy, Krakow (P)......................116 Subcritical Crack Growth of Dental Ceramic Materials H. Fischer, R. Marx, J. Tinschert, Clinic of the University of Technology Aachen (D).........122 Influence of the Nb and Al Content on the Mechanical Properties of Ti-Al-Nb Alloys R. Caram, R. Risso Chaves, State University of Campinas-UNICAMP (BR)........................126 Effect of Chemical Treatment of Titanium on Apatite Formation J. Hlavác, L. Jonášová, Institute of Chemical Technology, Prague (CZ)..............................132 Effect of Titanium Processing on the Bioactivity of Sodium Titanate Gel Layer A. Helebrant, R. Mráz, J. Strnad, Institute of Chemical Technology, Prague (CZ)...............139 Glass-ceramic Matrix/ZrO Particle Biocomposites 2 G. Carl, J. Vogel, Friedrich-Schiller-Universität, Jena (D); R. Defilippi, E. Verné, Ch. Vitale Brovarone, Politecnico di Torino (I)................................146 II. Soft Tissue Implants Surface Modifications for Improved Hemocompatibility and Wear Resistance of Titanium Alloys Used in Artificial Heart Valves R. Gerling, GKSS Forschungszentrum, Geesthacht (D); T. Ebel, K.-H. Otto, Tricumed Medizintechnik GmbH, Kiel (D)............................................155 IX Improvement of Bio- and Bloodcompatibility of Polymers by PACVD F. Breme, J. Buttstaedt, GfE Metalle und Materialien GmbH, Nuernberg (D); M. Doser, E. Mueller, H. Planck, Institut fuer Textil- und Verfahrenstechnik, Denkendorf (D); G. Emig, University Erlangen-Nuernberg (D).......................................................................161 Pattern Guided Cell Growth on Gas Discharge Plasma Induced Chemical Microstructured Polymer Surfaces D. Keller, A. Meyer-Plath, A. Ohl, K. Schröder, Institut für Niedertemperatur-Plasmaphysik, Greifswald (D); U. Müller, Prüflabor BMP, Aachen (D).................................................................................167 Mechanical Properties of Metallic Coronary Stents H. Brauer, Materials Science, University of Essen (D); V. Buck, A. Fischer, University of Essen (D)..........................................................................172 New Targetable Conjugates of Anticancer Drugs with Soluble Biodegradable Polymeric Carriers Ch. Deuschel, P. Orsolini, Debio R. P., Martigny (CH); J. W. Davies, Polymer Laboratories Ltd, Shropshire (GB); A. J. Andersen, L. Anderson, Polypeptide Laboratories, Hillerod (DK); P. Ferruti, V. Vincenzi, O. Schiavon, F. M. Veronese, Università degli Studi, Padova (IT); J. Cassidy, University of Aberdeen (GB); R. Duncan, J. Ford, University of London, London (GB)......................................................179 How Clean are Sterile Instruments? Parameters, Testing, Clinical Data S. Bisson, T.W. Fengler, E. Kraas, H. Pahlke, Krankenhaus Moabit, Berlin (D); W. Michels, Miele Gütersloh (D)............................................................................................185 III. Corrosion and Allergies Fretting Corrosion Testing of Internal Fixation Plates and Screws L. Eschbach, B. Gasser, A. Marti, Dr h.c. Robert Mathys Foundation, Bettlach (CH).........199 Compatibility of Titanium in Soft and Hard Tissue - The Ultimate is Osseointegration S. G. Steinemann, University of Lausanne, Institut Straumann, Waldenburg (CH)...............205 Corrosion Behaviour and Nickel Release of Alloys with Various Nickel Contents J. Bernauer, G. Hochörtler, K. Kriszt, Böhler Edelstahl GmbH, Kapfenberg (A).................210 Application of TLA Radio-Tracers to Measuring the Release of Metallic Allergens from Medical Implants. K. Abbas, C. Garcia Alonso, D.D. Gilliland, M. F. Stroosnijder, Joint Research Centre of The European Commission, Ispra (I).............................................................................................216 A New Ni-free Corrosion Resistant High-Strength Austenitic Stainless Steel For Medical Applications U. Brill, Krupp VDM GmbH Altena (D).................................................................................223 X Antimicrobial Polyurethanes for Catheters J.G. Bauer, M. Böswald, J.-P. Guggenbichler, T. Hentschel, R.M. Joyce-Wöhrmann, S. Lugauer, H. Münstedt, Friedrich-Alexander-University Erlangen-Nuremberg (D)..............230 Repassivation behavior of metallic implants in inorganic and physiological electrolytes F. Assi, H. Böhni, F. Contu, B. Elsener, ETH Hönggerberg, Zürich (CH)............................236 Influence of Experimental Test Conditions on the Ni Release of a Cu-Ni Alloy in Artificial Sweat R. Bianchi, A. Bianchini, C. Brugnoni, M. F. Stroosnijder, Joint Research Centre – European Commission, Ispra (I).............................................................................................................243 Development of a Bioreactor Based Test System to Investigate Plaque Induced Material Degradation K. Liefeith, R. Schade, Institut für Bioprozeß- und Analysenmeßtechnik e.V., Heiligenstadt (D)....................................................................................................................249 Author Index.........................................................................................................................257 Subject Index.........................................................................................................................259 Influence of Physiological Media on Cyclic Deformation Behaviour of the Implant Alloy TiAl6V4 Claudia Fleck, Thorsten Nebel, Dietmar Eifler, Department of Materials Science, University of Kaiserslautern, Germany 1 Introduction Due to their advantageous combination of biocompatibility and mechanical properties titanium alloys, e.g. TiAl6V4, are often used for orthopaedic and dental implants. Under physiological conditions, these implants are subjected to a complex interaction of mechanical variable amplitude and chemical-biological loading. For implant materials, the cyclic deformation behaviour and the resistance to crack formation under physiological loading conditions are of great importance. Despite the physiological and mechanical relevance, microstructural investigations of the cyclic deformation behaviour of TiAl6V4 under variable amplitude loading in the crack free fatigue state have scarcely been performed. Further, the influence of different physiological media has hardly been considered. 2 Materials and Methods Tests have been performed on cylindrical specimens made from cold drawn bars of the (α+β)- alloy TiAl6V4 with a very fine equiaxed microstructure meeting the requirements of DIN ISO 5832 (Fig. 1). Rotating bending specimens were made from bars with a diameter of 8 mm, axial fatigue specimens from bars with a diameter of 12 mm. The chemical composition and quasistatic properties slightly differ for the two charges (Table 1, 2). The alloy shows a very high quasistatic strength and ductility. Due to the production process the bars have a <100>- texture. Rotating bending tests at frequencies of 5 and 10 Hz and axial stress controlled load increase tests at a frequency of 5 Hz were performed in Ringer’s solution at 37 °C. Tests in laboratory air at room temperature served as reference. The cyclic deformation behaviour was characterized by the development of plastic strain amplitude and corrosion potential or specimen temperature, respectively, over number of cycles. Microstructural fatigue damage was examined by light and scanning electron microscopy for defined fatigue states and after specimen failure. MaterialsforMedicalEngineering.EditedbyH.StallforthandP.Revell Copyright2000Wiley-VCHVerlagGmbH,Weinheim.ISBN:3-527-30123-2

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