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Marine propellers and propulsion PDF

539 Pages·2012·40.675 MB·English
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Marine Propellers and Propulsion This page intentionally left blank Marine Propellers and Propulsion Third Edition J S Carlton FREng Professor of Marine Engineering, City University London President of the Institute of Marine Engineering, Science and Technology 2010/11 AMSTERDAMlBOSTONlHEIDELBERGlLONDONlNEWYORKlOXFORD PARISlSANDIEGOlSANFRANCISCOlSINGAPORElSYDNEYlTOKYO Butterworth-HeinemannisanimprintofElsevier Butterworth-HeinemannisanimprintofElsevier TheBoulevard,LangfordLane,Kidlington,OxfordOX51GBUK 225WymanStreet,Waltham,MA02451,USA Firstedition1994 Secondedition2007 Thirdedition2012 Copyright(cid:1)2012JohnCarlton.PublishedbyElsevierLtd.Allrightreserved. TherightofJohnCarltontobeidentifiedastheauthorofthisworkhasbeenassertedinaccordancewiththeCopyright,Designsand PatentsAct1988 Nopartofthispublicationmaybereproduced,storedinaretrievalsystemortransmittedinanyformorbyanymeanselectronic, mechanical,photocopying,recordingorotherwisewithoutthepriorwrittenpermissionofthepublisher PermissionsmaybesoughtdirectlyfromElsevier’sScience&TechnologyRightsDepartmentinOxford,UK:phone(+44)(0)1865 843830;fax(+44)(0)1865853333;email:permissions@elsevier.com.Alternativelyyoucansubmityourrequestonlinebyvisitingthe Elsevierwebsiteathttp://elsevier.com/locate/permissions,andselectingObtainingpermissiontouseElseviermaterial Notice Noresponsibilityisassumedbythepublisherforanyinjuryand/ordamagetopersonsorpropertyasamatterofproductsliability, negligenceorotherwise,orfromanyuseoroperationofanymethods,products,instructionsorideascontainedinthematerial herein.Becauseofrapidadvancesinthemedicalsciences,inparticular,independentverificationofdiagnosesanddrugdosagesshould bemade BritishLibraryCataloguing-in-PublicationData AcataloguerecordforthisbookisavailablefromtheBritishLibrary LibraryofCongressCataloging-in-PublicationData AcatalogrecordforthisbookisavailablefromtheLibraryofCongress ISBN:978-0-08-097123-0 ForinformationonallButterworth-Heinemannpublications visitourwebsiteathttp://books.elsevier.com PrintedandboundinGreatBritain 1314151617 10987654321 To Janeand Caroline This page intentionally left blank Contents PrefacetotheThirdEdition xi 4. The Propeller Environment 47 PrefacetotheSecondEdition xiii 4.1. DensityofWater 47 PrefacetotheFirstEdition xv 4.2. Salinity 48 GeneralNomenclature xvii 4.3. WaterTemperature 49 4.4. Viscosity 49 4.5. VaporPressure 50 4.6. DissolvedGasesinSeaWater 50 1. The Early Development of the 4.7. SurfaceTension 51 Screw Propeller 1 4.8. Weather 51 ReferencesandFurtherReading 9 4.9. SiltandMarineOrganisms 55 ReferencesandFurtherReading 56 2. Propulsion Systems 11 2.1. FixedPitchPropellers 11 5. The Ship Wake Field 57 2.2. DuctedPropellers 13 5.1. GeneralWakeFieldCharacteristics 57 2.3. PoddedandAzimuthingPropulsors 16 5.2. WakeFieldDefinition 59 2.4. Contra-RotatingPropellers 16 5.3. TheNominalWakeField 61 2.5. OverlappingPropellers 17 5.4. EstimationofWakeFieldParameters 62 2.6. TandemPropellers 18 5.5. EffectiveWakeField 65 2.7. ControllablePitchPropellers 19 5.6. WakeFieldScaling 67 2.8. SurfacePiercingPropellers 21 5.7. WakeQualityAssessment 70 2.9. WaterjetPropulsion 21 5.8. WakeFieldMeasurement 72 2.10. CycloidalPropellers 22 ReferencesandFurtherReading 77 2.11. PaddleWheels 23 2.12. MagnetohydrodynamicPropulsion 24 6. Propeller Performance 2.13. Whale-TailPropulsion 27 Characteristics 79 ReferencesandFurtherReading 27 6.1. GeneralOpenWaterCharacteristics 79 3. Propeller Geometry 6.2. TheEffectofCavitationonOpenWater 29 Characteristics 85 3.1. FramesofReference 29 6.3. PropellerScaleEffects 87 3.2. PropellerReferenceLines 30 6.4. SpecificPropellerOpenWater 3.3. Pitch 31 Characteristics 89 3.4. RakeandSkew 33 6.5. StandardSeriesData 93 3.5. PropellerOutlinesandArea 35 6.6. Multi-QuadrantSeriesData 112 3.6. PropellerDrawingMethods 38 6.7. SlipstreamContractionandFlow 3.7. SectionGeometryandDefinition 38 VelocitiesintheWake 119 3.8. BladeThicknessDistributionand 6.8. Behind-HullPropellerCharacteristics 133 ThicknessFraction 42 6.9. PropellerVentilation 134 3.9. BladeInterferenceLimitsfor ReferencesandFurtherReading 136 ControllablePitchPropellers 43 3.10. ControllablePitchPropellerOff-Design 7. Theoretical Methods e Basic SectionGeometry 43 Concepts 3.11. MiscellaneousConventionalPropeller 137 GeometryTerminology 46 7.1. BasicAerofoilSectionCharacteristics 139 ReferencesandFurtherReading 46 7.2. VortexFilamentsandSheets 141 vii viii Contents 7.3. FieldPointVelocities 142 10.4. NoisePredictionandControl 262 7.4. TheKuttaCondition 144 10.5. TransversePropulsionUnitNoise 263 7.5. TheStartingVortex 145 10.6. MeasurementofRadiatedNoise 263 7.6. ThinAerofoilTheory 146 10.7. NoiseinRelationtoMarineMammals 264 7.7. PressureDistributionCalculations 149 ReferencesandFurtherReading 268 7.8. BoundaryLayerGrowthOver anAerofoil 154 11. Propeller, Ship and Rudder 7.9. TheFiniteWing 158 Interaction 271 7.10. ModelsofPropellerAction 160 11.1. BearingForcesandMoments 271 7.11. SourceandVortexPanelMethods 163 11.2. HydrodynamicInteraction 288 7.12. Euler,LagrangianandNaviereStokes 11.3. PropellereRudderInteraction 293 Methods 164 ReferencesandFurtherReading 297 ReferencesandFurtherReading 166 12. Ship Resistance and Propulsion 299 8. Theoretical and Analytical Methods 12.1. Froude’sAnalysisProcedure 300 Relating to Propeller Action 169 12.2. ComponentsofCalmWaterResistance 301 8.1. MomentumTheoryeRankine(1865); 12.3. MethodsofResistanceEvaluation 311 R.E.Froude(1887) 169 12.4. PropulsiveCoefficients 323 8.2. BladeElementTheorye 12.5. TheInfluenceofRoughWater 325 W.Froude(1878) 171 12.6. RestrictedWaterEffects 327 8.3. PropellerTheoreticalDevelopment 12.7. High-SpeedHullformResistance 328 (1900e1930) 172 12.8. AirResistance 330 8.4. Burrill’sAnalysisProcedure(1944) 174 ReferencesandFurtherReading 330 8.5. LerbsAnalysisMethod(1952) 180 8.6. EckhardtandMorgan’sDesign 13. Thrust Augmentation Devices 333 Method(1955) 183 13.1. DevicesBeforethePropeller 334 8.7. LiftingSurfaceCorrection 13.2. DevicesatthePropeller 337 FactorseMorganetal. 188 13.3. DevicesBehindthePropeller 341 8.8. LiftingSurfaceModels 193 13.4. CombinationsofSystems 342 8.9. LiftingLineeLiftingSurfaceHybrid ReferencesandFurtherReading 342 Models 194 8.10. VortexLatticeMethods 194 14. Transverse Thrusters 343 8.11. BoundaryElementMethods 198 8.12. MethodsforSpecialistPropulsors 200 14.1. TransverseThrusters 343 8.13. ComputationalFluidDynamicsAnalysis 202 14.2. SteerableInternalDuctThrusters 350 ReferencesandFurtherReading 204 ReferencesandFurtherReading 352 15. Azimuthing and Podded 9. Cavitation 209 Propulsors 9.1. TheBasicPhysicsofCavitation 210 353 9.2. TypesofCavitationExperienced 15.1. AzimuthingThrusters 353 byPropellers 214 15.2. PoddedPropulsors 356 9.3. CavitationConsiderationsinDesign 221 ReferencesandFurtherReading 362 9.4. CavitationInception 229 16. Waterjet Propulsion 9.5. Cavitation-InducedDamage 234 363 9.6. CavitationTestingofPropellers 239 16.1. BasicPrincipleofWaterjetPropulsion 364 9.7. AnalysisofMeasuredPressureData 16.2. ImpellerTypes 366 fromaCavitatingPropeller 243 16.3. ManeuveringAspectsofWaterjets 367 9.8. TheCFDPredictionofCavitation 245 16.4. WaterjetComponentDesign 367 ReferencesandFurtherReading 248 ReferencesandFurtherReading 371 10. Propeller Noise 17. Full-Scale Trials 251 373 10.1. PhysicsofUnderwaterSound 251 17.1. PowerAbsorptionMeasurements 10.2. NatureofPropellerNoise 255 andTrials 373 10.3. NoiseScalingRelationships 261 17.2. BollardPullTrials 379 Contents ix 17.3. Propeller-InducedHullSurface 22.3. TheEnergyEfficiencyDesignIndex 433 PressureMeasurements 381 22.4. TheChoiceofPropellerType 435 17.4. CavitationObservations 382 22.5. ThePropellerDesignBasis 438 ReferencesandFurtherReading 383 22.6. TheUseofStandardSeriesData inDesign 442 18. Propeller Materials 385 22.7. DesignConsiderations 445 18.1. GeneralPropertiesofPropeller 22.8. TheDesignProcess 452 Materials 385 ReferencesandFurtherReading 458 18.2. SpecificPropertiesofPropeller Materials 388 23. Operational Problems 459 18.3. MechanicalProperties 393 23.1. PerformanceRelatedProblems 459 18.4. TestProcedures 394 23.2. PropellerIntegrityRelatedProblems 465 ReferencesandFurtherReading 396 23.3. ImpactorGrounding 467 ReferencesandFurtherReading 467 19. Propeller Blade Strength 397 19.1. CantileverBeamMethod 397 24. Service Performance and Analysis 469 19.2. NumericalBladeStress 24.1. EffectsofWeather 469 ComputationalMethods 402 24.2. HullRoughnessandFouling 469 19.3. DetailedStrengthDesign 24.3. HullDragReduction 478 Considerations 405 24.4. PropellerRoughnessandFouling 478 19.4. PropellerBackingStresses 408 24.5. GeneralizedEquationsforthe 19.5. BladeRootFilletDesign 408 Roughness-InducedPowerPenalties 19.6. ResidualBladeStresses 409 inShipOperation 482 19.7. AllowableDesignStresses 410 24.6. MonitoringofShipPerformance 485 19.8. Full-ScaleBladeStrain ReferencesandFurtherReading 492 Measurement 413 ReferencesandFurtherReading 414 25. Propeller Tolerances and Inspection 495 20. Propeller Manufacture 415 25.1. PropellerTolerances 495 20.1. TraditionalManufacturingMethod 415 25.2. PropellerInspection 495 20.2. ChangestotheTraditionalTechnique ReferencesandFurtherReading 500 ofManufacture 419 ReferencesandFurtherReading 420 26. Propeller Maintenance and Repair 501 21. Propeller Blade Vibration 26.1. CausesofPropellerDamage 501 421 26.2. PropellerRepair 503 21.1. Flat-PlateBladeVibrationinAir 421 26.3. WeldingandtheExtentofWeld 21.2. VibrationofPropellerBladesinAir 422 Repairs 505 21.3. TheEffectofImmersioninWater 422 26.4. StressRelief 507 21.4. SimpleEstimationMethods 425 ReferencesandFurtherReading 508 21.5. FiniteElementAnalysis 426 21.6. PropellerBladeDamping 427 Bibliography 509 21.7. PropellerSinging 428 Index 511 ReferencesandFurtherReading 429 22. Propeller Design 431 22.1. TheDesignandAnalysisLoop 431 22.2. DesignConstraints 433

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