Marine Painting Manual

333 Pages·1989·16.334 MB·English

by  A. M. Berendsen (auth.)

Marine
Painting
Manual
Marine
Painting
Manual
A. M. Berendsen
TNO Paint Research Institute
Delft, The Netherlands
Netherlands Organization for
Applied Scientific Research, Delft
National Foundation for the
Co-ordination of Maritime Research,
Rotterdam
Springer-Science+Business Media, B.V.
British Library Cataloguing in Publication Data is available
Library of Congress Cataloging-in-Publication Data
Berendsen. A. M.
Marine painting manual/A. M. Berendsen
p. em.
On t.p.: Netherlands Organization for Applied Scientific Research.
Delft: National Foundation for the Co-ordination of Maritime
Research. Rotterdam.
Rev. ed. of: Ship painting manual. 1976.
ISBN 978-90-481-8244-2 ISBN 978-94-017-2186-8 (eBook)
DOI 10.1007/978-94-017-2186-8
1. Ships-Painting-Handbooks. manuals. etc. I. Berendsen. A. M.
Ship painting manual. II. Nederlandse Centrale Organisatie voor
Toegepast-Natuurwetenschappelijk Onderzoek. Ill. Stichting
Coordinatie Maritiem Onderzoek. IV. Title.
VM961.B46 1989
623.8'48-dc20
LCCCN 89-23458
ISBN 978-90-481-8244-2
© Springer Science+Business Media Dordrecht 1989
Originally published by Kluwer Academic Publishers in 1989
Softcover reprint of the hardcover 1st edition 1989
This publication is protected by international copyright law. All rights reserved.
No part of this publication may be reproduced. stored in a retrieval system. or
transmitted in any form or by any means. electronic. mechanical. photocopying.
recording or otherwise. without the prior permission of the publishers.
PREFACE
It is a pleasure to introduce to the reader this new Marine Painting Manual. The
previous edition, entitled Ship Painting Manual, was published in 1975. Since then a
number of new technological developments have taken place. Also, standards with
regard to safety, health and the environment have become more severe.
These changes called for a thoroughly revised and updated Marine Painting Manual.
I believe that the editor should be congratulated on having completed this task in such a
commendable way.
I hope that this new volume will find as enthusiastic a response among those concerned
with maritime affairs as its predecessor did some fifteen years ago.
Dr. Jan Raat
Director
Netherlands Foundation for the
Co-ordination of Maritime Research
INTRODUCTION
The "Marine Painting Manual" sets out to provide clear guidelines for the effective
protection of marine structures, ocean-going vessels and offshore platforms. Painting is
a high cost procedure and is a crucial factor in determining the life and subsequent
maintenance of steel structures in the marine environment.
The book is a follow-up to the "Ship Painting Manual" published in 1975. It has been
completely revised, partly rewritten and an additional chapter on offshore structures
included. The present volume contains detailed and up-to-date information on all
aspects of the preparation and painting for the protection of marine structures.
The following chapters are included:
1. The protection of different parts of ships under construction.
2. The protection of different parts of offshore structures under construction.
3. Surface preparation.
4. Paints and paint systems.
5. Prefabrication (shop) primers.
6. Storage and application of paints.
7. Maintenance of paint systems.
8. Paint contracts and specifications.
9. Quality assurance, quality control, testing and inspection.
10. Cathodic protection.
11. Health, safety and the environment.
The "Marine Painting Manual" was commissioned by the Netherlands National
Foundation for the Co-ordination of Maritime Research (CMO)" and has been compiled
by the TNO Paint Research Institute"". The editor, In g. A.M. Berendsen, was assisted
..
Stichting Coordinatie Maritiem Onderzoek (CMO).
** The TNO Paint Research Institute forms pan of the TNO Centre of Polymeric Materials.
by an advisory panel of representatives of ship yards, ship owners, paint manufacturers
and painting contractors. The chairman was Drs. F.H. de Ia Court, Head of the Paint
Research Institute. Chapter 11 has been drafted by another member of the Institute,
Dr. T. Doorgeest.
The members of the advisory panel were, in alphabetical order:
Ir. J.U. Brolsma Stichting Coordinatie Maritiem Onderzoek (CMO)
Ir. T.T. Dekker Sigma Coatings B.V.
Ir. T. Flameling · Stichting Coordinatie Maritiem Onderzoek (CMO)
Dipl. Chern. H.F.M. Frohn Directie Materieel Koninklijke Marine
(Royal Netherlands Navy)
Ing. R.J.M.Horsten D. van de Wetering B.V.
Ir. G. Langelaar Smit Vlootbeheer B.V.
Ir. H.W. Rijksen B.V. Rotterdamsch Zandstraal en Schildersbedrijf
Mr. P. Rol Nederlandse Aardolie Maatschappij (NAM)
Mr. W.J. Ruts Nedlloyd Rederijdiensten B.V.
Ing. P.A. Spuybroek Rijndelta Coating Technieken B.V.
Mr. H.J. Waal AKZO Coatings B.V.
Mr. G.B. Zijp Dock and Shipbuilding Company Wilton-Fijenoord
B.V.
Acknowledgements
The author wishes to thank the members of the Advisory Panel for their help and
assistance. He is also indebted to many others, too numerous to mention by name, who
were consulted on specific items during the drafting of the manual.
He also wishes to thank Dr. D.R. Houghton for his advice on the English text and for
his useful comments.
COLOUR PLATES
Plate 1. Section building.
Plate 2. Transport of a ship's section to the slipway.
Plate 3. Hydro-blasting of a ship's hull.
Plate 4. Mobile machine for dust-free blast-cleaning of ship hulls.
Plate 5. Severe osmotic blister formation in a water ballast tank resulting
from a porous tank coating system on top of a prefabrication
primer containing water-soluble material.
Plate 6. Failing water ballast tank coating system resulting from tar
exudation.
Plate 7. Pitting corrosion on the bottom of a cargo tank. promoted by the
use of un-insulated heating coils.
Plate 8. Corn grains sticking to an overly theromoplastic coating system in
a cargo hold.
Plate 9. New building of a small offshore jacket and helideck.
Plate 10. Cathodic protection of a jacket by large sacrificial anodes.
Plate 11. Tidal splash zone protection.
Plate 12. Preparation for expensive offshore maintenance.
Front cover photograph: Dock and Shipbuilding Company Wilton-Fijenoord.
Schiedam. The Netherlands.
CONTENTS
page
CHAPTER I: THE PROTECTION OF DIFFERENT PARTS OF
SHIPS UNDER CONSTRUCTION
1.1. Introduction 1
1.2. Protective methods 1
1.2.1. PAINTING IN SECTION BUILDING (BLOCK PAINTING) 5
1.2.1.1 Operations in the coating hall 5
1.2.1.2 Operations on the slipway and during final construction (fitting-out) 5
1.2.1.3 Summary ofp ainting in section building 6
1.2.2. BUILDING IN THE SHOP-COAT 6
1.2.2.1 Operations in the section hall 6
1.2.2.2 Operations on the slipway and during final construction 6
1.2.2.3 Summary of building in the shop-coat 8
1.3. Paint systems for the separate parts of a ship in new construction 8
1.3.1. UNDERWATER PARTS 8
1.3.1.1 Requirements 8
1.3.1.2 Suitable paint systems 9
1.3.1.3 Procedures 10
1.3.2. THE BOOTTOP ZONE 10
1.3.2.1 Requirements 10
1.3.2.2 Suitable paint systems 11
1.3.3. TOPSIDES AND EXTERIOR PARTS ON DECK (SUPERSTRUCTURES) 11
1.3.3.1 Requirements 11
1.3.3.2 Suitable paint systems 12
1.3.4. MAIN DECKS AND GANGWAYS 13
1.3.4.1 Requirements 13
1.3.4.2 Suitable paint systems 13
1.3.4.3 Procedures 14
1.3.5. DRY- CARGO HOLDS 15
1.3.5.1 Requirements 15
1.3.5.2 Suitable paint systems 16
1.3.6. TANKS 16
1.3.6.1 Introduction 16
1.3.6.2 Procedures 17
1.3.6.3 Requirements 21
1.3.6.4 Suitable paint systems 22
a. Water ballast tanks 22
b. Fuel tanks 23
c. Lubricating oil tanks 23
d. Drinking (potable) water tanks 24
e. Water tanks other than ballast water or drinking water tanks 24
f. Cargo tanks 25
1.3.7. ENGINEROOMS 27
1.3.7.1 Requirements 27
1.3.7.2 Suitable paint systems 27
1.3.8. 'WET' ACCOMMODATION AND SERVICE SPACES 28
1.3.8.1 Requirements 28
1.3.8.2 Suitable paint systems 28
1.3.9. DRY ACCOMMODATION SPACES 28
1.3.9.1 Introduction 28
1.3.9.2 Requirements 29
1.3.9.3 Suitable paint systems 29
APPENDIX l.A. SUMMARY OF THE PROTECTION OF THE SEPARATE 30
PARTS OF A SHIP UNDER CONSTRUCTION
APPENDIX l.B. HULLROUGHNESS 36
APPENDIX l.C. PART OF A RESISTANCE (COMMODITY) LIST 39
CHAPTER II: THE PROTECTION OF DIFFERENT PARTS OF
OFFSHORE STRUCTURES UNDER CONSTRUC
TION
2.1. Introduction 50