MIMB3 title pages final 2/16/10 2:22 PM Page i M A N U A L O F Industrial Microbiology and Biotechnology THIRD EDITION This page intentionally left blank MIMB3 title pages final 2/16/10 2:22 PM Page iii M A N U A L O F Industrial Microbiology and Biotechnology T H I R D E D I T I O N EDITORS IN CHIEF Richard H. Baltz CognoGen Biotechnology Consulting, Indianapolis, Indiana Julian E. Davies University of British Columbia, Vancouver, British Columbia, Canada Arnold L. Demain Charles A. Dana Research Institute (R.I.S.E.), Drew University, Madison, New Jersey E D I T O R S Alan T. Bull Prakash Masurekar School of Biosciences, University of Kent, Canterbury, Department of Plant Biology & Plant Pathology, Kent, United Kingdom School of Environmental and Biological Sciences, Rutgers University, New Brunswick, New Jersey Beth Junker Bioprocess Research and Development, Merck Research Christopher D. Reeves Laboratories, Rahway, New Jersey Amyris Biotechnologies, Emeryville, California Leonard Katz SynBERC - Synthetic Biology Engineering Research Huimin Zhao Center, University of California-Berkeley, Departments of Chemical and Biomolecular Engineering, Emeryville, California Chemistry, and Bioengineering, Institute for Genomic Lee R. Lynd Biology, Center for Biophysics and Computational Thayer School of Engineering, Dartmouth College, Biology, University of Illinois at Urbana-Champaign, Hanover, New Hampshire Urbana, Illinois Washington, DC Copyright © 2010 ASM Press American Society for Microbiology 1752 N Street, N.W. Washington, DC 20036-2904 Library of Congress Cataloging-in-Publication Data Manual of industrial microbiology and biotechnology / editors in chief, Richard H. Baltz, Julian E. Davies, and Arnold L. Demain ; editors, Alan T. Bull ... [et al.]. -- 3rd ed. p. ; cm. Includes bibliographical references and index. ISBN 978-1-55581-512-7 (alk. paper) 1. Industrial microbiology--Handbooks, manuals, etc. 2. Industrial microbiology--Handbooks, manuals, etc. 3. Biotechnology--Handbooks, manuals, etc. I. Baltz, Richard H. II. Davies, Julian E. III. Demain, A. L. (Arnold L.), 1927- IV. American Society for Microbiology. [DNLM: 1. Biotechnology. 2. Industrial Microbiology. QW 75 M294 2010] QR53.M33 2010 660.6'2--dc22 2010001077 ISBN 978-1-55581-512-7 All Rights Reserved Printed in the United States of America 10 9 8 7 6 5 4 3 2 1 Address editorial correspondence to: ASM Press, 1752 N St., N.W., Washington, DC 20036-2904, U.S.A. Send orders to: ASM Press, P.O. Box 605, Herndon, VA 20172, U.S.A. Phone: 800-546-2416; 703-661-1593 Fax: 703-661-1501 Email: [email protected] Online: estore.asm.org Contents Contributors / xi 6. Metabolomics for the Discoery of Noel Editors / ix Compounds / 73 Preface / xvii JENS C. FRISVAD 7. Methods To Access Silent Biosynthetic SECTION I Pathways / 78 ISOLATION AND SCREENING FOR ROBERT H. CICHEWICz, JON C. HENRIKSON, SECONDARY METABOLITES AND XIAORU WANG, AND KATIE M. BRANSCUM ENZYMES / 1 VOLUME EDITOR: J. E. DAVIES SECTION II SECTION EDITOR: A. T. BULL FERMENTATION AND CELL CULTURE / 97 Isolation VOLUME EDITOR: A. L. DEMAIN 1. New Approaches to Microbial SECTION EDITOR: P. MASUREKAR Isolation / 3 8. Miniaturization of Fermentations / 99 SLAVA S. EPSTEIN, KIM LEWIS, DOMINICA NICHOLS, WOUTER A. DUETz, MATTHEW CHASE, AND EKATERINA GAVRISH AND GERALD BILLS 2. Selectie Isolation of Actinobacteria / 13 9. Solid-Phase Fermentation: Aerobic and MICHAEL GOODFELLOW Anaerobic / 117 RAMUNAS BIGELIS Identity / Dereplication 3. Taxonomic Characterization of 10. Bacterial Cultiation for Production of Prokaryotic Microorganisms / 28 Proteins and Other Biological Products / 132 GIOVANNA E. FELIS, SANDRA TORRIANI, JOSEPH SHILOACH AND URSULA RINAS JOHAN E. T. VAN HyLCKAMA VLIEG, AND AHARON OREN 11. Heterologous Protein Expression in Yeasts Screening and Filamentous Fungi / 145 4. Enzymes from Extreme Enironments / 43 NINGyAN zHANG AND zHIQIANG AN DON A. COWAN, BRONWyN M. KIRBy, TRACy L. MEIRING, MANUEL FERRER, 12. Mammalian Cell Culture for MARIA-EUGENIA GUAzzARONI, Biopharmaceutical Production / 157 OLGA V. GOLySHINA, AND PETER N. GOLySHIN JINyOU zHANG 5. Cell-Based Screening Methods for 13. Manufacture of Mammalian Cell Anti-Infectie Compounds / 62 Biopharmaceuticals / 179 STEFANO DONADIO AND MARGHERITA SOSIO JINyOU zHANG ■ i CONTENTS 14. Plant Cell Culture / 196 SECTION IV NANCy L. PAIVA GENETIC ENGINEERING OF SECONDARY METABOLITE SYNTHESIS / 345 15. Insect Cell Culture / 212 VOLUME EDITOR: R. H. BALTZ SPIROS N. AGATHOS SECTION EDITOR: L. KATZ SECTION III 24. Glycosylation of Secondary Metabolites GENETICS, STRAIN IMPROVEMENT, AND To Produce Noel Compounds / 347 RECOMBINANT PROTEINS / 223 ANDREAS BECHTHOLD AND KATHARINA PROBST VOLUME EDITOR: R. H. BALTZ SECTION EDITOR: C. D. REEVES 25. Metabolic Engineering of Escherichia coli for the Production of a 16. Genetic Engineering of Precursor to Artemisinin, an Antimalarial Corynebacteria / 225 Drug / 364 MASATO IKEDA AND SEIKI TAKENO CHRISTOPHER J. PETzOLD AND JAy D. KEASLING 17. Genetic Manipulation of 26. Heterologous Production of Clostridium / 238 Polyketides in Streptomyces coelicolor and MARITE BRADSHAW AND ERIC A. JOHNSON Escherichia coli / 380 JAMES T. KEALEy 18. Genetic Manipulation of Myxobacteria / 262 27. Genetic Engineering of Acidic WESLEy P. BLACK, BRyAN JULIEN, Lipopeptide Antibiotics / 391 EDUARDO RODRIGUEz, AND zHAOMIN yANG RICHARD H. BALTz, KIEN T. NGUyEN, AND DyLAN C. ALEXANDER 19. Strain Improement of Escherichia coli To Enhance Recombinant Protein Production / 273 28. Genetic Engineering To Regulate MICHAEL E. PyNE, KARAN S. SUKHIJA, Production of Secondary Metabolites in AND C. PERRy CHOU Streptomyces / 411 SUSAN E. JENSEN 20. Genetic Engineering Tools for Saccharomyces cerevisiae / 287 29. Genetic Engineering of Myxobacterial VERENA SIEWERS, UFFE H. MORTENSEN, Natural Product Biosynthetic Genes / 426 AND JENS NIELSEN BRyAN JULIEN AND EDUARDO RODRIGUEz 21. Protein Expression in Nonconentional SECTION V Yeasts / 302 INDUSTRIAL ENZYMES, BIOCATALYSIS, AND THOMAS W. JEFFRIES AND JAMES M. CREGG ENZYME EVOLUTION / 439 22. Genetics, Genetic Manipulation, and VOLUME EDITOR: J. E. DAVIES Approaches to Strain Improement of SECTION EDITOR: H. ZHAO Filamentous Fungi / 318 30. Tools for Enzyme Discoery / 441 VERA MEyER, ARTHUR F. J. RAM, AND PETER J. PUNT yASUHISA ASANO 23. Genetic Manipulations of Mammalian 31. Enzyme Engineering: Combining Cells for Protein Expression / 330 Computational Approaches with Directed ANNE KANTARDJIEFF, WEI-SHOU HU, GARGI SETH, Eolution / 453 AND R. SCOTT McIVOR LOUIS A. CLARK 32. Enzyme Engineering by Directed Eolution / 466 MANFRED T. REETz ■ CONTENTS ii 33. Industrial Applications of Enzymes as 43. Bioethanol Production from Catalysts / 480 Lignocellulosics: Some Process Considerations NIKHIL U. NAIR, WENG LIN TANG, and Procedures / 621 DAWN T. ERIKSEN, AND HUIMIN zHAO CHARLES A. ABBAS, WU LI BAO, KyLE E. BEERy, PAMELA CORRINGTON, CONSUELO CRUz, LUCAS 34. Biomass-Conerting Enzymes and LOVELESS, MARTIN SPARKS, AND KELLI TREI Their Bioenergy Applications / 495 44. Surface Microbiology of Cellulolytic FENG XU Bacteria / 634 ALEXANDRU DUMITRACHE, GIDEON M. WOLFAARDT, 35. The Use of Enzymes for Non-Aqueous AND LEE R. LyND Organic Transformations / 509 ELTON P. HUDSON, MICHAEL J. LISzKA, AND 45. Physiological and Methodological Aspects DOUGLAS S. CLARK of Cellulolytic Microbial Cultures / 644 NICOLAI S. PANIKOV AND LEE R. LyND 36. Enzyme Promiscuity and Eolution of New Protein Functions / 524 SECTION VII BERT VAN LOO AND FLORIAN HOLLFELDER BIOLOGICAL ENGINEERING AND SCALE-UP 37. Enzyme Production in Escherichia OF INDUSTRIAL PROCESSES / 657 coli / 539 VOLUME EDITOR: A. L. DEMAIN DANIEL J. SAyUT, PAVAN K. R. KAMBAM, SECTION EDITOR: B. JUNKER WILLIAM G. HERRICK, AND LIANHONG SUN 46. Raw Materials Selection and Medium Deelopment for Industrial Fermentation 38. Bioprocess Deelopment / 549 Processes / 659 LUTz HILTERHAUS AND ANDREAS LIESE SAMUN K. DAHOD, RANDOLPH GREASHAM, AND MAX KENNEDy SECTION VI MICROBIAL FUELS (BIOFUELS) AND FINE 47. Scale-Up of Microbial Fermentation CHEMICALS / 563 Process / 669 VOLUME EDITOR: A. L. DEMAIN XIAOMING yANG SECTION EDITOR: L. R. LYND 48. Cell Culture Bioreactors: Controls, 39. Accessing Microbial Communities for Measurements, and Scale-Down Model / 676 WAN-SEOP KIM Solutions to Biofuels Production / 565 CARL B. ABULENCIA, STEVEN M. WELLS, 49. Continuous Culture / 685 KEVIN A. GRAy, MARTIN KELLER, AND AN-PING zENG AND JIBIN SUN JOEL A. KREPS 50. Adances in Sensor and Sampling 40. Micro-Algal Culture as a Feedstock for Technologies in Fermentation and Mammalian Bioenergy, Chemicals, and Nutrition / 577 Cell Culture / 700 SUSAN T. L. HARRISON, MELINDA J. GRIFFITHS, ADEyMA y. ARROyO NICHOLAS LANGLEy, CARyN VENGADAJELLUM, AND ROBERT P. VAN HILLE 51. Bioreactor Automation / 719 DAVID HOPKINS, MELISSA ST. AMAND, 41. Metabolic Engineering Strategies for AND JACK PRIOR Production of Commodity and Fine Chemicals: Escherichia coli as a Platform Organism / 591 52. Purification and Characterization of PATRICK C. CIRINO Proteins / 731 ULRICH STRyCH AND RICHARD C. WILLSON 42. Improing Microbial Robustness Using Systems Biology / 605 Author Index / 743 JONATHAN R. MIELENz AND DAVID A. HOGSETT Subject Index / 745 This page intentionally left blank Editors in Chief Richard H. Baltz Arnold L. Demain CognoGen Biotechnology Consulting, Indianapolis, Charles A. Dana Research Institute (R.I.S.E.), IN 46220 Drew University, Madison, NJ 07940 Julian E. Daies University of British Columbia, Vancouver, British Columbia, V6R 1z3 Canada Editors Alan T. Bull Prakash Masurekar School of Biosciences, University of Kent, Canterbury, Department of Plant Biology & Plant Pathology, Kent CT2 7NJ, United Kingdom School of Environmental and Biological Sciences, Rutgers University, New Brunswick, NJ 08901-8520 Beth Junker Bioprocess Research and Development, Christopher D. Reees Merck Research Laboratories, Rahway, NJ 07065 Amyris Biotechnologies, Emeryville, CA 94608 Leonard Katz Huimin Zhao SynBERC - Synthetic Biology Engineering Research Center, Departments of Chemical and Biomolecular Engineering, University of California-Berkeley, Emeryville, CA 94608 Chemistry, and Bioengineering, Institute for Genomic Biology, Center for Biophysics and Computational Lee R. Lynd Biology, University of Illinois at Urbana-Champaign, Thayer School of Engineering, Dartmouth College, Urbana, IL 61801 Hanover, NH 03755 ix