IT Management / Lean Methods & Implementation W illia Howard Williams • Rebecca Duray m s • D u r Making IT Lean a y Applying Lean Practices to the Work of IT Making IT Lean: Applying Lean Practices to the Work of IT presents Lean concepts and techniques for improving processes and eliminating waste in IT operations and IT Service Management in a manner that is easy to understand. The authors provide a context for discussing several areas of application within this M domain, allowing you to quickly gain insight into IT processes and Lean principles. a k The text reviews IT Service Management, with reference to the IT Infrastructure i Library (ITIL®) as a framework for best practices—explaining how to use it to n g accommodate Lean processes and operations. Filled with straight-forward I examples, it provides enough modeling tools so you can start your Lean journey T right away. Examining the work of IT from an IT practitioner perspective, the book L e includes coverage of: a n • The OM Perspective—considers the work of IT from an Operations Management A Applying Lean Practices (OM) perspective, showing how many of the concepts that have been successfully p p applied within manufacturing can be applied to IT l y • The Lean Improvement Model—explains Lean concepts and practices and details in to the Work of IT g the authors’ Lean improvement model L • Lean Problem-Solving (Identifying and Understanding Problems)—considers e a operational work in IT and explains how to apply Lean practices related to n problem identification and root cause analysis P r • Lean Problem-Solving (Identifying and Managing Solutions)—describes how to a c use good problem identification as the basis for identifying the right solutions t i • Lean IT Service Management—examines IT work from an IT Service c e Management perspective, using the ITIL® framework as a guide s • Implementing and Sustaining Lean IT Improvements—explains how to to implement and sustain Lean IT improvements t h e Throughout the book, the authors use a simple model for Lean Improvement as the W framework for communicating practical guidance on identifying and understanding o r problems, as well as identifying, implementing, managing, and improving solutions. k Emphasizing alignment with core Lean concepts, such as A3 Thinking and Plan–Do– o f Check–Act, it introduces concepts in a manner that allows you to take away small I T bits at a time and immediately apply them in your IT operations. Exploring the notion that any IT organization can benefit from the application of Lean, the text supplies you with virtually limitless opportunities for improvement in your IT organization. K13533 A PRODUCTIV ITY PRESS BOOK www.productivitypress.com Applying Lean Practices to the Work of IT Howard Williams • Rebecca Duray Applying Lean Practices to the Work of IT Boca Raton London New York CRC Press is an imprint of the Taylor & Francis Group, an informa business Trademark Notice: Product or corporate names may be trademarks or registered trademarks, and are used only for identification and explanation without the intent to infringe. ITIL is a registered trademark of the Cabinet Office. CRC Press Taylor & Francis Group 6000 Broken Sound Parkway NW, Suite 300 Boca Raton, FL 33487-2742 © 2013 by Taylor & Francis Group, LLC CRC Press is an imprint of Taylor & Francis Group, an Informa business No claim to original U.S. Government works Version Date: 20121004 International Standard Book Number-13: 978-1-4398-7603-9 (eBook - PDF) This book contains information obtained from authentic and highly regarded sources. Reasonable efforts have been made to publish reliable data and information, but the author and publisher cannot assume responsibility for the validity of all materials or the consequences of their use. The authors and publishers have attempted to trace the copyright holders of all material repro- duced in this publication and apologize to copyright holders if permission to publish in this form has not been obtained. If any copyright material has not been acknowledged please write and let us know so we may rectify in any future reprint. Except as permitted under U.S. Copyright Law, no part of this book may be reprinted, reproduced, transmitted, or utilized in any form by any electronic, mechanical, or other means, now known or hereafter invented, including photocopying, microfilming, and recording, or in any information storage or retrieval system, without written permission from the publishers. For permission to photocopy or use material electronically from this work, please access www.copyright.com (http://www.copy- right.com/) or contact the Copyright Clearance Center, Inc. (CCC), 222 Rosewood Drive, Danvers, MA 01923, 978-750-8400. CCC is a not-for-profit organization that provides licenses and registration for a variety of users. For organizations that have been granted a photocopy license by the CCC, a separate system of payment has been arranged. Trademark Notice: Product or corporate names may be trademarks or registered trademarks, and are used only for identifica- tion and explanation without intent to infringe. Visit the Taylor & Francis Web site at http://www.taylorandfrancis.com and the CRC Press Web site at http://www.crcpress.com Contents Preface .............................................................................................. ix 1 Introduction .................................................................................1 Lean .............................................................................................................2 Lean Improvement Model ...........................................................................4 Narrative of the Book .................................................................................6 A Word about our References .............................................................9 References ...................................................................................................9 2 The Work of IT ..........................................................................11 The IT View of IT .....................................................................................11 IT Work as Process-Based Work ..............................................................13 People–Process–Technology .....................................................................14 IT as Service-Based Work .........................................................................17 Business–IT Alignment .............................................................................18 IT Operations ............................................................................................21 Lean IT ......................................................................................................22 Making IT Lean .........................................................................................24 Summary ...................................................................................................26 References .................................................................................................26 3 The OM Perspective ...................................................................27 Process Types ............................................................................................28 Process Types in IT Work .........................................................................31 Customer Contact Workflow Model .........................................................35 Workflow Concepts ...................................................................................38 Volume, Variety, and Variation ..........................................................38 Concepts of Flow ..............................................................................41 Waiting in Line ..................................................................................42 Capacity .............................................................................................44 v vi ◾ Contents Looking at the IT Factory .................................................................45 Process Analysis ........................................................................................45 Process Improvement ................................................................................51 Quality Improvement ................................................................................53 Summary ...................................................................................................55 References .................................................................................................55 4 The Lean Improvement Model ...................................................57 Lean Thinking ...........................................................................................59 Customer Value .................................................................................59 Value Stream Flow .............................................................................60 Elimination of Waste .........................................................................61 Continuous Improvement..................................................................63 Lean Learning ...........................................................................................63 A3 Thinking ......................................................................................64 Plan–Do–Check–Act ..........................................................................66 Lean Problem-Solving ...............................................................................71 Lean Tools .................................................................................................71 Lean Enablers ............................................................................................73 Summary ...................................................................................................74 Appendix: Examples of Waste in IT Work ..............................................74 References .................................................................................................77 5 Lean Problem-Solving: Identifying and Understanding Problems ....................................................................................79 Identifying Waste ......................................................................................79 Stumbling on Waste from Pain Points ......................................................81 Tool: Process Mapping ......................................................................83 Tool: Swim-Lane Diagram .................................................................85 Tool: RACI Chart ...............................................................................86 More on Process Mapping ................................................................87 Root Cause Analysis (RCA) ...............................................................90 Tool: Cause and Effect Diagram .......................................................91 Identifying Waste in Clearly Identified Workflows ..................................95 Tool: Value Stream Map ....................................................................97 Tool: 5 Whys ....................................................................................104 Tool: Pareto Chart............................................................................106 Clarifying Difficult-to-Identify Workflows ..............................................107 Tool: Go-and-See (Gemba) .............................................................109 Surfacing Waste and Exposing Problems ...............................................113 Contents ◾ vii Tool: Removal of Work-in-Progress (WIP) ......................................114 Tool: 5S ............................................................................................117 Sort ...........................................................................................118 Straighten .................................................................................118 Shine ........................................................................................118 Standardize ..............................................................................118 Sustain ......................................................................................119 Tool: Visual Management ................................................................120 Tool: A3 Reports ..............................................................................121 Summary .................................................................................................121 References ...............................................................................................122 6 Lean Problem-Solving: Identifying and Managing Solutions ..123 Starting with Root Causes .......................................................................123 Identifying Solutions ...............................................................................124 Tool: Brainstorming .........................................................................125 Planning, Implementing, and Improving Solutions ...............................128 Tool: PDCA ..............................................................................................129 Tool: Checklists ...............................................................................130 Tool: Mistake Proofing ....................................................................131 Creating Flow ..........................................................................................132 Tool: Pull (versus Push)...................................................................135 Tool: One-Piece Flow (versus Batch) ..............................................138 Tool: Rapid Changeover ..................................................................138 Tool: Work Cell Optimization .........................................................139 Automation of IT Operations .................................................................140 Improving Nonlinear Processes ..............................................................141 Continuous Improvement .......................................................................141 Kaizen ..............................................................................................142 Tool: Rapid Improvement Events ....................................................143 Summary .................................................................................................144 References ...............................................................................................144 7 Lean IT Service Management ...................................................147 IT Infrastructure Library (ITIL) ...............................................................147 Incident Management .............................................................................150 Problem Management .............................................................................154 Service Request Fulfillment ....................................................................155 Service Desk ............................................................................................157 External View of the Service Desk .................................................158 viii ◾ Contents Internal View of the Service Desk ..................................................160 Lean Service Desk ...........................................................................164 Applying Lean to Other ITSM Processes................................................166 Availability Management .................................................................166 Event Management ..........................................................................166 Change Management .......................................................................167 Implementing Lean ITSM ........................................................................168 Summary .................................................................................................171 References ...............................................................................................171 8 Implementing and Sustaining Lean IT Improvements ............173 Continuous Improvement .......................................................................174 Rapid Improvement Events .............................................................175 Lean Enablers ..........................................................................................178 Dealing with Obstacles ...................................................................182 Tool: 5 Questions ............................................................................186 Lean Culture ............................................................................................187 Metrics and Measurement .......................................................................188 Lean IT at Work ......................................................................................191 Lean IT in a Healthcare Company ..................................................191 Lean IT at a Health Insurance Company .......................................196 Lean IT in a Hospital ......................................................................200 Summary .................................................................................................205 References ...............................................................................................206 9 Looking at Lean IT ..................................................................207 Future Drivers of IT Work ......................................................................207 The Role of Lean .....................................................................................208 References ...............................................................................................210 Preface This book has its origins in an independent study course taken by one of the authors (Howard), at that time a student in the MBA program at University of Colorado at Colorado Springs (UCCS), under the direction of the second author (Rebecca), who is a professor of Operations Management at UCCS. The focus of the independent study, Applications of Lean to IT (Information Technology), was an outgrowth of a more general class on Lean taken by Howard and taught by Rebecca in the previous semester. We thought the topic would be well-covered in the literature, so our inten- tion was to read what was written, summarize the content, and use the findings for our respective purposes. For Howard, this meant applying Lean practices within IT, where he worked, and, for Rebecca, this would mean adding to her body of knowledge on applications of Lean in various disciplines. Our surprise was that not much had been written at that time on the sub- ject. This led to a more detailed line of inquiry that extended well beyond the timeframe of the course, and, in fact, beyond Howard’s completion of his MBA. What began as a student–professor affiliation evolved into a true research collaboration that eventually led to publication of this book. By the time we had outlined the general scope of the book, we were delighted to find that there had been other books published on the subject, and this naturally led to consideration of the best niche on which to concen- trate. What we finally decided was that there might be value in offering a book for IT practitioners who had limited exposure to Lean, and also make it appropriate for Lean practitioners who had not yet had the opportunity to look at IT as a domain of application. There is a bit more focus on the first audience, if only because the presentation of Lean practices is simplified for the demands and challenges that often characterize IT work. So, for exam- ple, we have deliberately simplified many of the Lean tools so that they can be utilized fairly quickly by IT practitioners. We are hopeful that Lean prac- titioners who have a more sophisticated understanding of tools and practices ix