Machine Shop Tools and Operations

239 Pages·2004·7.81 MB·English

SAUDEL .. . G

MACHINE |
SHOP TOOLS
& OPERATIONS

|
|
Audel’

Machine Shop Tools
and Operations
All New 5th Edition

Rex Miller
Mark Richard Miller
pees "a nae Soe ba

alsa sds

oko ono a os

Contents

Ackaurlelgrmerns
About the Avthare
Twerodction

Chapeer 1: Power Huchsas, Power Band Saws,
‘and Circular Sas

‘Chapter 2: Basie Machine Tool Operations

‘Chapcer 3: Drilling, Machines

(Chapter 4c Drilling Machine Operations

(Chapter 8: Verieal Boring Mills and Horizontal
Moving Machines

Chapuer 6 Lutes
Chapter 7

athe Operations

Chapter 8 Corting Screw Threadh om the Lathe
Chapver Hauhe Auachenoms

Chaps 10; Taret Lutes

Chapter 1: Milli Mactines

Chapter 12: Milling Machine Operations
Chapter 13: Milling Machine Dividing Heals
‘Chapter 14: Indexing, Operation

Chapter 15: Shapers
ES

a
Chaps 16: Panes ms Acknowledgments
Chapter Slory aa Sanne of companies hase boea respennite for lurnshig ils
Chapter 18 Nbrasts etal Hashing Machines 38 1 lc ovat aa hea fr econ
haps 1 Fang as feng Smet Fos nd perp ars a i
bac 3; Ulesores is Mewenkug * os

Shaper: Uh Metalwork 579 “The auchore wovskl hie ty thank everyoue nealved ki higeor her
chapter 24: Machine Sop Robots and cnt Sune of Sa piel wc es

echin 0 SREY Rute aed aes

ks

Append 405 Aloviinuin Cu. ul Ameritas
daden, 427 Aumstrony Blum Mig, C1,

els Paes Co,
fale Forge

falar Co,

Cini Mi seron Con

Ts Celt ae

Tred W Fowler Co,

Cuddirgs and Levis Machi ‘Ioe) Co.
Gish Machine Ce

ule Tis

Hondinge Brahe. Te
eld Machine Ci,

Henry, Lhospeon Co,
ecole Maufactsing Co,
alam $ave Iv, 1S Indus
Lei Rake,

‘Nachinsrys Hank, Th ndutenal Bre

amare Colas
‘Morse ici, Drill nd Machine
arena rH an Tl
INictalann Els Cemsang
Wi centages

139 Ral
Tehsvell Maansactating
aya Pr
ont end Lath, Ins
Stari he

Limatiye
Win Tul Mumnacruting Cn

About the Authors

Hex Miller wg Penk, of Indl Uelrukagy gt The Ste
Univesity of Neo» Vork-—Collge Rls ec 35 yn Fe
Fecranght en the echnical ral, hig hued, sl lige ve oe
wee U years Hei the eithoe ex coaucker ul over 10D text
Inte tengicg tram eeeton:s ‘and shee: mez rat.
Hg bavcontnb ed ence an We amagavine a le aor 1 yee
Itech publican Fis br tie stl of sevan Ci ie
snatetenal Hatori

sity ease he nbromed we asters
flere eo yack ia san stones. He taughe tn High sehen. and
Senet grins shel in Collage Seti, Tey ihr, He
Seerorae He roul + pslion az Tewig ARM “Uvicersity in
Ringside, ‘Teesn west be owe tecuhe inthe Ludo

4 Drelessoe aod Depaveccar Chaiesan,
He has ensutbovad soter books and cecsnbused mary articles 3
Techn snegeniness His Iwheaie “wcite lbh a 122
Myunith Supe Brit gla 1971 Res dunner eyo heaatel
ie playing guna, hich el while ele lead in TE Bs
Taps bam
sthaptey |
Power Hacksaws, Power Band
Saws, and Circular Saws

Poser horkstve, stor biskd ats aul sinker saws ae
iran tu mnchive asp operstigns. A “ange meer power
hethasor and poser Sand ses ae at ase fe che eneteso¥cing
ines.

Powar Hacksaws
A. pamser ele i 4° an al achiev teins shay
Fentates Borie years: har opel ack, ae tie
Inesas for sewing off stees. owendyer mechenes for ang
tmetabcatrng sat slades ewe Seen deve ta mates she atk cae

Ker The sower hackaye: ceca the were tench mine raps ane
fevurat le, Tt noel shen fy te wise vith ds io
Thode sa su the nach es ad or opera pogrom
Tea One type oF poer icsoats commonly fuun machine

shops is saowu sa Tigne 1

Figure 4 Foner hacksaw

Basle Conscruction
ors Tas are daagned i ma
vue eee] operanon, Lue seid 2 t2
tm che fave ef exe muckine, AX eect
Ise for he seine

the savas of cae @
iy ssid ie vee soa
1 supole
2 Chaser

ee Mechanism
‘The chive att is connected by a bot and gous » ds oleae
rover ene on the machine, Ube dive mechanism i shielded
ley ezante fe efary in operation

Frame

Re shaped frame sid oi the asker power aes 0 a
port rta e enls of the sate ae, whieh funder romon, The
Fervor machines ‘se ¢ lvupsiee frum and s tin backang pate
forthe blade of che sa,

lrkbe and Hee
ua workable ae mpipgedwiha eve thocean be mv aor either
“Brug agate bre tale, The werkanble fs ysn‘l menred
tna sugesily evsusasred bove. Many ovdktsbles ese paced ith
‘Teco forse purpose of s:ppiecing special lazapina devies.

Space Fears
Ravrly al power hachoit se the ble ot dhe semen sake,
‘This ecure srevents dling of the bade by draazing F over che
works che Blades retumed re the sarag 2900,

‘Anothe mgporat teatte Is lade sie ih ett
ically sop the racine ise ade show d Brace arr exvion
face The sak: yt ponuts sey dang che sl ese
iTihen sche ontiue opetution with broken Bde,

Ceolane stm
Stane poser lacks aor egipge wilh a souk sptent hee
‘nlcer 9 olan eke aasan Blade, The soo. pone: fr 2
reveiing rake ts 4 pirmp ane thea 10 the srg The feacsine it
ceunzped Wet & cough 10 catch che coo.ant, ehh ma he
‘erected eo remove en chiss oF mer

Sau Cpacey
Sina power Icke ny by a spe wun tes rag
ing ivy sh to 3 han, Ths keene ech ha a tape
i ln gua randy woe eng

“The «pact ule machine for sala cy ie itezene Ecan i
capac in sigigat wu. The e Cieg sae leapt foe angular
suitig, This the saat be eysipped aot only wick. sivel vise
bb ska wit’ lo-g enough Soke fu ice dhe gua cut
Sindee
ip speed cuagste see and Zigh-speed molebdewmen ste ee he
sgt coegnly wel fears in power aay Blades. Holy the
tet are arden che ies ae alles exible es

over Hacky Powe” Bond Sacre Crear Saws 3

Tower favboas Wchs aet sedsad by socelfrng Lag ond
walt this and ech per inch, Br renal tbspare avai
Ie LP x Tenge ad widen: UMSMench eknos. The Beth pe
inca 1121 svould be either 10.06 Lf, The Lf The QA" hates
salah an coly (4 UL Baer led some ia 177°" 1 ith lic
tes of DDSD inch and dtber 10 or 11 1 Blades with aioe
OF 62 snl ft a ch 062 ink) are nay 1 ines
wide

igh-spec, aauenprcol lates are des wo met safer and
povfofmanee equstnuetts, The bigh spe aul blest
Fongct wearing and give the best reals for geteral se, Thes,
tome h Lneh, H-bond 1? lengli sit [ack or 1
Fick wii those blade’ are auade in bork 1d and L4 TP sve
Le Siess of then Ii ut dunes the atu of eth per
ach een to ei ju There shoul! be w fase Ean £6 OF

Fis chen Blede end with > ou for
wctantirg i thenaching and he poimes uate of che eet,

Figure 1-2 Power hacker
bade

Hacksaw Operation
Sraglt cuts are sue ei tr precy hack Ja ve a
toner azd te el sua at 4 ph anal che side> ofthe sce,

“Most mnchanes gre equipped sill an ahe wite. Angular
cee ar any deeees angle up to AF degrees cet he male hy csc,
the:

"To epemas cre porte sam propel. che work showh! be fin snsd
seul 'h ths vise so char the Bede wall si i the proper ples.
“inc hl wil beak fhe ack seen the ve

hs sow Mle sbiekd be ecred nna de rurk cape Uy
sat the wut On fate machines shes e dose by hans bat an bo
Sino sutnenatice Ty on sae save. Ie ether smehoc, che pont 1
the roith wil he ooken ov damaged Hf dhe Rade yee
Sve il work suddenly

ins machine show d he watched carey ca moby seria sha
scopes Made lite abo otek us ee ert stove oe Bae
4 Chapuer |

Fak te it, adie de nals: 9524 be
Sei he damaged opsocin swnrtinal

‘Whar making angula ews wie the wool tan wl gn agg i
the we ater areeanion Is us be seria “hae the saw Eads ea
apake soih che Raeomand #14 as ones stele hn e8 e
farce skeng comet with ler ark hese, Seo La
p69 th chinese ze ee to vere this sts

‘Wher amiw Mslesseplzced, og anew Maus i lina
so feshoall be aemearbered tbat the sett theme lal rie
‘The sow blade wil aces ind rds wness the act b rorted

theese a quater run the ea «earn he roreed hee Blade
shoal be yids ‘nua ret
The calling apd ol = power hisksaw, af conse wars te

sute“al eng eat Suggeed wari speeds ara aso: ogni
so, 130; for soo) ste: (annealaf, 30, Tov aol veel tna
riety 6 Tor eats ots seth a 6 iach strokes the
lucioug 32? minute oft deen rane seen 130

‘Ul stele should be en sith ecreeg umpousd beorre cbdd
he eat with a nits wor poard ce the sae speed st wild sie
Vise sve Wak heat zepis fan amterps isnot cut ins
without 3 cutiag compound adapted te Bets. Brig my be cit
Che same speed seta? su tabhesonuie is word,

Power Band Saws
lxdke past “ow yours puywer bend sa has bestrs say in gor
alt in-bashinn trp ypeerion, ln sone sions ean Er
shat fea eyeratins paseo fel wevig peat

Basic Construction
Power Fadl sa ate ago desgvallv abe be sting of metal ¢
aechanical operating Pure 13, The stk cea held a a ie
parece 9" Ine melirs vil cau be napponted by ess oer

vd Hesse ane ne sp ee some Sor the bend io

Dive echaniam

Wied the poor band ssp caa bead aly sine coe
band ave rade, which + Jes, th cairoe 1 Tex nf sor
One ute wees pened by th electric moter td te
raachine. Ths bees ane sclone fi ean or saley Sn cgi,
Fane

any carscons of power band sana are ucallh, Honest bara
sgurrcan be grep sates eastfiea ene hnte na Figes

Ie catoll aining, verted ncluaes for sabe proilesene

Pomc Hd, Raye Baal Savard Cer Saws 5

Figura 12 Aver bd ssn wince

ac convent speeds. axl venigal chines fan -enferose
ecg and Bicoun Go

Workable and Ye
Dwar ane sans have either 4 workable ox ees‘ the neal
Ui gut Ute wonkeable aan ty samt oftae ber sa The
he, Tilsre ie, nesalle denned ro ae the worker's boy
‘woraMes sla foie Palms or the pripone of upportng seal
hw cleeins Fel the we io he ea"

js Fr
Tiepereaet nein oped otha ssa at
hd fed na cbse ova eran mag ete te

Contant System
CCuclaay sates eve commen ° pner hand sams designee fur
Tighe prea werk Use sates deve: coo.cnt to cht
6 Comper!

brand saw blade and she work. ate the snolans 2a hee ured tis
‘repcedthraggl a ransom and itr ur vomone sy cis
Capel af Power
Thesuasinaunveapacity of powcr hancl sa. sarin searing to she
fom othe ll tm, Svat oF the Linger suichiaes san accommo
dle week teat 19" 18" ad Lange Band saw eso oars tae
\apacie to du a side vale of operations dat sacinde cutotl,
agh: caving, and contour of plows, sawing. Keash shaping
End cating san be ascouyplshed on almns al ype
Ferns and eros a iy
Rade
The developrient of ee heavy diy band saor massine roel has
been desired aad bulls opetate ith iaapeed Races ot win
mum efcescy Leaf che hyn ae alle eaeral nigra
dvaage mcr the echt. Un scant nile roe
tery which ren'ty im great reed wwe fae, leu etn
wits low per ext cuvay and. covet
IRN, ity stout, arcu cating
The wpe af se used on 13h
‘asin cpae a powct bind ne ie ver pert
lade sessile wih mgr fer
| EE ON
a
(arse oon, The chree eypes 0 mes ate cae
rea ar evoth, sk, wath, asl hock
oth (Figur Fl The raga toth
PPD ited ples en 3 ea pe

square inc Toth sae be ker vet

{21heot wa ‘oe mey oer Regula touch Bs are
Figure 14 Thee caoth refered for a ferns eta ad
sie for bles, fo gener -ourpure casing,

‘Skipeoocs fades deatue, wider
spaced srk fumully from 2 so 6 LL on peice he sede chip
lesewace needa for coup seflee mater Tests 0! 38 aptooch
blade ate chastened by stat 80" cos and bythe shoe anal:
sr ¢he junedon of the togth and gull. sae “hese tarp sles and
Aaturfaces tea bres up caps, Hs pe oF toth i pctv
tie vary sok ronfemous mac tha would ovher wine ted le ng
‘i gu the alae. Ih Made ie aes widely uae fn woodcut,
“Hopz-rooth Bedes provale the ams wide tooth

sloperooes Hue. Lbe rest ceesuceer have 410 a
Galles ase deeper wish Blended radi heowssn che wath and

ower Hacksaw, Power Band Savs.and Creu Saws 7

alles since she ardecat ce helped ek dg aad re a good
‘Sivihs Hendolvadkcid ecu exe ete. Ibe cppe toe
idle Fade nonferensalngsed many plac ovations

“Tew ae ne bass typ from ae wr asalcating aad
sau Hla. Tach th et Fy es el Horr ciety 9 sn
Applicat, These ies Tt apes ot onan rar 32
{he mary ad the abenace se Soe igor 3

Figure 5 Tpes of toot sexs forbade

“The rakorser—one ao efi ne snot st via,
typi setie gran ora |e ating ue When Pe SS
ff maceral amd tee ve and shape othe werk te elt 7
‘enment Tee als foe all eotge or pew iy sang application
na foe hand sascing ich hush-ee sel blades

as waryscr alc, a rolled set wees alsruate ‘ft and rigs
waees, pivides great chip csatuace end a stcomge, neat tp
pre oth, This bes ie efeed cor aenseaepnepose ask 33
Ensen bane mashes,

‘Tae lm et Io reer lh seca 19 ths kl, are r0 the
sighe—hrongtour the Mace [show evga fom the carpe nich
andanesit wx sapped in nd ws er brass lode 2 aon
Band Saw Operation
{hon speraringa hans er, chere are soune aeueal psinipss chas
sll be tale an hat ssa ll bs able to ele: the blade ith
he proper ih

4 Sina Land shina scrins ofa segue dae tea

“Verge wets: sections cece che ane of Hale with coarse
teal 30 at adequate chip csacences proved
8 Chaperr |
+ Theo seth should Se exgaged a Es meal > be cue ab all
+ So, casi» wichined metal cir sighule course teh

rovior chip sharin. Hen. moaly al ise prchiva sity
ogee Fine eth sr Ha Tore are soe cling eles Fe

Hi «Suing sre! should be sawed il
Hi blade for hese celts

INQ tooth sew

bigot TES se eh ph.

Figura 6 looth pes

Selo. 1
vihon seaigh acura cut in fequited
i ving soe rf -apon i ification,

sivaynlate
eh ier

rote for comer: seg am asta "ty snd eC
cto oraducng asap este a ins. sy main
fucka Wile proper Isle ye retin racy sal ea ch
Seca Bho eters! crs atoes unasarscn te Ta
Fiera ecu to eae ye nearncey se hele
sth the atone aig tes act egg ge nae bes THe are
lief unten cll, Bye cg eel
sl they ered fy “reece oat hasten hegre 9
Sul ly contin sang hasta Tchr kt Bases tore

sig th aos kurt Ione hs Hype a pails

Power Hacks, Power Band Suns, snd CiclarSawe 9

igure 1-7» Bandwidth sete for pte of eartour swing

the savewany se eleeraer. These blades are any seorewer
thin those coven dor sraig" cigs tho cet wath fe emp pe
‘ite ls ceneads upon Coe smear rai eo cal Fegure 1? wal
sed grr whois coset bale for ee yea

Trulesnw'ng toques cuts acl ewe ig sl. Rosanse
of ths: ies neyo te take a 3oca wed, thie eam Se ae
Pihed very easly i coin sae ae collwrd. Tse sce ans
Fol:

1 Saate hoe: ends ofthe bade aera

2. Sian lout exes of the blade 9 thar they ain 2eany across
Fie unt es wideh ache bade

seming for sho Bate wah.

3, Si re eee
A Selece hr eure nealing 9.8
5, Dress the lial to nove 172 weg lc

6. real tr seis ele",

Wee the eoeptin sl ext iron, coplant shod eased for all
bend annie sorsecinnn, Cat hot ig avapa ene ep Amo a

de ruber lo get catia wil gor
‘ing ferous ents, en alm bb
Paton wa heovooneave senna asd hb