Lubrication solutions for industrial applications

68 Pages·2016·9.06 MB·English

Lubrication solutions
for industrial applications
Energizing performance. Every day
LUBRICANTS
06.02.2015 11:50 (QUADRI-tx vecto) flux: PDF-1.3-Q-300dpi-v-X1a2001-isocoated-v2-300
TOTAL Lubricants: our commitment
DEVELOPING YOUR PRODUCTIVITY SAFE AND ENVIRONMENTALLY-
We are at your side to help you get the best of your FRIENDLY PRODUCTS
machinery and to accompany your development at We have made a commitment to safety, health
both local and international levels. and respect for the environment. Our R&D teams
integrate from the initial design stage of new
SPECIFIC PRODUCTS products parameters conducive to the reduction of
Each industrial sector has a specific operating toxicity risks and VOC emissions, biodegradability,
environment. Our knowledge and experience of recycling or disposal of the products.
industrial applications means that our products
are suited perfectly to your requirements. TOTAL HIGH ADDED VALUE SERVICES
lubricants offer a comprehensive range of oils, We bring our expertise to help you to optimize the
greases and special products for industries productivity of your machinery and improve your
such as: Chemicals, Energy, Iron and Steel, competitiveness. You benefit from our specialist
Metallurgy, Metalworking, Automotive, Equipment knowledge and high-level after-sales services that
Manufacturers, Mines, Construction Materials, include: rationalization and organization of lubrication
Papermaking and the Food Processing Industry. operations, maintenance and laboratory analyses
of the fluids in service, training of your personnel.
INNOVATIVE PRODUCTS
Innovation is priority for us. We have several research PROXIMITY AND REACTIVITY
centres, where chemical and mechanical engineers We provide a local sales presence to answer
and specialists in tribology work together. Our close your specific needs. In addition, our integrated
relations with equipment manufacturers enable the organization and supply chain (our own refineries,
formulation and testing of tomorrow’s products, and lubricant blending plants and logistics platforms)
guarantee optimal performance and protection of ensure your deliveries will be on-time.
your machines. LUBRICANTS
Contents
6
General Lubrication
07 ANTIFREEZE AND COOLANTS 13 DETERGENTS 17 HEAT TRANSFER FLUIDS
AND CLEANING FLUIDS
08 CIRCULATION OILS 18 HYDRAULIC SYSTEMS
• DEGREASERS
• CIRCULATION OILS
• DETERGENTS
• CIRCULATION OILS FOR • HM HYDRAULC FLUIDS: FOR HIGH
PAPERMAKING MACHINES 14 ENGINE OILS TEMPERATURES AND PRESSURES 22 PROCESS OILS
• HIGH TEMPERATURE CHAIN OILS • GAS ENGINES • HV HYDRAULIC FLUIDS: FOR LOW • WHITE OILS
• OILS FOR STEAM CYLINDER ENGINES • DIESEL ENGINES FOR TEMPERATURES AND VASELINES
STANDBY UNITS • BIODEGRADABLE HYDRAULIC FLUIDS • VEGETABLE OILS FOR
10 COMPRESSORS • FIRE-RESISTANT HYDRAULIC FLUIDS THE AGRIFOOD INDUSTRY
• AIR COMPRESSORS 15 GEARS • PROCESS OILS
21 HYPERCOMPRESSORS
• REFRIGERATING COMPRESSORS • MINERAL GEAR OILS
• GAS COMPRESSORS • SYNTHETIC GEAR OILS 21 PNEUMATIC SYSTEMS 24 TRANSFORMER OILS
• VACUUM PUMPS • SPECIAL OILS
25 TURBINES
26
Grease
27 LITHIUM / CALCIUM GREASES 33 CALCIUM SULFONATE COMPLEX 36 CALCIUM GREASES
GREASES • CALCIUM SOAP GREASES
29 LITHIUM COMPLEX GREASES
• MINERAL GREASES • CALCIUM COMPLEX GREASES
• SYNTHETIC GREASES
30 ALUMINIUM COMPLEX GREASES 37 SPECIFIC GREASES
• SPECIALITIES
32 POLYUREA GREASES • CALCIUM SULFONATE COMPLEX GREASES 37 AUTOMATIC LUBRICATORS
38 51
Metalworking Aviation
39 CUTTING MACHINING GRINDING 48 ROLLING OILS 52 PISTON ENGINES
• NEAT CUTTING OILS • ROLLING BASE OILS LUBRICANTS
• SOLUBLE CUTTING FLUIDS • ADDITIVE CONCENTRATES
53 GEAR OILS
• SCRUBBING OILS
44 ELECTRICAL DISCHARGE 53 HYDRAULIC FLUID
MACHINING 49 RUST PREVENTIVE
53 ENGINE PROTECTION LUBRICANT
• CIRCULATION OILS • PROTECTION OILS
45 FORMING 50 SLIDES GUIDES & WAYS
• METAL FORMING OILS • CIRCULATION OILS
• PRELUBES 60
47 QUENCHING OILS
• SOLUBLE DEFORMATION OILS
61 OILS
62 GREASES
63 AEROSOLS
54
63 SPECIFIC PRODUCTS
Textile
64
55 CONING 57 NON WOVEN
• CONING OILS FOR YARN TWISTING, • ANTISTATIC LUBRICANTS
Services
COVERING, TEXTURIZING, WINDING FOR NON WOVENS IN NEEDLE
PUNCHING AND TUFTING
56 KNITTING
• NEEDLE OILS FOR CIRCULAR 57 WEAVING 64 ANAC INDUS - ANAC
AND FLATBED KNITTING • OVEROILING LUBRICANTS AND SIZING AGENTS SOLUBLE CHECK
FOR WEAVING, WARPING AND BEAMING
56 CARDING/COMBING 64 TRAINING
• ANTISTATIC LUBRICANTS 58 FINISHING 65 TIG 6
FOR STAPLE FIBER PREPARATION • RINSING BATH CONING OILS FOR BOBBIN DYEING
(CARDING, COMBING) • DETERGENTS 65 TECHNICAL ASSISTANCE
• NEEDLE OILS FOR SEWING MACHINES 65 THERMOGRAPHIC INSPECTION
General Lubrication
ANTIFREEZE CIRCULATION OILS COMPRESSORS
7 8 10
AND COOLANTS
DETERGENTS ENGINE OILS GEARS
13 14 15
AND CLEANING FLUIDS
HEAT TRANSFER HYDRAULIC SYSTEMS HYPERCOMPRESSORS
17 18 21
FLUIDS
PNEUMATIC SYSTEMS PROCESS OILS TRANSFORMER OILS TURBINES
21 22 24 25
6
General Lubrication
ANTIFREEZE AND COOLANTS
COOLELF are ready-to-use coolants. GLACELF are antifreezes for dilution in The performances of the products are enhanced due to organic additives.
demineralised water. • Long service life.
The antifreeze and coolants protect engines against freezing-up, overheating and • Complete preservation of the anti-corrosion properties due to non-consumption
corrosion of the cooling circuit metals. of the additives.
• Absence of any formation of deposit liable to hinder the heat transfer capacity.
COOLELF/ GLACELF/ WT/ TOTAL NEVASTANE
PRODUCT NATURE APPLICATIONS SPECIFIC ADVANTAGES ANTIFREEZE PROTECTION SPECIFICATIONS
COOLELF Ready-to-use coolants -26 °C AFNOR NF R 15-601
SUPRA • Diesel industrial engines, gas engines • ASTM D 3306,D 4656, D 4985
• Long life.
of all sizes. • BS 6580 • SAE J 1034 MWM (Deutz)
GLACELF -20 °C to -69 °C depending
Antifreeze concentrate • GE Jenbacher • Rolls-Royce • MTU
SUPRA on % of dilution
CCHOPO LSEULPFR A Ready-to-use coolants • Engines of cogeneration plants. -7 °C AFNODR 4 N9F8 5R •1 5B-S6 0615 8•0 A, BSSTM 5 1D1 73 306,
• Recommended in countries or conditions • Long life. Higher heat transfer capacity.
GCHLAPC SEULPFR A Antifreeze concentrate where a -7 °C antifreeze protection is sufficient. -7 °Co tno %-1 5o f° dCi lduetipoennding • SAE• J G1E0 3J4e nMbaWcMhe (rDeutz)
AFNOR NF R 15-601 • ASTM D 3306,
COOLELF • Nuclear Power Industry.
Ready-to-use coolants • Long life. Higher antifreeze protection. -37 °C D 4656, D 4985, D 5345 • BS 6580, BS 5117
SUPRA GF NP • Recommended in cold countries.
• SAE J 1034 EDF PMUC • MTU
COOLELF AFNOR NF R 15-601 • ASTM D 4656
MPG SUPRA Ready-to-use coolants • Agrifood and Pharmaceutical Industries, -26 °C • BS 6580
cogeneration facilities: heat and cold • Coolant based on monopropylene glycol.
GLACELF Antifreeze concentrate transfer circuits. -17 °C to -38 °C depending AFNOR NF R 15-601 • ASTM D 3306
MPG SUPRA on % of dilution
WT Aqueous concentrate of specific organic • Diesel industrial engines and gas engines • Long life anticorrosion and anticavitation protection. MWM (Deutz) • Wärtsilä
-
SUPRA corrosion and cavitation inhibitors requiring no antifreeze protection. • Optimal heat transfer capacity. Non-polluting components. • Rolls-Royce: Bergen • GE Jenbacher
TOTAL NEVASTANE • Cooling circuits, including drinks, ice creams • Antifreeze protection: -15 °C to -40 °C depending on % of dilution.
MPG based antifreeze NSF HT1
ANTIFREEZE and frozen food processing. • Specific protection of alloys and metal equipment against corrosion.
BIODEGRADABLE H1 suitable for incidental food contact 3H suitable for direct food contact General Lubrication 7
General Lubrication
CIRCULATION OILS
CIRKAN, CORTIS and MISOLA are circulation oils designed for the centralized adapted to the severest operating conditions.
lubrication of various systems on industrial machines: bearings, gears, etc. MISOLA oils have been specifically developed for the Pulp and Paper Industry.
TOTAL offers a wide range, from pure mineral oil for lubrication of weakly loaded The classifications shown for these fluids are those of the ISO 6743-4 and ISO 6743-6
systems operating at a moderate temperature, to highly sophisticated products standards in accordance with the performance level and the viscosity grade.
CIRCULATION OILS CIRKAN/ CORTIS
PRODUCT APPLICATIONS SPECIFIC ADVANTAGES ISO VG SPECIFICATIONS
CIRKAN
• Total loss or sump lubrication for movements, joints, bearings, chains. • Severely refined paraffinic mineral oil. High natural viscosity index. 32 to 320 ISO 6743-4 HH • ISO 6743/1 AN
C
ISO 6743-4 HL • ISO 6743-6 CKB
CIRKAN
• Apparatus and hydraulic circuits subjected to temperature constraints. • Anticorrosion protection of equipment. Oxidation resistance. 32 to 460 • DIN 51517-2 CL • DIN 51524-1HL
RO
• AGMA 9005-E2 RO
CIRKAN • Apparatus and hydraulic circuits operating under severe temperature and load • Very good anti-wear and anticorrosion properties. 220
ISO 6743-6 CKB • ISO 12925-1 CKB
ZS conditions. • Reinforced protection of highly loaded equipment. Oxidation resistance. 320
• Very good anti-wear and anticorrosion properties. Reinforced protection of highly ISO 6743-4 HM • ISO 12925-1 CKC Danieli®
CORTIS • Gears, movements and various mechanical systems requiring anti-wear properties.
loaded equipment. Formation of deposits prevented due to ashless additives. 100 to 680 Standard • Morgoil® Lubricant
MS • For Morgoil-type hydrodynamic bearings, BGV bearings and Danieli ESS.
• Excellent demulsification properties. • Morgoil® Advanced Lubricant
CIRCULATION OILS FOR PAPERMAKING MACHINES MISOLA
PRODUCT NATURE APPLICATIONS SPECIFIC ADVANTAGES ISO VG SPECIFICATIONS
• Excellent thermal stability and oxidation resistance.
MISOLA • Reinforced anti-wear protection. 150 ISO 12925-1 CKD
Ashless mineral • Bearings and gears operating in a warm, moist environment.
AFH • Excellent anticorrosion protection. 220 Voith VN 108 • FAG FE8 PM
• Ashless additives limiting the formation of deposits.
• Excellent load capacity.
• Equipment operating under high temperature and load
• Long life oil thanks to very good thermal stability and oxidation
conditions.
MISOLA resistance. ISO 12925-1 CKD
Ashless mineral • Bearings and gears operating in a warm, moist environment. 100 to 320
ASC • Very good anticorrosion protection even in the presence of acid Voith • Metso • SKF • FAG
• Wet- and dry-end sections of papermaking machines.
process water.
• Advised when loaded gears form part of the lubrication circuit.
• Ashless additivation limiting the formation of deposits.
• Plain or rolling bearings and medium-loaded gears subjected
• Able to endure temperatures up to +130 °C.
MISOLA to considerable temperature constraints. ISO 6743-4 HL
Ashless semi-synthetic • Excellent anticorrosion protection. 150 to 460
MAP • Drying cylinder bearings for papermaking machines. • ISO 12925-1 CKB SKF Rollen Test
• Ashless additives limiting the formation of deposits. Extra long life oil.
• Hydraulic circuits in variable crown cylinders.
• Plain or rolling bearings and medium-loaded gears subjected
• Able to endure considerable temperature constraints. ISO 12925-1 CKS
MISOLA to considerable temperature constraints.
Ashless synthetic PAO • Excellent anti-wear and anticorrosion protection. 150 to 460 Voith VN108 • Metso • SKF Rollen Test
MAP SH • Recommended for drying cylinder bearings for papermaking
• Ashless additives limiting the formation of deposits. Extra long life oil. • FAG FE8 PM
machines.
• Equipment operating under high temperature and load • Excellent load capacity.
conditions. • Long life oil thanks to very good thermal stability and oxidation
MISOLA • Bearings and gears operating in a warm, moist environment. resistance. ISO 12925-1 CKD
Mineral 150 to 320
ZS • Wet- and dry-end sections of papermaking machines. • Very good anticorrosion protection even in the presence of acid Voith • Metso • SKF • FAG
• Advised when loaded gears form part of the lubrication circuit. process water.
• DthPZn additive technology. • Compatible with the same DthPZn additive technology product.
BIODEGRADABLE H1 suitable for incidental food contact 3H suitable for direct food contact General Lubrication 8
General Lubrication
CIRCULATION OILS
HIGH TEMPERATURE CHAIN OILS CORTIS/ TOTAL NEVASTANE
PRODUCT APPLICATIONS SPECIFIC ADVANTAGES VISCOSITY* SPECIFICATIONS
• Continuous lubrication systems.
• Synthetic bases limiting oxidation deposits at very high temperatures.
CORTIS • Movements, roller chains, rollers of the roller bearings, cams operating in ovens or stoves.
• Anti-wear power guaranteed at very high temperatures. 200
SHT 200 • Glass manufacturing machines.
• Ensures continuous lubrication of devices at temperatures up to +240 °C.
• Conveyor chains for continuous hot-pressing machines.
• Continous lubrication system.
• Movements, roller chains, rollers of the roller bearings, cams operating in ovens or stoves. 68
CORTIS • Synthetic lubricant for continuous lubricationof devices at temperatures up to 280 °C.
• Chains and bars in continuous wood panel production lines. 245
XHT • Reduce the consumption regarding its very low volatility and oxidation resistance.
• Glass manufacturing machines. 320
• Conveyor chains for continuous hot-pressing machines.
• C ontinous lubricating oil for conveyor chains operating at very high temperature in the Food Industry.
TOTAL NEVASTANE • Synthetic lubricant for continuous lubrication of devices at temperatures up to 240 °C.
• For very high load, Lubrication of industrial mechanism working at very high temperatures where 220 NSF H1
CHAIN OIL XT • Excellent resistance to bacterial development and moisture ingress.
incidental contact with the food product is possible according to the HACCP assessement.
OILS FOR STEAM CYLINDER ENGINES CYL
PRODUCT NATURE APPLICATIONS SPECIFIC ADVANTAGES ISO VG SPECIFICATIONS
460
• Severely refined base oils.
CYL Non–compounded mineral • Steam cylinder engines. 680 ISO 6743-99 Z
• High viscosity index.
1000
CYL • Severely refined base oils. 460
Compounded mineral • Steam cylinder engines. ISO 6743-99 Z
C • High viscosity index. 680
* Typical kinematic viscosity of base oil at 40 °C in mm2/s
BIODEGRADABLE H1 suitable for incidental food contact 3H suitable for direct food contact General Lubrication 9
General Lubrication
COMPRESSORS
DACNIS oils are formulated in accordance with manufacturers’ requirements to optimise • Protection against wear and corrosion.
the efficiency of air compressors. • Absence of carbonaceous deposits, even at high temperatures.
• Oil drain intervals ranging from 2000 hours to as much as 8000 hours, under normal • Effective oil/air and oil/condensates separation.
conditions of operation.
AIR COMPRESSORS DACNIS/ TOTAL NEVASTANE
PRODUCT NATURE APPLICATIONS SPECIFIC ADVANTAGES VISCOSITY* SPECIFICATIONS
Grades 32 to 68: ISO 6743-3 DAH
• ISO DP 6521 Grades 100 and
DACNIS Mineral • Rotary and reciprocating air compressors. • Oil drain interval 2000 hours. 32 to 150 150: ISO 6743-3 DAB • DIN 51 506 VDL Bauer
• CompAir • Dresser-Rand • Sauer & Sohn
• Sulzer Burckhardt...
ISO 6743-3 DAJ • ISO DP 6521
DACNIS • Oil drain interval 4000 hours.
Hydrocracked mineral • Rotary screw-type air compressors. 32 to 68 • DIN 51 506 VDL Atlas Copco • CompAir
LD • Low pour point.
• Hydrovane • Dresser-Rand...
ISO 6743-3 DAJ
DACNIS • Oil drain interval 8000 hours.
Synthetic PAO • Rotary screw-type air compressors. 32 to 100 • ISO DP 6521 Atlas Copco • Hydrovane
SH • Very low pour point.
• CompAir • Dresser-Rand...
ISO 6743-3 DAJ
DACNIS • High-pressure reciprocating air compressors, rotary compressors • High thermal stability. • DIN 51 506 VDL Atlas Copco
Synthetic ester 46 to 100
SE and turbocompressors. • Low pour point. • Bauer • CompAir • Dresser-Rand
• Sauer & Sohn • Tanabe...
NSF H1 • Kosher
TOTAL NEVASTANE • Air compressors.
Synthetic PAO • Very high equipment protection level , even under severe conditions. 32 to 100 • Halal ISO 6743-6 CKC
SH • Adapted to the severe environment of the Agrifood Industries.
• ISO 6743-4 HV • ISO 21469
* Typical kinematic viscosity of base oil at 40 °C in mm2/s
BIODEGRADABLE H1 suitable for incidental food contact 3H suitable for direct food contact General Lubrication 10