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Liquid Piston Engines PDF

258 Pages·2016·5.35 MB·French
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Liquid Piston Engines Scrivener Publishing 100 Cummings Center, Suite 541J Beverly, MA 01915-6106 Publishers at Scrivener Martin Scrivener ([email protected]) Phillip Carmical ([email protected]) Liquid Piston Engines Aman Gupta, Shubham Sharma, and Sunny Narayan This edition first published 2017 by John Wiley & Sons, Inc., 111 River Street, Hoboken, NJ 07030, USA and Scrivener Publishing LLC, 100 Cummings Center, Suite 541J, Beverly, MA 01915, USA © 2017 Scrivener Publishing LLC For more information about Scrivener publications please visit www.scrivenerpublishing.com. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or other- wise, except as permitted by law. Advice on how to obtain permission to reuse material from this title is available at http://www.wiley.com/go/permissions. Wiley Global Headquarters 111 River Street, Hoboken, NJ 07030, USA For details of our global editorial offices, customer services, and more information about Wiley products visit us at www.wiley.com. Limit of Liability/Disclaimer of Warranty While the publisher and authors have used their best efforts in preparing this work, they make no rep- resentations or warranties with respect to the accuracy or completeness of the contents of this work and specifically disclaim all warranties, including without limitation any implied warranties of merchant- ability or fitness for a particular purpose. No warranty may be created or extended by sales representa- tives, written sales materials, or promotional statements for this work. The fact that an organization, website, or product is referred to in this work as a citation and/or potential source of further informa- tion does not mean that the publisher and authors endorse the information or services the organiza- tion, website, or product may provide or recommendations it may make. This work is sold with the understanding that the publisher is not engaged in rendering professional services. The advice and strategies contained herein may not be suitable for your situation. You should consult with a specialist where appropriate. Neither the publisher nor authors shall be liable for any loss of profit or any other commercial damages, including but not limited to special, incidental, consequential, or other damages. Further, readers should be aware that websites listed in this work may have changed or disappeared between when this work was written and when it is read. Library of Congress Cataloging-in-Publication Data ISBN 978-1-119-32295-5 Cover images: Irrigation, Elswarro | Dreamstime.com. Plant, lofoto | Dreamstime.com Chimneys, Piotr Majka | Dreamstime.com Cover design by Kris Hackerott Set in size of 11pt and Minion Pro by Exeter Premedia Services Private Ltd., Chennai, India Printed in the USA 10 9 8 7 6 5 4 3 2 1 Contents Abstract ix List of Symbols xi 1 Introduction 1 1.1 Background 1 1.2 Types of Stirling Engines 2 1.3 Stirling Engine Designs 4 1.4 Free-Piston Stirling Engines 6 1.5 Gamma Type Engine 18 References and Bibliography 27 2 Liquid Piston Engines 29 2.1 Introduction 29 2.2 Objectives 32 2.3 Brief Overview of Pumps and Heat Engines 33 2.4 Heat Engine 38 2.5 C lever Pumps 42 2.6 History and Development of Stirling Engines 45 2.7 Operation of a Stirling Engine 48 2.8 W orking Gas 53 2.9 Pros and Cons of Stirling Engine 53 2.10 Low Temperature Difference Stirling Engine 54 2.11 Basic Principle of a Fluidyne 55 2.12 Detailed Working of a Fluidyne 57 2.13 Role of Evaporation 61 2.14 Regenerator 61 2.15 P umping Setups 62 2.16 Tuning of Liquid Column 63 2.17 Motion Analysis 64 2.18 Losses 65 2.19 Factors Affecting Amplitude 66 2.20 Performance of Engine 67 v vi Contents 2.21 Design 67 2.22 Assembly 70 2.23 Calculation 71 2.24 Experiments 72 2.25 Results 74 2.26 Comparison Within Existing Commercial Devices 76 2.27 Improvements 78 2.28 Future Scope 79 2.29 Conclusion 80 2.30 Numerical Analysis 80 References and Bibliography 83 3 Customer Satisfaction Issues 87 3.1 Durability Issues 87 3.2 Testing of Engines 88 3.3 Design of Systems 88 3.4 Systems Durability 89 References and Bibliography 89 4 Lubrication Dynamics 91 4.1 B ackground 91 4.2 Friction Features 93 4.3 Effects of Varying Speeds and Loads 94 4.4 Friction Reduction 94 4.5 Piston-Assembly Dynamics 95 4.6 Reynolds Equation for Lubrication Oil Pressure 96 4.7 Introduction 102 4.8 Background 104 4.9 Occurrence of Piston Slap Events 105 4.10 Literature Review 110 4.11 Piston Motion Simulation Using COMSOL 114 4.12 Force Analysis 117 4.13 Effects of Various Skirt Design Parameters 120 4.14 Numerical Model of Slapping Motion 131 4.15 Piston Side Thrust Force 132 4.16 Frictional Forces 133 4.17 Determination of System Mobility 133 4.18 Conclusion 143 Contents vii 5 NVH Features of Engines 145 5.1 Background 145 5.2 Acoustics Overview of Internal Combustion Engine 146 5.3 Imperial Formulation to Determine Noise Emitted from Engine 149 5.4 Engine Noise Sources 151 5.5 Noise Source Identification Techniques 154 5.6 Summary 157 References and Bibliography 158 6 Diagnosis Methodology for Diesel Engines 161 6.1 Introduction 161 6.2 Power Spectral Density Function 162 6.3 Time Frequency Analysis 162 6.4 Wavelet Analysis 163 6.5 Conclusion 164 References and Bibliography 165 7 Sources of Noise in Diesel Engines 167 7.1 Introduction 167 7.2 Combustion Noise 168 7.3 Piston Assembly Noise 168 7.4 Valve Train Noise 170 7.5 Gear Train Noise 170 7.6 Crank Train and Engine Block Vibrations 171 7.7 Aerodynamic Noise 171 7.8 Bearing Noise 171 7.9 T iming Belt and Chain Noise 172 7.10 Summary 174 References and Bibliography 175 8 Combustion Based Noise 179 8.1 Introduction 179 8.2 Background of Combustion Process  in Diesel Engines 180 8.3 Combustion Phase Analysis 183 8.4 Combustion Based Engine Noise 184 8.5 Factors Affecting Combustion Noise 186 8.6 In Cylinder Pressure Analysis 187 8.7 Effects of Heat Release Rate 187 8.8 Effects of Cyclic Variations 188 8.9 Resonance Phenomenon 189 viii Contents 8.10 In Cylinder Pressure Decomposition Method 189 8.11 Mathematical Model of Generation of Combustion Noise 192 8.12 Evaluation of Combustion Noise Methods 193 8.13 Summary 199 References and Bibliography 199 9 Effects of Turbo Charging in S.I. Engines 203 9.1 Abstract 203 9.2 Fundamentals 204 9.3 Turbochargers 205 9.4 Turbocharging in Diesel Engines 206 9.5 Turbocharging of Gasoline Engines 207 9.6 Turbocharging 208 9.7 Components of Turbocharged SI Engines 208 9.8 Intercooler 213 9.9 Designing of Turbocharger 213 9.10 Operational Problems in Turbocharging of SI Engines 222 9.11 Methods to Reduce Knock in S.I Engines 223 9.12 Ignition Timing and Knock 223 9.13 Charge Air Cooling 224 9.14 Downsizing of SI Engines 225 9.15 Techniques Associated with Turbo Charging of SI Engines Boosting Systems 225 10 Emissions Control by Turbo Charged SI Engines 231 11 Scope of Turbo Charging in SI Engines 233 12 Summary 235 13 Conclusions and Future Work 237 13.1 Conclusions 237 13.2 Contributions 237 13.3 Future Recommendations 238 References and Bibliography 240 List of Important Terms 243 Bibliography 247 Glossary 249 Index 251 Abstract Engines and pumps are common engineering devices which have become essential to the smooth running of modern society. Many of these are very sophisticated and require infrastructure and high levels of technological competence to ensure their correct operation. For example, some are com- puter controlled, others require stable three-phase electrical supplies, or clean hydrocarbon fuels. The first part of the project focuses on the iden- tification, design, construction and testing of a simple, yet elegant, device which has the ability to pump water but which can be manufactured easily without any special tooling or exotic materials and which can be powered from either combustion of organic matter or directly from solar heating. The device, which has many of the elements of a Stirling engine, is a liquid piston engine in which the fluctuating pressure is harnessed to pump a liquid (water). A simple embodiment of this engine/pump has been designed and constructed. It has been tested and recommendations on how it might be improved are made. The underlying theory of the device is also presented and discussed. The second portion deals with noise,vibration and harshness perfor- mances of internal combustion engines. Features of various sources of noise and vibrations have been discussed and major focus has been on combustion based noise and piston secondary motion.Various equations of piston motion were solved and effects of various parameters on it were analyzed. ix List of Symbols Symbol Definition Units V Volume cm3 P Pressure Bar T Temperature Kelvin R Gas Constant J/K-mol v Voltage Volt I Current Ampere Q, V Volume flow Rate cm3/s Q Heat Absorbed Joules e A Tube Area cm2 q Charge coulomb C Specific Heat J/Kg-K p η Kinematic Fluid Viscosity m2/S ω Frequency Hz R Radius Of Tube cm t X Fluid Displacement cm ρ Fluid Density kg/m3 U Heat Transfer coefficient W/m2-k L,l Tube length cm g Acceleration due to gravity m/s2 xi

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