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Life Cycle Networks: Proceedings of the 4th CIRP International Seminar on Life Cycle Engineering 26–27 June 1997, Berlin, Germany PDF

480 Pages·1997·16.657 MB·English
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Life Cycle Networks JOIN US ON THE INTERNET VIA WWW, GOPHER, FTP OR EMAIL: WWW: http://www.thomson.com GOPHER: gopher.thomson.com fri'\® A service of I(!)P FTP: ftp.thomson.com EMAIL: [email protected] Life Cycle Networks Proceedings of the 4th CIRP International Seminar on Life Cycle Engineering 26-27 June 1997, Berlin, Cermany Edited by F.-L. Krause Fraunhofer Institute for Production Systems and Design Technology Berlin Germany and G. Seliger Institute for Machine Tools and Factory Management Technical University of Berlin Berlin Germany Published by SPRINGER-SCIENCEtBUSINESS MEDIA, B.v. in association with the Internationallnstitution for Production Engineering Research (CIRP) luni SPRINGER-SCIENCE+BUSINESS MEDIA, B.v. First edition 1997 © 1997 Springer Science+Business Media Dordrecht Originally published by Chapman & Hall in 1997 Softcover reprint ofthe hardcover Ist edition 1997 ISBN 978-1-4613-7931-7 ISBN 978-1-4615-6381-5 (eBook) DOI 10.1007/978-1-4615-6381-5 Apart from any fair dealing for the purposes of research Of private study, Of criticism or review, as permitted under the UK Copyright Designs and Patents Act, 1988, this publicati an may not be reproduced, stored, or transmitted, in any form or by any means, without the prior permission in writing of the publishers, ar in the case of reprographic reproduction only in accordance with the terms of the licences issued by the Copyright Licensing Agency in the UK, ar in accordance with the terms of licences issued by the appropriate Reproduction Rights Organization outside the UK. Enquiries concerning reproduction outside the terms stated here should be sent to the publishers at the London address printed an this page. The publisher makes no representation, express or implied, with regard to the accuracy of the information contained in this book and cannot accept any legal responsibility Of liability for any eITors or omissions that may be made. A catalogue record for this book is available from the British Library § Printed on permanent acid-free text paper, manufaetured in aeeordanee with ANSIINISO Z39.48-1992 and ANSIINISO Z39.48-1984 (Permanenee of Paper). CONTENTS Preface ix Seminar Chairmen; International Programme Committee and Local Organisation Committee x PART ONE Life Cycle Management More use with fewer resources -a contribution towards sustainable development G. Seliger, K. Muller and H. Perlewitz 3 2 Application of PDM technology for product life cycle management M. Abramovici, D. Gerhard and L. Langenberg 17 3 Life cycle management at Brj/Jdrene Hartmann NS -strategy, -organisation and implementation C.S. Pedersen, L. Alting and A. Mortensen 32 4 Logistic strategies for the realization of a life cycle economy S. Haberland, A. Mager and A. Waltemath 43 PART TWO Life Cycle Design 57 5 Product life cycle design based on deterioration simulation T. Hata, F. Kimura and H. Suzuki 59 6 Sustainable life-cycle engineering -a challenge for design science H. Schott, H. Birkhofer, C. Gruner and F. Dannheim 69 7 Product life cycle modelling by design working spaces and planning spaces H. Grabowski, R. -So Lossak and A. Michelis 79 8 A holistic approach to life cycle design T. Tomiyama, Y. Umeda and D.R. Wallace 92 PART THREE Design for Environment 105 9 euroMat'97 -tool for environmental life cycle design and life cycle costing G. Fleischer, G. Rebitzer, U. Schiller and w.-P. Schmidt 107 10 Organisational requirements for achieving environmentally conscious design T. Bhamra, T. McAloone and S. Evans 121 11 Eco-potential as a tool for design for environment J. Hesselbach, C. Hermann and M. Kuhn 132 vi Contents 12 COMMET -design of environment-friendly products by using practical examples I. Klose, G. Heinevetter and Th. SchOn 142 13 Product development -integration of environmental aspects S. Ritzen, I. Biickmar and M. Norell 152 14 The eco-effective product design -the systematic inclusion of environmental aspects in defining requirements M. Frei and R. Zust 163 IS Design for environment -computer based product and process development H. Schott, e. Gruner, K. Buttner, F. Dannheim and H. Birkhofer 174 16 Environmental aspects of sheet metal forming A. de Winter and 1.A. G. Kals 188 PART FOUR Design for Recycling 201 17 Methodical scope for design processes for recycling and maintenance E.G. Welp, K. Endebrock, U. Lindemann and M. Giej3 203 18 Re-design of electromechanical products for re-use and recycling I.B. Legarth, H. Erichsen and J.e. Gregersen 215 19 Model guided recycling oriented product design G. Warnecke and S. Geelhaar 225 20 Design for disassembly and recycling A.-M. Akermark 237 PART FIVE Life Cycle Assessment 249 21 Determination and evaluation of the optimal end of life strategy for products based on simulation of disassembly and recycling K. Feldmann and O. Meedt 251 22 Environment-oriented assessments for the life-cycle engineering E. Westkiimper and A. Friedel 264 23 Benefit function for determining the optimum recycling option for products and parts e. H. Weij3mantel, Baier, W. Kaase and A.G. Thomas 276 24 NORDLIST LCA lifecycle assessment in product development S. St¢ren, O. Myklebust and T. Lamvik 289 25 Comparison of simplified environmental assessments versus full life cycle assessment (LCA) for the elctronics designer N.F. Nissen, H. Griese, A. Middendorf, I. Muller, H. Potter and H. Reichl 30 I 26 Selecting green design strategies on the basis of eco-efficiency calculations e.N. van Nes and A.L.N. Stevels 313 27 Decision management systems for downcycling/upcyclingleco design -interdisciplinary experiences R. Steinhilper, M. Hieber and D. v.d. Osten-Sacken 324 Contents vii 28 Innovations for environment and recycling based on the common development of the automotive industry and their suppliers A. Garben, J. Klare, M. Minkow and U. Windelen-Hoyer 335 PART SIX Disassembly 343 29 Application of feature technology in a disassembly-oriented information technology infrastructure F.-L. Krause, Chr. Kind and K. Martini 345 30 Total disassembleability -a function of product design and disassembly system design M. Bjorkman, S. Brote, G. Johansson and J. Nilsson 357 31 Assessment of future developments in automated disassembly and the influence on end-of-life scenarios C.B. Boks, A.L.N. Stevels and E. Tempelman 367 32 Implementation and testing of a reactive disassembly planner B. Scholz-Reiter and H. Scharke 378 33 Computer-aided disassembly planning as a support to product redesign F. Jovane, Q. Semeraro and A. Armillotta 388 34 A disassembly information system G. ZUlch, E.F. Schiller and R. MUller 400 35 Disassembly structures -an approach to understand product structures from a separation viewpoint C. Luttropp 413 36 Planning and re-planning strategy of disassembly processes E. Zussman and M. Meltser 423 PART SEVEN IT-Networks 433 37 Cooperative product data modelling in life cycle networks R. Anderl, B. Daum, H. John and C. Putter 435 38 IDEE© -information network for closed loop economy A. Middendorf, W. Hoppner and M. Teller 447 39 The green browser: an internet-based information sharing tool for product life cycle design K. Kurakawa, T. Kiriyama, Y. Baba, Y. Umeda and H. Kobayashi 454 40 Web based tools in support of life cycle engineering P.J. Palmer, D.J. WilliamsandA.C. Dixon 467 Index of contributors 479 Keyword index 481 Preface The globalisation of markets and the expansion of product responsibility into the entire product life cycle lead to an increasing competitive situation for nationally and internationally operating companies. Therefore, to win this competition the use of the most effective and efficient resources regarding the whole product life cycle is necessary. Since these resources are globally distributed the different tasks both within a phase of product life cycle and those spread over different phases are distributed as well. The global interference of these tasks requires a close multilateral co-operation of the companies concerned. Current information- and communication technologies and modern management concepts offer high potentials to meet these requirements. The international seminar of CIRP on Life Cycle Engineering titled "Life Cycle Networks" was a forum for the presentation and discussion of current research work and recent advancements on these strategic issues for current and future engineering. Complex requirements and innovative solutions to support and realise Life Cycle Networks has been revealed and summerised. The employment of information technology to support both specific phases of product life cycle and holistic approaches will be the main focus. This volume contains the papers presented at the seminar which provide opportunities to identify the state-of-the-art and address future needs. The parts in this volume correspond to the sessions of the seminar and are presented under the following headings: Life Cycle Management; Life Cycle Design; Design for Environment; Design for Recycling; Life Cycle Assessment; Disassembly; IT-Networks. A large number of papers was submitted for consideration. Members of the International Programme Committee worked assiduously to select appropriate papers. Thanks are due to them. Furthermore, we express our thanks to the members of the local organisation committee for their efforts as well as to the officials of CIRP for their support, which helped to make this seminar possible. Frank-Lothar Krause Gunther Seliger Seminar Chairmen F-L. Krause FHG-IPK Berlin, Germany, G. Seliger Technical University of Berlin, Germany. International Programme Committee L. Alting (DK) Technical University of Denmark, H. Birkhofer (D) TH Darmstadt, K. Feldmann (D) University of Erlangen, F Jovane (1) Politechnical University of Mailand, H. J. 1. Kals (NL) University of Twente, F. Kimura (J) University of Tokyo, F-L. Krause (D) FHG-IPK Berlin, J.-G. Persson (S) Royal Institute of Technology, W. Pollmann (D) Daimler Benz AG, B. Schumacher (CH) Intercantonale Ingenieurschule St. Gallen, G. Seliger (D) Technical University of Berlin, M. Shpitalni (ISR) Technion Haifa, E. Zussman (ISR) Technion Haifa, R. ZUst (CH) ETH ZUrich. Local Organisation Committee F-L. Krause, G. Seliger, B. Bade, K. MUlier, Chr. Kind, H. Perlewitz, K. Martini. Session Chairmen: Part One: Life Cycle Management Session 1: Prof. M. Shpitalni, Technion Haifa, Israel. Part Two: Life Cycle Design Session 5: Dr. E. Zussman, Technion Haifa, Israel. Part Three: Design for Environment Session 2: Prof. F. Kimura, The University of Tokyo, Japan. Session 9: Prof. R. Zust, ETH Zurich, Switzerland. Part Four: Design for Recycling Session 7: Prof. H. J. J. Kals, University of Twente, The Netherlands. Part Five: Life Cycle Assessment Session 4: Prof. T. Tomiyama, The University of Tokyo, Japan. Session 10: Prof. G. Fleischer, Technical University of Berlin, Germany. Part Six: Disassembly Session 3: Prof. R. Anderl, TH Darmstadt, Germany. Session 6: Prof. K. Feldmann, University of Erlangen, Germany. Part Seven: IT-Networks Session 8: Prof. F.-L. Krause, FHG-IPK Berlin, Germany. PART ONE Life Cycle Management

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