liebig anchor

58 Pages·2010·5.57 MB·English

Heavy Duty Fixings
For Concrete
and Masonry
C-SL-2009E-R
European Technical Approval
We are pleased to present you with the 2009 Liebig product catalogue. Since its
pioneering work in fastening technology began in 1946, Liebig has specialised
in the development of high quality, innovative structural anchors. At the begin-
ning of 2008 Liebig was purchased by Simpson Strong-Tie, an organisation that
also has a long history of structural connector and anchor expertise. Together
our two companies will provide you with the high quality products and enhanced
customer support that you deserve. Here’s what you can expect.
Testing Innovation and Performance
For many years Liebig has been a leader in the research and development of heavy-duty
undercutting anchor technology. This history will continue with Simpson Strong-Tie and
its global focus on R&D and testing. Simpson’s work has led to the creation of many
anchor products that significantly improve the safety of homes, buildings,
and other structures. Our state-of-the-art laboratory facilities are constant-
ly testing new and existing products to provide you with the best connect-
ing and anchoring solutions and with the information you need in order to
design with and properly install our products.
Technical approvals
Knowing that our products are extensively tested provides you with the reassurance
that they will perform in the toughest conditions. Many of the products contained in
this catalogue have been used in the most demanding safety-
oriented applications such as nuclear power plants.
Most Liebig anchors are compliant with the highest European
Technical Approvals for cracked and non cracked concrete. European Technical Approval
Customer Support
The quality and variety of our product line provides engineers and builders with design
flexibility while offering reliable and proven performance. In addition, customers can
count on our engineering technical support, experienced field representatives and training
programs.
To learn more about the Liebig product line, please visit our website or call us.
We look forward to working with you.
www.simpson-liebig.com

Why Simpson Strong-Tie/Liebig?
> Pioneer in Code-Compliant anchors
Simpson Strong-Tie was founded in the United States and has been manufacturing wood-to-wood
> History of Research and and wood-to-concrete connectors since 1956. Since then, Simpson Strong-Tie has grown to be the
world’s largest manufacturer of construction connectors and has expanded into anchoring and
State-of-the-Art Testing
fastening solutions for concrete, masonry and steel.
> Innovative Product Design In 1995, Simpson Strong-Tie established an Anchor Systems division and expanded its product
offering to include mechanical anchors, chemical anchors, restoration adhesives, powder-actuated
> Technical Support tools/fasteners and carbide drill bits. With anchor manufacturing and adhesive formulating facilities
in North America, Asia and Europe, the company continues to develop new products that offer higher
> High Load Capacities
performance, easier installation and a lower installed cost.
> Reliable, Consistent Performance
This catalogue is owned by Simpson Strong-Tie®. A complete or partial copy is not allowed without written authorisation.
2
CONTENTS
Page
Anchor Selection Guide 4-5
Undercut Anchor Systems
ULTRAPLUS UP 6-11
SUPERPLUS BLS, ILS 12-17
SUPERPLUS STEP IRON ANCHOR SA 18
SUPERPLUS LIGHTNING PROTECTION ANCHOR BA 19
Expansion Anchor Systems
SAFETY BOLT B, S, SK 20-27
LIEBIG ANCHOR AB, AS 28-33
THROUGHBOLT BOA-X AND BOAX-II 34-39
WECO-BRASS ANCHOR 56
Adhesive Anchor Systems
VESF 40-43
INJECTION 2000 44-47
® LSK AND LVK 48-51
G-TIE
N
O
R CHEMICAL ANCHOR PLUS KLS, KLP 52-55
ST
N
O
S
MP
SI
©2009 Accessories
R
SL-2009E- Ring bolts, Stud Connectors, Specials, Quick Set Drive, Applicator guns 57-58
C-
Service
FAX ENQUIRY FORM 59
Simpson Strong-Tie Ireland Ltd. reserves the right to change specifi cations, designs, and models without notice or liability for such changes.
3
ANCHOR SELECTION GUIDE
d
Page Anchoring Principle Cracked Concrete on-CrackeConcrete Hollow Masonry
N
Type
ULTRAPLUS 6 ● ●
SUPERPLUS 12 ● ●
SAFETY BOLT 20 ● ●
LIEBIG ANCHOR 28 ● ●
BOA-X AND BOAX-II 34 ● ●
VESF 40 ● ●
INJECTION 2000 44 ● ●
LSK AND LVK 48 ● ●
CHEMICAL ANCHOR PLUS 52 ●
WECO-BRASS ANCHOR 56 ●
Undercut Anchor Systems Expansion Anchor Systems Adhesive Anchor Systems
This type of anchor transfers load into the This type of anchor transfers load This type of anchor consists of a chemical
base material through mechanical interlock into the base material through friction mortar and a threaded metal stud. After ®
with an undercut that is formed in the base grip that is established between the installation a chemical reaction takes G-TIE
N
material. The undercut can be formed be- anchor’s expansion sleeve and the place that secures the stud in place and RO
ST
fore or during setting of the anchor. These sidewalls of the drilled hole. the chemical bonds to the sidewalls of the N
O
S
systems have very high reliability and This occurs when the anchor is set drilled hole. This system does not produce MP
performance. asinodn tshlee ecvoen. eE ixsp darnaswionn ianntoc hthoers e pxrpoa-n- esmxpaalnlesri oend gfoer cdeisst,a anncde st haenrde fsoprea cailnlogws.s for 2009 SI
©
vsiydsete am r.e liable and economical fi xing SL-2009E-R
C-
Tension Zone Anchor Compression Zone Hollow Masonry Solid Masonry European European German National Fire Resistance
This anchor is suitable Anchor This anchor is suitable This anchor is suitable Technical Approval Conformity Mark Approval Suitable for use in fire
and approved for use This anchor is suitable and approved for use and approved for use This anchor has been This product meets This product has been protection applications.
in cracked (tension and approved for in solid masonry in solid masonry approved for construc- the requirements approved for construc-
zone) and non-cracked use in non-cracked meet ing DIN 1053. meet ing DIN 1053. tion applications in of the European Tech- tion applications by the
(compression zone) (compression zone) accordance with Euro- nical Approval and Deutsches Institut für
concrete. concrete. pean Technical Appro- can be used without Bautechnik.
val Guidelines (ETAG). restriction in the Euro-
4 pean Union.
ANCHOR SELECTION GUIDE
Solid Masonry ETA-Approval DIBt Approval FireResistance Sprinklers Civil Defense Extraordinary Loads Steel, Zinc Plated A4Stainless Steel Load Range Calculation Software
European Technical Approval
19–320.2
Option 1 ● ● ● ● ●
kN
4.3–56.1
Option 1 ● ● ● ● ● ● ●
kN
2.4–48.9
Option 1 ● ● ● ● ● ● ●
kN
2.4–37.2
Option 1 ● ● ● ● ● ●
kN
1.8–21.4
Option 1 ● ● ● ●
kN
Option 7 (carbon steel) 5.3–46.9
● ● ● ●
(A4-pending) kN
4.9–27.4
● ● ●
kN
0.3–1.7
● ● ●
kN
4.0–60
● ● ●
kN
0.5–2.5
●
kN
Corrosion Resistance Approved Anchors
Corrosion is the destruction of metal through chemical or electro- To ensure that an anchor is capable of resisting the intended external
® chemical attack by the environment. In most indoor conditions loads, the anchor must be suitable for the intended application and
G-TIE carbon steel anchors with zinc plating provide suffi cient corrosion installed in accordance with the manufacturer’s recommended
N
RO resistance. Stainless steel (A4) anchors are usually suitable for installation instructions. Anchors with independent technical approvals
ST
N outdoor or damp indoor conditions. Stainless steel anchors with (such as DIBt or ETA) have demonstrated suitable behavior and per-
O
S
MP special corrosion resistant properties are necessary for aggressive formance for use in construction applications.
2009 SI conditions such as roadway tunnels or chloride atmospheres.
©
R
SL-2009E-
C-
This anchor meets the Suitable for use in civil Suitable for use in Available in carbon steel, Available in A4 Permissible tension load. Calculation software.
requirements of VdS defense structures resisting special and zinc plated and stainless steel.
CEA 4001. according to the Guide- extraordinary loads blue passivated.
lines of the German such as shocks and
Federal Agency for the earthquakes.
Protection of Population
and Catastrophe Assistance.
5
ULTRAPLUS M12 – M36
The undercut anchor for exceptionally high loads in
cracked and non-cracked concrete – also for shock
and earthquake loads.
Function: When the anchor is installed the expansion segments are
driven down to the undercut in the drilled hole. The spring pressure auto-
matically expands the segments into the undercut with an audible “click.”
This results in a mechanical undercut connection without any expansion
pressure. The “positive undercut” allows perfect bearing of the segments
and ensures reliable transmission of the load into the concrete.
Benefits:
● Dependable fixing for high loads in cracked and non-cracked concrete
● High safety margins due to positive undercutting
● High strength threaded rod – Grade 10.9
● The spring automatically compensates for tolerances in the fixture
thickness
● Reduced edge distances and spacings
● Custom lengths available
● Proven performance history in resisting dynamic loads, shock loads, and
earthquakes. Expert reports available for these and other applications.
®
G-TIE
N
O
R
ST
N
O
S
MP
SI
2009
©
R
SL-2009E-
C-
6
Undercut Anchor Systems
ULTRAPLUS
CONSTRUCTION:
UP with hex nut, washer, threaded
stud and plastic retaining ring
MATERIAL: R 120
Grade 10.9 carbon steel, zinc plated and blue passivated
BASE MATERIAL:
Cracked and non-cracked concrete: C20/25 to C50/60
APPROVAL:
ETA-04/0099 – Option 1 – Carbon steel, zinc plated
LOAD RANGE:
Tension: N = 19.0 - 320.2 [kN]
perm
Shear: V = 45.2 - 371.4 [kN]
perm
PRODUCT RANGE:
UP: M12 – M36, carbon steel, zinc plated and blue passivated
CHARACTERISTICS:
Positive undercut anchor with Expansion pressure free
strong mechanical interlock Small edge distances and spacings
Immediately loadable Completely removable
Through-fix installation
APPLICATIONS:
Steel construction Conveyor systems
Industrial plants Cranes
Nuclear power plants
BENEFITS:
High tension and shear capacities
Custom lengths available
Positive undercutting (comparable performance to a cast-in headed stud)
PRODUCT DESCRIPTION:
The ULTRAPLUS undercut anchor is designed for use in applications where reliability and safety are
essential, e.g. for anchoring safety relevant components in nuclear power plants, for industrial plants,
conveyor systems, cranes, and also for special civil engineering solutions.
The LIEBIG ULTRAPLUS was developed to resist very high loads with its unique undercutting techno-
logy. After the hole is drilled, a separate undercut is drilled using a special LIEBIG undercutting tool.
®G-TIE WThheeyn l othcek ainntcoh tohre i su nindseerrctuetd w thitrho uag chle tahrely f iaxutudrieb,l es pcrliincgk. pTrhees sruerseu lot pise nas m theec heaxnpiacnadl iinngte srelogcmk ewnittsh.o ut
N
O
R expansion stresses. By applying the specified torque, the fixture is fastened in position. The “positive
ST
N undercut” allows perfect bearing of the segments and ensures reliable transmission of the load into
O
S
MP the concrete.
SI
2009
©
R
SL-2009E-
C-
7
Undercut Anchor Systems
ULTRAPLUS
Carbon steel, zinc plated
ULTRAPLUS UP
Threaded stud with hex nut and washer
Material: Grade 10.9 carbon steel, zinc plated and blue passivated
Approval: ETA-04/0099 – Option 1
Ø x Max. Eff.
Thread Ø Fixture Total Box
Depth of Fixture Embedment Weight
Type Order Code Size Hole Length Quantity
Drilled Hole Thickness Depth
d x h t d h L
o 1 fi x f ef
[mm] [mm] [mm] [mm] [mm] [mm] [kg/100 pcs] [pcs]
UP M12-23/140/20 UP1223140020 M12 23 x 190 20 24 140 220 48.0 10
UP M16-30/220/30 UP1630220030 M16 30 x 300 30 32 220 325 123.0 5
UP M20-36/250/50 UP2036250050 M20 36 x 330 50 38 250 380 173.0 5
UP M24-45/280/60* UP2445280060 M24 45 x 410 60 46 280 460 408.0 2
UP M36-67/420/100* UP3667420100 M36 67 x 570 100 68 420 700 1305.0 1
*Not included in approval. Available as special order.
Custom lengths available on request.
Installation Accessories
Hand undercutting tool with lever Undercutting tool for core drilling Diamond cutting blade
rigs with 1/2" drive
Compatible Compatible Compatible
Order Code kg/pc Order Code kg/pc Order Code kg/10 pcs
ULTRAPLUS ULTRAPLUS ULTRAPLUS
M12 DH23 3.5 M12 D23 2.6 M12 DE23 0.5
M16 DH30 4.0 M16 D30 3.1 M16 DE30 1.0
M20 DH36 5.0 M20 D36 4.1 M20 DE36 1.2
M24 DH45 6.0 M24 D45 5.1 M24 DE45 2.1
M36 DH67 9.0 M36 D67 8.1 M36 DE67 3.3
Special lengths upon request.
Both types of undercutting tools are available for either purchase or hire.
®
G-TIE
N
O
R
ST
N
O
S
MP
SI
2009
©
R
SL-2009E-
C-
8
Undercut Anchor Systems
ULTRAPLUS
TECHNICAL DATA
Carbon steel, zinc plated
Permissible loads for single anchors with no infl uencing edge distances or spacings. Loads are calculated using partial safety factors from ETAG 001
and the characteristic anchor and installation data from this catalogue.
Design calculations shall follow the requirements of ETA-04/0099.
Material: Carbon steel, Grade 10.9, zinc plated and blue passivated
Thread size M12 M16 M20 M24 M36
Effective embedment depth (hef) [mm] 140 220 250 280 420
Type UP... M12-23/140/… M16-30/220/… M20-36/250/… M24-45/280/… M36-67/420/…
Permissible tension loads1)
Cracked C20/25 [kN] 19.0 35.7 45.2 80.3 147.6
concrete C30/37 [kN] 23.2 43.6 55.2 98.0 180.0
C40/50 [kN] 26.9 50.4 63.8 113.3 208.1
C50/60 [kN] 29.5 55.4 70.1 124.5 228.7
N
perm Non-cracked C20/25 [kN] 28.6 45.2 66.7 111.9 206.6
concrete3) C30/37 [kN] 34.9 55.2 81.3 136.5 252.0
C40/50 [kN] 40.3 63.8 94.0 157.8 291.3
C50/60 [kN] 43.4 70.1 103.3 173.5 320.2
Permissible shear loads1) 2)
Cracked C20/25 [kN] 45.2 81.0 109.5 160.6 295.1
concrete C30/37 [kN] 45.2 81.0 109.5 161.9 360.0
C40/50 [kN] 45.2 81.0 109.5 161.9 371.4
C50/60 [kN] 45.2 81.0 109.5 161.9 371.4
V
perm Non-cracked C20/25 [kN] 45.2 81.0 109.5 161.9 371.4
concrete3) C30/37 [kN] 45.2 81.0 109.5 161.9 371.4
C40/50 [kN] 45.2 81.0 109.5 161.9 371.4
C50/60 [kN] 45.2 81.0 109.5 161.9 371.4
Permissible bending moments1) 5)
M [Nm] 62.4 158.1 309.0 534.5 1881.7
perm
Spacings, edge distances and member thicknesses
Effective embedment depth h [mm] 140 220 250 280 420
ef
Characteristic spacing4) s [mm] 420 660 750 840 1260
cr, N
Minimum spacing s [mm] 140 220 250 280 420
min
Characteristic edge distance4) c [mm] 210 330 375 420 630
cr, N
Minimum edge distance c [mm] 140 220 250 280 420
min
Minimum member thickness h [mm] 240 360 400 500 700
min
– 3306) 3606) – –
Installation data
Drill hole diameter d [mm] 23 30 36 45 67
0
Drill hole depth h [mm] 190 300 330 410 570
1
Diameter of undercutting d [mm] 35 47 53.5 74 105
1
Undercutting Δdcut [mm] 6 8.5 8.75 14.5 19
Clearance Through-fi x
d [mm] 24 32 38 46 68
hole in the anchorage f
fi xture
Installation on
threaded stud df [mm] 14 18 22 26 39
Width across fl ats sw [mm] 24 36 41 50 75
Installation torque Tinst [Nm] 120 250 300 790 2000
®
G-TIE Installed anchor
N
O
R
ST
N
O
S
MP
SI
2009
©
R
SL-2009E-
C-
1) The permissible loads have been calculated using the partial safety factors for resistances stated in the ETA-approval and a partial safety factor for actions of γF = 1.4. The permissible loads are
valid for unreinforced concrete and reinforced concrete with a rebar spacing s ≥ 15 cm and reinforced concrete with a rebar spacing s ≥ 10 cm if the rebar is 10 mm or smaller.
2) The permissible shear loads are based on a single anchor without infl uencing concrete edges. For shear loads applied close to an edge (c ≤ 10 h or 60 d) concrete edge failure must be checked
ef
per ETAG 001, Annex C, design method A.
3) Concrete is considered non-cracked when the tensile stress within the concrete is σL + σR ≤ 0. In the absence of detailed verifi cation σR = 3 N/mm² can be assumed (σL equals the tensile stress
within the concrete as a result of external loads, forces on anchors included).
4) If spacings or edge distances become smaller than the characteristic values (i.e. s ≤ s and/or c ≤ c ) a calculation per ETAG 001, Annex C, design method A must be performed. For details,
cr,N cr,N
see ETA-04/0099.
5) The permissible bending moments are only valid for the threaded stud (e.g. in case of a distance mounting).
6) This h only applies when the remote face of the concrete is inspected to ensure there has been no break-through as a result of drilling. Otherwise h = 360 mm (M16) and h = 400 mm (M20).
min min min
Complete your designs more easily by downloading our LIEBIG anchor software from our home-page: www.simpson-liebig.com 9
Undercut Anchor Systems
ULTRAPLUS
Installation
1 Drill hole. 2 Clean hole with a blow 3 Create the undercut 4 Install the LIEBIG 5 Apply the specifi ed
pump. using LIEBIG undercut- ULTRAPLUS undercut installation torque using
ting tool (approximately anchor. The plastic ring a calibrated torque
15 to 70 seconds de- holding the undercut- wrench – the ULTRA-
pending on the anchor ting segments together PLUS undercut anchor
size). Irrigate with water will remain at the is now installed and can
while undercutting. fi xture. resist loads immediately!
The ULTRAPLUS
undercutting segments
open with an audible
„CLICK“ as soon as they
reach the undercut.
90°
* The LIEBIG undercutting tool is available in models for use in core drilling rigs or as a hand undercutting tool with lever. Both models are available for hire or purchase.
Fixture TtTttoohhggeeee tptpthhhllaaeessrr ttrriiccee mmrriinnaaiiiggnn sshh ooaallssdd iitttnnhhhggee ttfififihh xxeettt uussrreeeeggmmeennttss TThheeaa ssssee ttgghhmmeeyyee nnrreettssaa cceehhxx ppttaahhnneedd uu aannssdd eessrrroocount ®NG-TIE
O
R
ST
N
O
S
MP
SI
Tsthree nhgigthh- 2009
©
bam ohaltirg gphirn osvaifdeetsy SL-2009E-R
C-
The knurls indiccaattee tthhee
required embeddmmeenntt ddeepptthh
The pretensioned spring provides constant pressure and
expands the undercut segments during installation
10