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Level 3 NVQ Extended Diploma in Aeronautical Engineering PDF

492 Pages·2014·2.45 MB·English
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Level 3 NVQ Extended Diploma in Aeronautical Engineering (1789-32) K O May 2013 Version 2.1 (June 2014) O B D N A H N O I T A C I F I L A U Q Qualification at a glance Subject area Engineering City & Guilds number 1789 Age group approved 16-18, 19+ Entry requirements Level 3 Assessment Portfolio Fast track Available Support materials Centre handbook Registration and certification Consult the Walled Garden/Online Catalogue for last dates * For registrations from August 1st 2013 – please refer to new Level 3 1789-34 Extended diploma handbook found on cityandguilds.com Title and level City & Guilds Accreditation number number Level 3 NVQ Extended Diploma in 1789-32 600/2103/2 Aeronautical Engineering Version and date Change detail Section 1.1 Jan 2012 Amend UANs within units 818, 819 Units and 820 1.2 Dec 2012 Corrected unit credit values in Structures structure table (Units 496-497) 2.0 May 2013 Corrected credit value – unit 859 Unit / Structure Inserted missing unit (561) to Structure structure pathway (Aircraft Mechanical Maintenance) 2.1 June 2014 Corrected UAN on Unit 403 Unit / Structure 2 City & Guilds Level 3 NVQ Extended Diploma in Aeronautical Engineering (1789-32) Contents 1 Introduction 6 Structures 6 2 Centre requirements 32 Approval 32 Resource requirements 32 Candidate entry requirements 34 3 Delivering the qualification 36 Initial assessment and induction 36 Recording documents 36 4 Assessment 37 Assessment of the qualification 37 Minimum Performance Evidence requirements 38 5 Units 41 Unit 001 Complying with statutory regulations and organisational safety requirements 42 Unit 002 Using and interpreting engineering data and documentation 47 Unit 403 Working efficiently and effectively in engineering 53 Unit 404 Reinstating the work area on completion of activities 59 Unit 804 Producing mechanical engineering drawings using a CAD system 64 Unit 805 Producing components using hand fitting techniques 70 Unit 806 Producing mechanical assemblies 77 Unit 807 Forming and assembling pipework systems 83 Unit 808 Carrying out aircraft detail fitting activities 90 Unit 809 Installing aircraft mechanical fasteners 97 Unit 810 Producing aircraft detail assemblies 103 Unit 811 Preparing and using lathes for turning operations 108 Unit 812 Preparing and using milling machines 115 Unit 813 Preparing and using grinding machines 122 Unit 814 Preparing and proving CNC machine tool programs 129 Unit 815 Preparing and using CNC turning machines 135 Unit 816 Preparing and using CNC milling machines 142 Unit 817 Preparing and using CNC machining centres 149 Unit 818 Preparing and using industrial robots 157 City & Guilds Level 3 NVQ Extended Diploma in Aeronautical Engineering (1789-32) 3 Unit 819 Maintaining mechanical devices and equipment 163 Unit 820 Assembling and testing fluid power systems 170 Unit 821 Maintaining fluid power equipment 177 Unit 822 Producing sheet metal components and assemblies 184 Unit 823 Producing platework components and assemblies 191 Unit 824 Cutting and shaping materials using thermal cutting equipment 197 Unit 825 Preparing and proving CNC fabrication machine tool programs 202 Unit 826 Preparing and using CNC fabrication machinery 208 Unit 827 Preparing and using manual metal arc welding equipment 215 Unit 828 Preparing and using manual TIG or plasma-arc welding equipment 221 Unit 829 Preparing and using manual MIG, MAG and other continours wire welding equipment 228 Unit 830 Preparing and using manual gas welding equipment 235 Unit 831 Preparing and using manual flame brazing and bronze welding equipment 242 Unit 832 Producing electrical or electronic engineering drawings using a CAD system 248 Unit 833 Wiring and testing electrical equipment and circuits 255 Unit 834 Forming and assembling electrical cable enclosure and support systems 263 Unit 835 Assembling, wiring and testing electrical panels/components mounted in enclosures 268 Unit 836 Assembling and testing electronic circuits 275 Unit 837 Maintaining electrical equipment/systems 283 Unit 838 Maintaining electronic equipment/systems 290 Unit 839 Maintaining and testing process instrumentation and control devices 298 Unit 840 Wiring and testing programmable controller based systems 305 Unit 841 Using wood for pattern, modelmaking and other engineering applications 311 Unit 842 Assembling pattern, model and engineering woodwork components 318 Unit 843 Producing composite mouldings using wet lay-up techniques 324 Unit 844 Producing composite mouldings using pre-preg laminating components 330 Unit 845 Producing composite moulsings using resin infusion techniques 337 4 City & Guilds Level 3 NVQ Extended Diploma in Aeronautical Engineering (1789-32) Unit 846 Producing composite assemblies 344 Unit 847 Producing components by rapid prototyping techniques 350 Unit 848 Producing and preparing sand moulds and cores for casting 355 Unit 849 Producing and preparing molten materials for casting 361 Unit 850 Producing cast components by manual means 367 Unit 851 Fettling, finishing and checking cast components 372 Unit 852 Finishing surfaces by applying coatings or coverings 378 Unit 853 Finishing surfaces by applying treatments 384 Unit 854 Carrying out heat treatment of engineering materials 390 Unit 855 Carrying out hand forging of engineering materials 396 Unit 856 Stripping and rebuilding motorsport vehicles (pre- competition) 401 Unit 857 Inspecting a motorsport vehicle during a competition 408 Unit 858 Diagnosing and rectifying faults on motorsport vehicle systems (during competition) 414 Unit 859 Carrying out maintenance activities on motorsport vehicle electrical equipment 421 Unit 860 Stripping and rebuilding motorsport engines (pre- competition) 427 Unit 861 Producing CAD models (drawings) using a CAD system 434 Unit 862 Producing engineering project plans 441 Unit 863 Using computer software packages to assist with engineering activities 447 Unit 864 Conducting business improvement activities 453 Unit 865 General machining, fitting and assembly applications 458 Unit 866 General fabrication and welding applications 465 Unit 867 General electrical and electronic engineering applications 472 Unit 868 General maintenance engineering applications 480 Appendix 1 Relationships to other qualifications 486 Appendix 2 Sources of general information 487 City & Guilds Level 3 NVQ Extended Diploma in Aeronautical Engineering (1789-32) 5 1 Introduction This document tells you what you need to do to deliver the qualification: Area Description Who is the It is for candidates who work or want to work in the qualification for? engineering sector. What does the It allows candidates to learn, develop and practise qualification cover? the skills required for employment and/or career progression in the engineering sector. Is the qualification It serves as a technical certificate, in the engineering part of a framework apprenticeship framework. or initiative? Structures To achieve the Level 3 NVQ Extended Diploma in Aeronautical Engineering (QCF), learners must achieve 20 credits from the Mandatory Unit group, then a minimum of 27 credits from at least 3 units from PEO unit group 1, or a minimum of 51 credits from the PEO unit sub-groups in group 2 consisting of the following: a minimum of 11 credits from PEO group 2A, a minimum of 16 credits from PEO group 2B and a minimum of 24 credits from PEO group 2C. Learners must then achieve the minimum number of credits required from the pathways detailed below. Note: only one unit can be taken from 804, 832 and 861. Unit City & Unit title Credit accreditation Guilds value number unit number Mandatory A/601/5013 001 Complying with statutory regulations 5 and organisational safety requirements Y/601/5102 002 Using and interpreting engineering data 5 and documentation K/601/5055 403 Working efficiently and effectively in 5 engineering K/601/4228 404 Reinstating the work area on 5 completion of activities 6 City & Guilds Level 3 NVQ Extended Diploma in Aeronautical Engineering (1789-32) Unit City & Unit title Credit accreditation Guilds value number unit number Group 1 J/6005794 804 Producing mechanical engineering 11 drawings using a CAD system Y/600/5797 805 Producing components using hand 14 fitting techniques H/600/5799 806 Producing mechanical assemblies 15 T/600/5855 807 Forming and assembling pipework 14 systems A/600/5856 808 Carrying out aircraft detail fitting 14 activities F/600/5857 809 Installing aircraft mechanical fasteners 11 J/600/5858 810 Producing aircraft detail assemblies 14 L/600/5859 811 Preparing and using lathes for turning 15 operations F/600/5860 812 Preparing and using milling machines 15 J/600/5861 813 Preparing and using grinding machines 15 R/600/5863 814 Preparing and proving CNC machine 14 tool programs Y/600/5864 815 Preparing and using CNC turning 14 machines D/600/5865 816 Preparing and using CNC milling 14 machines H/600/5866 817 Preparing and using CNC machining 14 centres M/600/5868 818 Preparing and using industrial robots 14 T/600/5869 819 Maintaining mechanical devices and 14 equipment K/600/5870 820 Assembling and testing fluid power 14 systems F/600/5874 821 Maintaining fluid power equipment 14 Y/600/5878 822 Producing sheet metal components 14 and assemblies R/600/5880 823 Producing platework components and 14 assemblies H/600/5883 824 Cutting and shaping materials using 14 thermal cutting equipment M/600/5885 825 Preparing and proving CNC fabrication 14 machine tool programs A/600/5887 826 Preparing and using CNC fabrication 14 machinery City & Guilds Level 3 NVQ Extended Diploma in Aeronautical Engineering (1789-32) 7 J/600/5889 827 Preparing and using manual metal arc 15 welding equipment F/600/5891 828 Preparing and using manual TIG or 15 plasma-arc welding equipment R/600/5894 829 Preparing and using manual MIG, MAG 15 and other continuous wire welding equipment H/600/5897 830 Preparing and using manual gas 14 welding equipment Y/600/5900 831 Preparing and using manual flame 11 brazing and bronze welding equipment M/600/5904 832 Producing electrical or electronic 11 engineering drawings using a CAD system J/600/5908 833 Wiring and testing electrical equipment 14 and circuits J/600/5911 834 Forming and assembling electrical 13 cable enclosure and support systems R/600/5913 835 Assembling, wiring and testing 14 electrical panels/components mounted in enclosures K/600/5917 836 Assembling and testing electronic 14 circuits A/600/5923 837 Maintaining electrical 15 equipment/systems J/600/5925 838 Maintaining electronic 15 equipment/systems D/600/5932 839 Maintaining and testing process 15 instrumentation and control devices K/600/5934 840 Wiring and testing programmable 15 controller based systems T/600/5936 841 Using wood for pattern, modelmaking 15 and other engineering applications A/600/5937 842 Assembling pattern, model and 14 engineering woodwork components J/600/5939 843 Producing composite mouldings using 14 wet lay-up techniques L/600/5943 844 Producing composite mouldings using 14 pre-preg laminating techniques Y/600/5945 845 Producing composite mouldings using 14 resin infusion techniques K/600/5948 846 Producing composite assemblies 14 M/600/5949 847 Producing components by rapid 11 prototyping techniques M/600/5952 848 Producing and preparing sand moulds 14 and cores for casting M/600/5954 849 Producing and preparing molten 14 materials for casting 8 City & Guilds Level 3 NVQ Extended Diploma in Aeronautical Engineering (1789-32) J/600/5956 850 Producing cast components by manual 13 means L/600/5960 851 Fettling, finishing and checking cast 11 components R/600/5961 852 Finishing surfaces by applying coatings 9 or coverings H/600/5964 853 Finishing surfaces by applying 9 treatments T/600/5967 854 Carrying out heat treatment of 9 engineering materials A/600/5968 855 Carrying out hand forging of 9 engineering materials T/600/5970 856 Stripping and rebuilding motorsport 14 vehicles (pre-competition) F/600/5972 857 Inspecting a motorsport vehicle during 14 a competition H/600/5978 858 Diagnosing and rectifying faults on 15 motorsport vehicle systems (during competition) H/600/5981 859 Carrying out maintenance activities on 15 motorsport vehicle electrical equipment L/600/5988 860 Stripping and rebuilding motorsport 14 engines (pre-competition)14 Y/600/5993 861 Producing CAD models (drawings) 11 using a CAD system Unit City & Unit title Credit accreditation Guilds value number unit number Group 2A J/600/5794 804 Producing mechanical engineering 11 drawings using a CAD system M/600/5904 832 Producing electrical or electronic 11 engineering drawings using a CAD system T/600/5993 861 Producing CAD models (drawings) 11 using a CAD system Unit City & Unit title Credit accreditation Guilds value number unit number Group 2B H/600/5995 862 Producing engineering project plans 8 K/600/5996 863 Using computer software packages to 8 assist with engineering activities City & Guilds Level 3 NVQ Extended Diploma in Aeronautical Engineering (1789-32) 9 M/600/5997 864 Conducting business improvement 8 activities Unit City & Unit title Credit accreditation Guilds value number unit number Group 2C M/600/6003 865 General machining, fitting and assembly 12 applications T/600/6004 866 General fabrication and welding 12 applications F/600/6006 867 General electrical and electronic 12 engineering applications J/600/6007 868 General maintenance engineering 12 applications 10 City & Guilds Level 3 NVQ Extended Diploma in Aeronautical Engineering (1789-32)

Description:
1789-34 Extended diploma handbook found on cityandguilds.com. Title and level . Unit 859. Carrying out maintenance activities on motorsport . To achieve the Level 3 Diploma in Aeronautical Engineering (Aircraft .. 31. D/601/6350. 744. Maintaining engine exhaust systems on aircraft (ATA 78). 77.
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