KORLOY cutting tools 2012

987 Pages·65.387 MB·English

2012
KORLOY Global Network
We stand to be the Global Top Manufacturer. Korea’s Best. World’s Best
KORLOY Europe
KORLOY CUTTING TOOLS
KORLOY China (DINE)
KORLOY America
Head Office
KORLOY India
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HEAD OFFICE
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Holystar B/D 953-1, Doksanbon-Dong, Geumcheon-Gu, Seoul, 153-823, Korea
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Tel : [phone] Fax : [phone]
Web : www. korloy.com E-mail : [email protected]
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CHEONGJU FACTORY
53-16, Songjeong-dong, Hungduk-gu, Cheongju-Si, Chungcheongbuk-Do, 361-290, Korea
Tel : [phone] Fax : [phone]
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JINCHEON FACTORY
767-1, Kwanghyewon-Ri, Kwanghyewon-Myon, Jincheon-Gun, Chungcheongbuk-do, 365-830, Korea O
Tel : [phone] Fax : [phone]
R&D INSTITUTE O
53-16, Songjeong-Dong, Hungduk-Gu, Cheongju-Si, Chungcheongbuk-Do, 361-290, Korea
Tel : [phone] Fax : [phone]
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620 Maple Avenue, Torrance CA90503, USA
Tel : [phone] Toll Free : [phone] Fax : [phone]
Web : www.korloyamerica.com E-mail : [email protected]
Heinrich-Lanz-Allee 12, 60437 Frankfurt am Main, Germany
Tel : [phone] Fax : [phone]
Web : www.korloyeurope.com E-mail : [email protected]
Ground Floor, Property No. 217, Udyog Vihar Phase 4, Gurgaon 122001, Haryana, INDIA
Tel : [phone] Fax : [phone]
E-mail : [email protected]
How to use the Website on Mobile and Tablet PC
Access the internet on a smart phone.
(cid:38) Get on the website ‘ http://m.korloy.com ’. or
(cid:39) Type in the search word, ‘korloy’ in the search box. or
(cid:40) Link the website with scanning the QR code.
* Language selection (Korean/English) available
Access the internet on a table PC.
(cid:38) How to download QR code scan Application
- Search ‘QR code scan’ in the Application download market.
i Phone Android smart phone
App Store Android Market
(cid:39) Free QR code scan Application
- T here are many software for QR code scan in the Internet
and you can use any of them for downloading the Application.
EggMon qrooqroo scany
KORLOY CUTTING TOOLS
2012
KORLOY Inc. is a total cutting tool manufacturer specializing in
uncoated, coated (CVD, PVD), carbide and Cermet inserts.
KORLOY Inc. was founded in 1966 and is now a top leading
KORLOY
cutting tool provider that constantly invests and improves its
R&D center in Korea.
CUTTING TOOLS Our goal is to be the top, globally leading company that through
innovation overcomes the continuous challenges of today and
tomorrow.
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Grades & A
Chip Breakers
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Turning B
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Multi Functional C
N Tools
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S Threading D
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Milling
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Endmills
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Drills
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Brazed Tools
Tooling System I
Tooling Examples J
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Parts
Technical Information L
Old-fashioned
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product information
Index N
SAFETY GUIDE OF CARBIDE PRODUCTS
KORLOY Inc. is continuously trying to develop safer and higher quality products
Please be aware of the safety guidelines below prior to using KORLOY Inc. products
• It is generally accepted that the proper handling of cemented carbide tools requires awareness of safety as
noted above. For more information, please contact us.
• KORLOY does not accept any responsibility for any accident caused by inappropriate use, abuse of tools, or
changes to the products.
1. PL (Product Liability)
In accordance with the PL (Product Liability) law, we have attached a WARNING label on the case of KORLOY
products. There is no warning on the surface of the tools. Please read this safety guidelines before using carbide
tools and provide safety education to all users.
2. Basic characteristics of CEMENTED CARBIDE tools
Cemented carbide tools are made of carbides, nitrides, carbonitrides, oxides of W, Ti, Al, Si, Ta, B etc and metal
component like Co,Ni, Cr, Mo as binder. Cemented carbides tools have high hardness and specific gravity.
Generally there's no smell but according to usage and treatment, appreance and color could be changed
3. Precaution for CEMENTED CARBIDE tools
1) Cemented carbides are extremely hard and brittle at the same time.
Impact shock or excessive clamping power could cause fracture or breaking of the tool.
2) Cemented carbides have large sepcific gravity, thus they require special attention as a heavy material when you
handle big sizes or large quantities.
3) Cemented carbides have different thermal expansion coefficient with steel and ferrous materials. Shrink fit or
swell fit products may cause trouble if they are used at undesirable conditions like extremly high or low
temperatures.
4) There are several cemented carbide products having sharp cutting edges.
Be careful not to handle the tools with bare hands which may cause cuts or injury, especially
when removing the tools from the case, do not touch the cutting edge and be careful not to drop it.
S 5) Storing carbide tools in a corrosive atmosphere may cause erosion which can reduce toughness.
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C 6) Please refer to the catalouge safety guidance prior to handling the tools.
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D 7) Do not absue tools under inappropriate conditions.
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BI 4. Precaution for machining (grinding, welding, EDM) of CEMENTED CARBIDE tools
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C 1) Surface condition can affect the toughness of the tool, so it is recommended to use a diamond grinding wheel.
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O 2) G rinding of cemented carbide creates mist and dust. It contains harmful compositions like Co, thus it is
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D recommended to use a mask, mist collection, and other protective facilities. If the dust gets in your skin or eye,
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G rinse immeditely with continously running water.
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T 3) I n case of grinding with coolant, coolant contains harmful metal components which cause environmental
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F problems. Handle the coolant according to the manufacturer's recommendations.
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4) Check for cracks after re-grinding carbide tool and reuse.
5) Marking with laser or electric pen may cause cracks on the carbide tool. The crack can shortened tool life.
6) E DM of carbide may cause residual cracks on the carbide tool, so if necessary , remove the crack with a
grinding process.
7) B razing of carbide tools at extremly high or low temperatures compare with the melting point of brazing
materials may cause loosening or breakage.
8) Overheating a oil base coolant may cause a fire or flames, thus be prepared for fire prevention.
SAFETY GUIDE OF CARBIDE PRODUCTS
5. METALCUTTING SAFETY
DANGEROUS FACTOR SAFETY COUNTERPLAN
· Use gloves when pulling out the insert from the case or mounting it
· S harp cutting edge of cutting tools may cut your bare-hand
on the machine
· Use glasses or safety cover for your safety
· I nappropriate conditions or usage may cause fragmentation and expel
· Use the tools within the recommended range
parts of tools which may cause injury
· Please refer to catalogue and safety guidelines first.
· Severe load on tool and premature wear of cutting edge may bring
· Use glasses or safety cover for your safety
excessive cutting force on tool, causing fracture of the tool and
· Change the tool as required before excessive wear or fracture
may cause injury
· Use glasses or safety cover for your safety
· Chips evacuated during cutting are hot and sharp and may
· Stop machining and put safety glove on and use a hook tool to
cause burns and cuts
remove chips
s · Touching the workpiece immediately after cutting may cause burns · Use gloves or safety cover for your safety
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utti · Be aware of sparks, fire, or explosion of hot chips · D o not use at the place where having explosive materials
C generated during the cutting operation · Prepare for fire extinguishments
· Use glasses or safety cover for your safety
· In case of high RPM machining, vibration and chattering may occur
· Check first if there's any chattering, vibration or strange noises
due to the improper balance of the machine
prior to your main cutting operation
· Touching a burr remaining on the workpiece with a bare-hand · Do not touch the burr with bare-hand
may cause a cut · Use gloves or safety cover for your safety
· L oose clamping of the workpiece may cause the tool to fracture
· C lamp the workpiece tightly
and result in damage to the cutter body and possible injury
· Do not use left-hand direction without notice
· Tools are operated to right-hand direction normally. Left-hand direction
· Check the package of product to check the availability of
operation can cause fracture of tool and body damage
left-hand operation
· Loose clamping of inserts and parts may result in ejection of · Check the clamping of inserts and parts prior to machining,
the tool during cutting and may cause serious injury and use original parts only
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e t · Over loaded clamping of inserts by a lever (such as a pipe)
abl may cause dangerous fracturing of parts and inserts · Do not use lever inappropriately
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I · In case of high speed machining, parts and inserts can be · Use within recommended condition
forced out by centrifugal force · Use glasses or safety cover for your safety
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· Since cutter has sharp cutting edges touching with a A
· Use gloves or safety cover for your safety F
bare-hand may cause a cut E
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· It is dangerous to use glove with rotating machine · Do not wear gloves when you work with rotating machine U
· Contact with body or clothes is dangerous with rotating parts · Keep your body and clothes away from rotating machine ID
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· In case of drilling, the uncut bottom core can fly out of the part · Use gloves or safety cover for your safety ID
with high speed and cause serious injury E
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· The edges of small diameter drill are sharp and easy to break · Use gloves or safety cover for your safety D
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es · Check the brazed tip before using.
Braztool · Fragmentation and ejection of brazed carbide tip may cause injury · Do not use at high temperature cutting condition
· There's a possibility of breaking the carbide tip after several brazing · Do not use brazing a tip that has been brazed several times
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· Abusing may cause fragmentation of tool and is very dangerous. · Stick to safety regulations and guidelines
KORLOY Inc. Code System
Grade Name for Coated Carbide
Coating Machining Type
N C CVD 0 1 Turning
P C PVD 3 Universal (Milling+Turning)
5 Milling
N C 5 3 3 0
Indication of Workpiece
Steel P 3 ISO Grade
0 1 ~ 5 0
Cast iron K 6
Wear Resistance Toughness
Heat resistance alloy for titanum S 8
Stainless steel M 9
Universal (P,M,K) 5
Chip Breaker
External
H R M C F U
(General Machining)
‘VISION’Series V Heavy duty Rough Medium Copy Finish Fine finish
machining machining machining machining machining machining
V F External
‘HARMONY’Series H S W A
(Functional Machining)
Stainless Wiper Aluminum,
‘GREEN’Series G steel Stainless steel
(Finishing)
Internal
MP FP
Medium Finish
machining machining
(Positive) (Positive)
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e Terminology of tool formula
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c. TERM CODE UNIT TERM CODE UNIT
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Y I Tool diameter D mm Horse power requirement Pc kW
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Cutting speed vc m/min Specific cutting resistance kc MPa
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O Revolution per minute n min-1 Torque Mc N.m
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Feed per minute vf mm/min Thrust Tc N
Feed per revolution fn mm/rev Cycle time tc min
Feed per tooth fz mm/t Tool life T min
Tooth z Flank wear VB mm
Axial depth of cut ap mm Crater wear Kt mm
Radial depth of cut ae mm Nose radius r mm
Peak feed pf mm
How to use E-catalogue
(cid:38) Contact with Korloy homepage
http://www.korloy.com (Korloy homepage) http://ecatalogue.korloy.com (E-catalogue)
(cid:39) Banner-icon click in homepage
(cid:40) Main picture
2 Search for category 1 Quick search
Click image by step and Search without image
Search for items
6 Administrator
Only administrators
may access this menu
7 Login/Logout
Login, Logout & Register
as a member here
8 e-mail inquiry
Contact the person
in charge for further
information by e-mail
9 My favorite
You can organize
shortcuts on your favorite
3 Search for
items(registered member
designation
only)
Search for Holder,
Insert, Parts, grade
10 Memo
You can save short text
here
4 Home 5 Select language 11 Search history
Move to home Korean-Metric, English- You can check your
Metric, English-inch type search history here
(cid:41) Screen shot
• Screen shot 1 • Screen shot 2 H
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1. Step : Select category product and check product detail 1. Category : select holder, insert or grade
2. Print : Print current detail 2. Section : Select one out of list
3. Designation : Click designation to check available insert 3. Condition : Select one out of list
4. DXF : Open or Save DXF file 4. Search : Search in selected caterogy
5. Search : Search product by designation 5. Close : Close quick search menu
6. Favorite : Select product and click this icon to add favorite
How to use Tool4U (Web quotation requriement)
(cid:38) Contact with Korloy homepage
http://www.korloy.com (Korloy homepage) http://ecatalogue.korloy.com (E-catalogue)
(cid:39) Click banner-icon on the web site
(cid:40) Main page
1 Semi standard
Standard but different in size
3 Special Tooling 7 Administrator
For special tolling Only administrators
such as gear, edge may access this
miller, railway, non- menu
standard indexable
& facemill 8 Login/Logout
Login, Logout
& Register as a
member here
2 Tailor-made
Standard no 9 My favorite
korloy item You can organize
shortcuts on your
4 Custom-tailored favorite items
Customized item by (registered member
special request only)
5 Search 10 Memo
You can search by You can save short
designation text here
11 My quotation
You can check your
quotation list here
6 Home
Click here to go on 12 Help
to the mail page Functional
description of each
nt) menu
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q • Screen shot 1 : step3. Product detail • Screen shot 2 : Size input page
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1. Step : Select category, product and check product detail Enter essential information needed to quote
2. Next step : Open new window for changing dimension and click “Quote” button to send e-mail
3. Print : Print current page
4. Search : Search product by designation