KINETICS STUDIES IN SYNTHESIS OF DIBENZYL SULPHIDE IN LIQUID-LIQUID-SOLID MODE AKASH KUMAR 109CH0582 KINETICS STUDIES ON SYNTHESIS OF DIBENZYL SULPHIDE IN LIQUID-LIQUID-SOLID MODE A THESIS SUBMITTED FOR THE DEGREE OF BACHELOR OF TECHNOLOGY IN CHEMICAL ENGINEEERING by AKASH KUMAR 109CH0582 Under the guidance of Dr. SUJIT SEN DEPARTMENT OF CHEMICAL ENGINEERING NATIONAL INSTITUTE OF TECHNOLOGY ROURKELA-769008 NATIONAL INSTITUTE OF TECHNOLOGY, ROURKELA CERTIFICATE This is to certify that the thesis report titled “KINETICS STUDIES ON SYNTHESIS OF DIBENZYL SULPHIDE IN LIQUID-LIQUID-SOLID MODE” submitted by AKASH KUMAR having roll no. 109CH0582 is final report of the project work regarding assessment for the prescribed curriculum of Bachelor of Technology in Chemical Engineering Session 2009- 2013 in the Department of Chemical Engineering, National Institute of Technology, Rourkela is an authentic work to the best of my knowledge and belief. Date: Dr. Sujit Sen Dept. of Chemical Engineering National Institute of Technology Rourkela-769008 iii ACKNOWLEDGEMENT A lot of people have been involved in the making of this project to whom I would like to thank from the bottom of my heart. Though it is not possible to acknowledge each and every one, some people deserve a special mention. First and foremost, I would like to thank my project guide, Prof. Sujit Sen who has been a guide and mentor. He has been instrumental in pushing me to my limits and providing me with research material from various sources. I also wish to thank Prof. R. K. Singh, Head of Department and Prof. H. M. Jena for providing me an opportunity to carry out the work and express my indebtedness towards the Department of Chemical Engineering, NIT Rourkela. I also thank Mr. Dhruba Sakha, technical assistant in the department of Chemical engineering, IIT Kharagpur to help us in analysis of samples. And at last I would like to thank all others who have supported, guided and helped me up to this half journey of my project. iv ABSTRACT As high quality of crude reserves are depleting and what we are left with high sulphur crude there is a strong need for some process which can effectively and economically remove sulphur from the process otherwise it may lead to unwanted side reactions which would entail consumption of reactants and energy. Usually the sulphur is removed by absorption in ammonia solution which is further processed in a Claus Unit to produce elemental sulphur which requires a high amount of energy. With a view to making more sophisticated fine chemicals which have higher usability and better market value, this project was undertaken to study the kinetics of the synthesis of dibenzyl sulphide was carried out using hydrogen sulphide rich monoethanolamine under tri phase transfer catalysis with a phase transfer catalyst (PTC). The Amberlite IR400 has been chosen the phase transfer catalyst as it is solid and can be reused. Parametric studies of the reaction between benzyl chloride in presence of organic solvent and H S rich MEA were done in this work and it is tried to determine what type of conditions favor 2 the more conversion of benzyl chloride and more synthesis of dibenzyl sulphide. V CONTENTS Title page ii Certificate iii Acknowledgement iv Abstract v Contents vi List of figures viii Chapter 1 Introduction 1-9 1.1 Hydrogen Sulfide 2 1.2 Sources of hydrogen sulphide 2 1.3 Need to remove hydrogen sulphide 3 1.4 Process used in industries to treat 3 hydrogen sulfide (removal and recovery) 1.4.1Ammonia based process 4 1.4.2 Alkanolamine based process 4 1.5 Treatment of hydrogen sulphide recoverd 6 1.5.1Claus process 6 1.5.2Crysta Sulf 7 1.5.3Wet oxidation LO-CAT process 8 1.6 Present work 8 1.7 Phase transfer catalyst 8 Chapter2 Literature survey 10-13 Chapter3 Experiments 14-19 3.1 Chemicals 15 3.2 Preparation of H S rich mono ethanol amine 15 2 3.3 Determination of sulphide content 16 3.2.1 Preparation of standard (0.1M) 16 sodium thiosulphate solution 3.2.2 Standardization of na2so4.5h2o by 16 standard kio3 solution 3.2.3 Preapration of 0.025M KIO3 solution 17 3.2.4 Estimation of sulphide concentration 17 3.4 Batch reaction 18 3.5 Analysis of organic phase 19 Chapter4 Reaction, Results and Discussion 20-25 4.1 Reaction 21 4.2 Results and DIscussion 22 4.2.1 Parametric study 22 4.2.1.1 Effect of initial sulphide conc. 22 4.2.1.2 Effect of stirring speed 23 4.2.1.3 Effect of benzyl chloride conc. 24 4.2.1.4 Recycle and reuse of Amberlite IR 400 25 4.3 Conclusion 25 vi Chapter5 Summary and Conclusion 26-27 5.1 Introduction 27 5.2 summary and conclusion 27 Chapter6 Future work 28-30 6.2 Introduction 29 6.2 Investigation of mechanism and pathway 29 6.3 Other parameters affect 29 6.4 Other Aq. Phase 30 Chapter7 References 31-34 vii LIST OF FIGURES: Fig. no. fig. caption page no. Fig 1.1 Flow Diagram of Amine Treating Process 5 Fig 1.2 Sulfur Production by the Claus Process 6 Fig 1.3 Improved Clause process 7 Fig 1.4 Amberlite IR 400 9 Fig 3.1 Kipp’s apparatus set up in lab 16 Fig 3.2 Batch reactor 18 Fig 4.1 Initial sulphide concentration effect on Benzyl chloride 22 Fig 4.2 Stirring speed effect on Benzyl chloride conversion 23 Fig 4.3 Benzyl chloride effect on Benzyl chloride conversion 24 viii ABBREVIATIONS LIST BC benzyl chloride BM benzyl mercaptan DBS dibenzyl sulphide MEA monoethanolamine GC gas chromatography PTC phase transfer catalyst TPC tri phase catalyst TBAB Tetra Butyl Ammonium Bromide CHAPTER 1 INTRODUCTION 1
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