Kanban Cards - APICS San Gabriel Valley

33 Pages·2009·0.72 MB·English

Kanban Cards
Prepared for:
APICS San Gabriel Chapter
by
Imre Andrew (Andy) Pattantyus
Strategic Modularity, Inc.
www.strategicmodularity.com
[email protected]
Phone: [phone] FAX: [phone]
Oct 28, 2009 © Strategic Modularity Inc. 2007 www.strategicmodularity.com Page 1 of 33
Overview
How to Implement a Kanban System
• What is Kanban?
• Symbology
• Basic Theory
• Several real life examples
• Planning before implementation
• Constructing Kanban Cards
• Training
• Seven Rules
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What is Kanban?
Essential to Lean Manufacturing
• Japanese for “sign” or “signboard”
• “A signaling device that gives
authorization and instructions for the
production or withdrawal (conveyance)
of items in a pull system.”
• Two types of Kanban
– Production Kanban (Make kanban)
– Withdrawal Kanban (Move kanban)
• Paperless method to control material
flow in a closed loop fashion.
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Value Stream Mapping
Kanban Symbology for VSM
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Example – Stockroom Kanban
$$
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Withdrawal Kanban
aka Move Kanban
• Authorize the conveyance of parts to a
downstream process.
• Two Forms: Interprocess & Supplier
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Production Kanban
aka Make Kanban
• Authorize the manufacture of parts for a
downstream process.
• One card = one container of parts
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Withdrawal & Production Kanban
Make & Move Kanban Create Pull
• Move Kanban pulls material from a very small in-
process stock (supermarket).
• Supermarket is depleted, causing the release of a
Make Kanban card.
• The Make Kanban triggers the manufacture of
additional components to replenish the supermarket
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Systems Planning for Kanban Cards
Future State Value Stream Map
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Barstock Kanban
Pull – From Supplier
• Milk Run - Daily Reorder
• Ergonomic Handling
• Plan for Every Part – 2 Bin
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