IS/ISO 18652: Building contruction machinery and quipment - external vibrators for concrete

2005·9.5 MB·English

by  Bureau of Indian Standards

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IS/ISO 18652 (2005): Building contruction machinery and
quipment - external vibrators for concrete [MED 18:
Construction Plant and Machinery]
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ISIISO 18652 : 2005
(Superseding IS4656:1968)

Indian Standard
BUILDING CONSTRUCTION MACHINERY
AND EQUIPMENT - EXTERNAL VIBRATORS
FOR CONCRETE
ICS 91.220
© BIS 2009
BUREAU OF INDIAN STANDARDS
MANAK BHAVAN. 9 BAHA DUR SHAH ZAFAR MARG
NEWDELHI110002
March 2009 PriceGroup9
Construction PlantandMachinerySectional Committee, MED 18
NATIONALFOREWORD
ThisIndianStandardwhichisidenticalwithISO18652:2005'Buildingconstructionmachineryandequipment
- External vibrators for concrete' issued by the IntemationalOrganizationfor Standardization (ISO) was
adoptedbytheBureauofIndianStandardsontherecommendationoftheConstructionPlantandMachinery
SectionalCommitteeandapprovaloftheMechanicalEngineeringDivisionCouncil.
Thisstandardsupersedes IS4656 :1968'Specificationforform vibratorsforconcrete'.
The text of ISO Standard has been approved as suitable for publication as an Indian Standard without
deviations.Certainterminologyandconventionsare,however,notidenticaltothose usedinIndianStandards.
Attention isparticularlydrawn tothe following:
a) Whereverthewords'InternationalStandard'appearreferringtothis standard,theyshouldbereadas
'IndianStandard'.
b) Comma(.)hasbeenusedasadecimalmarkerintheIntemationalStandardwhileinIndianStandards,
thecurrentpractice isto use apoint(.)asthedecimalmarker.
Inthisadoptedstandard,referenceappearstothefollowingInternationalStandardsforwhichIndianStandards
alsoexists. The correspondingIndian Standardswhich aretobesubstitutedintheirplaces arelisted below
alongwiththeirdegreeofequivalencefortheeditions indicated:
InternationalStandard Co"espondingIndianStandard DegreeofEquivalence
ISO4414:1998Pneumaticfluidpower IS12725:2002 Pneumaticfluidpower Identical
- General rules relating tosystems - General rules relating to systems
(firstrevision)
ISO6150:1988Pneumaticfluidpower IS15097:2002Pneumaticfluidpower do
- Cylindrical quick-action couplings - Cylindricalquick-actioncouplingsfor
for maximum working pressures of maximumworking pressuresof 10bar,
10bar,16barand25bar(1MPa.1.6 16barand25bar(1MPa,1.6MPaand
MPaand2.5MPa)- Plugconnecting 2.5 MPa) - Plug connecting
dimensions,specifications.application dimensions.specifications,application
guidelinesandtesting guidelinesandtesting
ISO 7241-1 : 1987 Hydraullic fluid IS 13614 (Part 1) : 1995 Hydraullic do
power - Quick-action couplings fluid power- Quickaction couplings:
Part1:Dimensionsandrequirements Part1Dimensionsandrequirements
ISO8041 :1990 Human responseto IS 14737 : 2000 Human response to do
vibration- Measuringinstrumentation vibration- Measuringinstrumentation
IEC60034-1:2004Rotatingelectrical ISIIEC 60034-1 : 2004 Rotating do
machines - Part 1: Rating and electricalmachines:Part1Rating and
performance performance
IEC60034-5 :2006Rotatingelectrical ISIIEC 60034-5 : 2006 Rotating do
machines - Part 5: Degrees of electricalmachines:Part5Degreesof
protection provided by the integral protection provided by the integral

designofrotatingelectricalmachines design of rotating electrical machines
(IPcode)- Classification (IPcode) - Classification
(Continuedonthirdcover)
ISIISO 18652: 2005
Indian Standard
BUILDING CONSTRUCTION MACHINERY
AND EQUIPMENT - EXTERNAL VIBRATORS
FOR CONCRETE
1 Scope
This International Standard defines terms and specifies the classification, performance requirements, test
methods,designation andcommercial specifications ofexternalvibrators forconcrete (hereinafterreferredto
as"vibrators").Itisapplicable onlytothosepower-drivenexternalvibrators usedfor compactingconcretemix
byvibrationfromtheoutside.
NOTE Theuseofexternalvibrators consistsintheirattachmenttofonns,vibration stands,vibrationtables,surface
vibratorsandvibratingbeamsinordertocompacttheconcretemix.
2 Normativereferences
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document(includinganyamendments)applies.
ISO2398:1995, Rubberhose,textile-reinforced,forcompressedair- Specification
ISO4414:1998,Pneumaticfluidpower-Generalrulesrelatingtosystems
ISO6150:1988, Pneumatic fluid power- Cylindrical quick-action couplings for maximum workingpressures
of 10bar, 16bar and 25bar (1MPa, 1,6MPa, and 2,5MPa)- Plug connecting dimensions, specifications,
applicationguidelines andtesting
ISO7241-1, Hydraulic fluidpower- Quick-action couplings- Part 1:Dimensionsandrequirements
ISO8041, Humanresponse to vibration- Measuringinstrumentation
ISO8331, Rubber and plastics hoses and hose assemblies- Guide to selection, storage, use and
maintenance
ISO11375:1998,Buildingconstructionmachineryandequipment- Termsanddefinitions
ISO12100-2:2003, Safety ofmachinery-Basic concepts, general principlesfor design- Part2: Technical
principles
lEG60034-1:2004,Rotating electricalmachines- Part 1:Ratingandperformance
lEG60034-5,Rotating electrical machines- Part 5:Degrees ofprotectionprovidedby the integral design of
rotatingelectricalmachines(IPcode) - Classification
lEG60204-1:2000,Safety ofmachinery- Electricalequipmentofmachines- Part 1:Generalrequirements
lEG60745-1:2003, Hand-heldmotor-operatedelectrictods- Safety- Part 1:Generalrequirements

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ISIISO 18652: 2005
3 Termsand definitions
Forthepurposesofthisdocument,thetermsanddefinitionsgiveninISO11375andthefollowingapply.
3.1
electricexternalvibrator
vibratorinwhichtheprimemoverisanelectricmotor
NOTE Theelectric external vibratorismoved byasquirrel-eage, single- orthree-phaseinductionmotoronthe shaft
endsofwhicheccentricout-of-balancemasses arefixed(forexamples, seeFigures A1 andA7).
3.2
pneumaticextemalvibrator
vibratoroperatingontheprincipleofbearinglessturbinewithpneumaticdrive
NOTE1 The pneumatic external vibrator has typically a rotary vibration generator in the form of a bushing or ball
locatedinahousing,which rollsonafixed axle.Thevibratorsetiscomposed ofthe vibratoritself, supplyhose with on/off
stopcock and various fixtures for use with metal and wooden-type shuttering. The on/offstopcock makes it possible to
changethevibrationparameters.
NOTE2 Forexamples,seeFlQuresA.2,A.3,A8andA9.
3.3
hydraulicexternalvibrator
vibratorcomprisingarotatingeccentricmassdirectlycoupledtoaspeciallydesignedhydraulicmotor
NOTE1 Thehydraulicexternalvibratorissuppliedby afeedercontaininghydraulicpump.pressureand flowcontrols,
withtheaimofthepreciseregulation ofvibrationfrequencytosuitrequirements.
NOTE2 Foranexample,seeFigureA.4.
3.'-
high-frequencyexternalvibrator
HFexternalvibrator
vibratoroperatingatafrequency70Hzandabove
NOTE High-frequencyelectricvibratorsaretypically squirrel-eageinductionmotors fedfromconvertors.
3.5
nonnalfrequencyexternalvibrator
NFexternalvibrator
vibratoroperatingat afrequencybelow70Hz
NOTE Normal frequencyelectricvibrators are typically squirrek:ageinductionmotorssuppliedwith the currentofa
networkfrequency.
3.6
externalvibratorofdirectedvibration
vibratorforgenerationofdirectedvibrations
NOTE Forexamples,seeFiguresA10.A.11andA.12.
3.7
singleexternalvibratorofdirectedvibration
vibratorforgenerationoflinear,verticalvibrationsbyspecialfixingonthehinge
NOTE Forexamples, seeFigures A10b)andA11.

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I5nSO 18652: 2005
3.8
doubleexternalvibratorofdirectedvibration
vibrator for generation of the linear directed vibrations and composed of two external vibrators rotating in
oppositedirectionsandjoined byagear
NOTE1 Thesevibrators maybedrivenbyanextemalmotororconsistoftwoinductionmotorsgearedtogetherand
enclosedinacommonhousing.
NOTE2 Forexamples,seeFiguresA.10a)andA12.
3.9
fixed externalvibrator
vibratorfixedtothevibrating objectdirectlybymeanoftreads
NOTE Forexamples,seeFiguresA1,A2andA5.
3.10
removableexternalvibrator
yibratorfixedtothevibratingobjectindirectlybymeansofaquick-actionclamping andreleasingdevice
NOTE Forexamples,seeFiguresA3,A6andA9.
3.11
externalvibratorwithexternalmotor
vibratordrivenbyexternal electricmotororinternalcombustionengine
3.12
frequencyand voltageconverterforexternalvibrator
unit usedfor electric supply of the external vibrator with frequency higher than in power network and safety
voltage
3.13
high-and-normalfrequencygeneratingset
unitcomposedofinternalcombustion engine,electricgeneratorandfrequencyconverter
4 Classification
Vibratorsshallbeclassified accordingtofrequency,powersourceandstructure inaccordance withTable1.
Table1- Classificationofexternalvibrators
Class Frequency Powersource Structure Power
W
25,35,50,75,100,150,200,250,400,550,750,1100,
NF Normal
Fixedtype 1500,1700,2200,30004000
Elec.tricmotor
Removabletype 30,50.100.150.200.300,400,550.750,1000.1500,
HF High
2000,2500
Fixedtype
P - Pneumatic -
Removabletype
Fixedtype
H - Hydraulic -
Removabletype

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ISIISO 18652: 2005
5 Structure
Avibrator's structuredependsonthe type ofdrive (electric,pneumatic,hydraulic),parameters (frequencyand
centrifugal force) and the method of fixing tothe vibrating object. Examples of differentvibratorstructuresare
showninAnnex A.
6 Performance requirements
6.1 Frequency
Vibrators shall be classified according to their frequency, in accordance with Table 2,when subjected to the
loadtestaccordingto8.2.Thevibrator'sfrequencyshall complywith thedata as declared byits manufaoturer.
Table2- Frequencyofexternalvibrators
Designation Frequency
NF Below70Hz
HF 70Hzandabove
6.2 Centrifugalforce
A vibrator's prime movershall be sufficientto drive the device,without losing speed, such that the declared
centrifugal force ismaintainedcontinuouslyunderthe maximum loadofintendeduse.
6.3 Rating time
The rating time of a vibrator shall be continuous. For electric external vibrators, an intermittent duty (rating
class) specifiedaccordingto IEC60034-1:2004, 3.2and4.2, and agreedbetweenthe supplierand purchaser
ispermissible. Thedesignationofthesevibratorsshall correspondto IEC60745-1:2003,7.2.
6.4 Currentandpowerconsumption
The current and power consumption of the electric vibrators, when subjected to a load according to 8.2,
shouldcomplywithdata declaredbythe manufacturer.
6.5 Safety requirements
6.5.1 General
External vibrators shall be designedand theircomponentsselected,applied,mountedand adjustedtoprovide
safe operation. Inthe eventof afailure, the safety ofpersonnelshall be the prime consideration and damage
toequipmentandenvironmentminimized.Possible modesoffailureand intendedoperations and use shall be
considered.
It is recommended that technical principles and specifications according to ISO 12100-2 for the design of
vibratorsinrespectoftheir safety,be followedand used.

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151150 18652: 2005
6.5.2 Electricexternalvibrators
6.5.2.1 General
These vibrators shall comply with the requirements of IEC60204-1 and IEC60034-1 unless otherwise
specified in this International Standard and shall be constructed as far as possible in accordance with
internationallyaccepted bestdesign practice.asappropriatetotheapplication.
6.5.2.2 Degreeofprotection
Thevibrator cabling should beprotected to atleast IP55 accordingto IEC60034-5 due to exposure towater
cleaningandfinedust.
6.5.2.3 Protectionagainstoverload
Overloadprotection ofelectric external vibrators shallbeprovidedforeach unitrated atmore than0.5kW.For
recommendations onoverload protection,seeIEC60204-1:2000,7.3.
6.5.2.4 Thermalperformance
The temperature rise of properly mounted vibrators should remain within the limits of the insulation class
accordingtoIEC60034-1:2004,section 7.
6.5.2.5 Earthing
The vibrators shall be provided with means for connecting a protective conductor or an earth conductor. A
performance ofthese means shallcomply withtherequirements ofIEC60034-1:2004. 10.1.
6.5.2.6 Insulation resistance
The insulation resistance measured at 500V d.c. between the power circuit conductors and the protective
bondingcircuitshallnot belessthat 1MO.inaccordance with IEC60204-1:2000,19.3.
6.5.2.7 Withstandvoltagetest
The electric external vibrator shall withstand a test voltaye applied for a period of at least 1s between the
conductorsofallcircuits andtheprotective bondi.ngcircuit.Thetestvoltage shall
haveavalueoftwice therated supply voltageofthevibratoror1000V,whicheveristhegreater,
beatafrequencyof50Hz,and
besupplied from atransformerwithaminimum ratingof500VA.
SeeIEC60034-1:2004,8.1orIEC60204-1:2000,19.4.
6.5.3 Pneumaticand hydraulicexternalvibrators
Pneumaticandhydraulicvibrators shall
demonstratecorrectoperation intheoperational test,and
passthe pressuretestatthemaximum woriting pressureunderallconditionsofintended use.
Leakageanddamage ofavibratorcomponent should notcauseafluidejectionhazard.

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