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IS 9067: Ships and marine Techonology - launching Appliances For Davit- Launched Life boats Second Revision PDF

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इंटरनेट मानक Disclosure to Promote the Right To Information Whereas the Parliament of India has set out to provide a practical regime of right to information for citizens to secure access to information under the control of public authorities, in order to promote transparency and accountability in the working of every public authority, and whereas the attached publication of the Bureau of Indian Standards is of particular interest to the public, particularly disadvantaged communities and those engaged in the pursuit of education and knowledge, the attached public safety standard is made available to promote the timely dissemination of this information in an accurate manner to the public. “जान1 का अ+धकार, जी1 का अ+धकार” “प0रा1 को छोड न’ 5 तरफ” Mazdoor Kisan Shakti Sangathan Jawaharlal Nehru “The Right to Information, The Right to Live” “Step Out From the Old to the New” IS 9067 (2012): Ships and marine Techonology - launching Appliances For Davit- Launched Life boats Second Revision [TED 19: Marine Engineering and Safety Aids] “!ान $ एक न’ भारत का +नम-ण” Satyanarayan Gangaram Pitroda ““IInnvveenntt aa NNeeww IInnddiiaa UUssiinngg KKnnoowwlleeddggee”” “!ान एक ऐसा खजाना > जो कभी च0राया नहB जा सकता हहहहै””ै” Bhartṛhari—Nītiśatakam “Knowledge is such a treasure which cannot be stolen” IS 9067:2004 ISO 6067:1985 W’w#vm5 4d-rFrFTbr*w@tqm=l=Trq– mldhmiiam-=f Indian Standard SHIPBUILDING AND MARINE STRUCTURES — WINCHES FOR LIFEBOATS ( First Revision) ICS 47.020.50 @BIS 2004 BUREAU OF INDIAN STANDARDS MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG N-EW DELHI 110002 December 2004 Price Group 3 Marine Engineering and Safety Aids Sectional Committee, TED 19 NATIONAL FOREWORD This Indian Standard (First Revision) which is identical with ISO 6067:1985 ‘Shipbuilding and marine structures — Winches for lifeboats’ issued by the International Organization for Standardization (ISO) was adopted by the Bureau of Indian Standards on the recommendations of the Marine Engineering and Safety Aids Sectional Committee and approval of the Transport Engineering Division Council. The Indian Standard was first issued in 1979. This revision has been taken to harmonize it with latest version of ISO Standard. The text of the International Standard has been approved as suitable for publication as an Indian Standard without deviations. Certain conventions are, however, not identical to those used in Indian Standards. Attention is particularly drawn to the following:. a) Wherever the words ‘International Standard’ appear referring to this standard, they should be read as ‘Indian Standard’. b) Comma (,) has been used as a decimal marker while in Indian Standards, the current practice is to use a point (.) as the decimal marker. CROSS REFERENCES In this adopted standard reference appears to certain International Standards listed below for which Indians Standards also exist. The corresponding Indian Standards, which are to be substituted in their places, are given below along with their degree of equivalence for the editions indicated: International Standard Corresponding Indian Standard Degree of Equivalence lSO/R 338 Lifeboats for less than IS 4602:1968 General requirements and Technically one hundred people (withdrawn) testing of life boats for less than one equivalent hundred persons LSO 2408: 1985 Steel wire ropes for IS 2266 : 2002 Steel wire ropes for do general purposes — Characteristics general purposes — Specification ISO 2944:1974 Fluid power systems . — and components — Nominal pressures ISO 3828:1984 Shipbuilding — Deck IS 8650 (Parts 1 to 5):1989 Shipbuilding Technically machinery — Vocabulary — Deck machinery — Glossary of terms equivalent and graphical symbols ISO 4413:1979 Hydraulic fluid power — — — General rules for the application of equipments to transmission and control systems (Continued on third covet) —- --?..- IS 9067:2004 ISO 6067:1985 Indian Standard SHIPBUILDING AND MARINE STRUCTURES — WINCHES FOR LIFEBOATS (First Revision ) 1 Scope and field of application 3 Definitions This International Standard specifies the requirements for For the purpose of this International Standard, terms and design, construction, safety, performance and acceptance definitions given inISO 3&28apply. testing of winches for lifeboats, used for manual, gravity or stored mechanical power launching, recovery and storage of lifeboats. Terms particularly applicable to this International Standard are defined below : This International Standard does not include requirements for theprimemover (ifany) usedtooperate thewinch, which may haveelectric, hydraulic or pneumatic drive. 3.1 Iifeboet : A craft complying with the requirements of Regulation 41 of SOLAS 1974 asamended. NOTE – Users of this International Standard shallalso ensure com- pliance with requirements, rules and regulations of the national authority of the ship concerned, inorder to obtain the classification 3.2 working load, Q :The maximum force exerted by the “approved type”. fall or falls at the winch drums, when turning out, lowering, hoisting or stowing the lifeboat, under the conditions pre- scribed by IMO. 2 References 1S0/ R338, Lifeboats for lessthan one hundred people. 3.3 test holding load, TL: A static load equivalent to 1,5 times the working load Q which the winch brake shall be ISO 2408, Steel wire ropes for genaral purposes – capable of holding. Characteristics.1J ISO 2944, Fluid power systems and components – Nominal prassures. 3.4 dynamic braking load :That loadonthe winch drums produced bythe lifeboat loadedwith itsfullcomplement ofper- ISO 3828, Shipbuilding and marine structures – Deck sons and the inertial forces which occur when the craft is machinery — Vocabulary. stopped from a lowering speed complying with national administration requirements. ISO 4413, Hydraulic fluid power – General rules for the application ofequipment to transmissionand control systems. 3.5 hoisting load, Q, : The force at the winch drums de- ISO 4414, P~eumatic fluidpower – Recommendations for the rived from the load required to lift the lifeboat with its full application ofequipment to transmissionand control systems. equipment and a number of persons asstated bythe national administration. ISO 7824, Sh@building – Lubrication nipples – Coneand flat types.2) ISO 7825, Shipbuilding – Deck machinery – General 3.6 brake setting load, Q2:The force at the winch drum requirements.z) derived from the fully equipped lifeboat being lowered with its full complement of persons. IEC Publication 92, Electrical installations inships, IEC Publication 529, Classificationofdagreesofprotection pro- 3.7 nominal size: Thesize corresponding to the working videdby enclosures. load Q, expressed inkilonewtons. 1) At pressnt atthe stage ofdraft, (Revision of ISO 2408-1973.) 2) At present atthe stage ofdraft. ..- “.-, -. IS 9067:2004 ISO 6067:1985 4 Design and construction 4.5 Manual recovery 4.1 Mounting of winches 4.5.1 All winches shallbeprovidedwith afacility for manual recovery ofthe lifeboat. The facility may comprise one ortwo A sketch shall be prepared by the purchaser at the time of the crank handlesorhandwheels, each ofwhich may beoperated enquiry to show the mounting position and the lowering direc- bytwo persons. tion (if necessary) of the winch and drum(s) relative to the lifeboat and launching system, generally as shown in the 4.5.2 The crank handles and handwheels shall not rotate annex. Other forms of winch systems may be permitted. when the lifeboat islowered, orwhilst hoisting under power. 4.2 Material stresses 4.5.3 Continuous effort formanualoperation shallnotexceed 160 Nperpersonataradiusof400 mm. The effort foratowing The manufacturer of the winch shallbe responsiblefor deter- may be higher. mining the strength requirements of the component parts of the winch, taking intoaccount allloads(includingthe dynamic braking load) which in any case shall not be taken lessthan 4.5.4 Provisionshallbemadetoallow thefallstobemanually twice the working loadQ. Furthermore, the stresslevelinany unwound. part of the winch shallnot exceed the tensile strength divided by4,5. 4.6 Design rope 4.3 Drum design This International Standard isba.5edon the useof galvanized steel wire rope with fibre core with a stated tensile grade of 4.3.1 Lifeboat winches may be designed with a single split 1770 N/mm2 as specified in table 10 of ISO 2406 [6 x 36 drum ortwo separate drums. Inthe case oftwo drums, these Warrington-Seale (FC)I. shall be arranged to enable the rope falls to run at the same rate. The ropesizeselectedshallbesuchthat itsminimum breaking loadisnot leesthan sixtimes the working load Q. 4.3.2 The drum lengthshallbesuchthat theropecanbefully accommodated innotmorethanthree layers. Providedthatthe NOTE – Theabove requirements donotprecludetheuseinserviceof complete length of rope isevenly reeled, the outermost layer othersuitable wire ropes, which comply with arecognized standard. shall not exceed 2/3 of the drum length. The fleet angle shall not be more than 5° for single layer grooved drums and not 4.7 Controls more than 3° for allother cases. 4.7.1 Method of control of brake 4.3.3 The drum diameter shall normally be not less than 16times the rope diameter. The lifeboat holding brake shall be operatad manually from a position on’board the shipand by request alsooperated from 4.3.4 The flange height shall project at least 1,5 rope within the lifeboat. diameters beyond the outermost layer, when the rope isfully and evenly reeled onthe drum. NOTE – When fire-resistant lifeboatsareused,thecontrolfromwithin the lifeboat iarequired bymost national administrations. 4.4 Brake design 4.7.2 Power sources . 4.4.1 Holding brake Powered winches shall be designed for operation by electric, hydraulic or pneumatic drive, rjeaignated Efor electric, H for The winch shall be fitted with a brake capable of applying a hydraulic, and Pfor pneumatic. brakingtorque sufficient to maintain thetest holdingload, TL, andshallbesuchthat itcould safelywithstand the application ofthemaximum dynamic loadwhich couldoccurwhen braking Unpowered winches shallbedesignated M, and maybe driven from the speed required by 5.4, taking into account the bya portable power unit, if required. Where aportable unit is possibilitythat the winch may belowering a loadlessthan Q. used, provisionshallbe made for the transfer of thetorque to All manual brake controls shallbesoarranged that the brakes the winch frame. arealwaysfullyapplied, unlessthebrakeisunderthecontrolof aperson either on deck or inthe lifeboat. 4.7.3 Marking of operating devices 4.4.2 Governing brake All control handles, handwheels, push buttons or leversshall be clearly and permanently marked to indicate their purpose The winch shallalsobefitted with agoverning brake, capable and mode of operation, unlessthe control isself-explanatory. of governing the lowering speed of the lifeboat to comply Provisionshallbemadeto indicatethedirection ofhoistingfor with 5.4. manual recovery of the lifeboat. 2 —. ,- .——. IS 9067:2004 ISO 6067:1985 4.7.4 Automatic stop 5.2 Powered winches for lifeboats shall be capable of hoistingaQ1loadatanaverage lifeboat speedof notlessthan All operating devices for lowering and power recovery shall 0,05 m/s with the number of persons asstated in3.5. return to the stop position automatically. 5.3 Unpowered winches shall be capable of hoisting a Q, 4.8 Lubrication loadataminimum lifeboat speedofnotlessthan0,005 m/sup to embarkation level. The winch shallbedesignedforthemounting stipulated in4.1. All bearingsurfacesandpartswhich requirelubricationshallbe adequately lubricated at any angle upto20° from the original 5.4 Allwinches shallbecapable of lowering aQ2loadunder mounting position. gravity at the lifeboat speed required by the national administration. Grease nipplesshallconform to ISO 7824. 6 Designation 4.9 Drive equipment 6.1 Winches for lifeboats conforming to this International 4.9.1 Electricaldrivesandcontrol equipment shallconform to Standard shallbe designated asfollows : the requirements of IEC Publication 92. Deck mounted enclosures shall conform to IEC Publication 529 1P56 and portable equipment to IP33. a) lifeboat winch; b) number of this International Standard; 4.9.2 Hydraulic drivesandcontrolequipment shallconform to the requirements of ISO 4413. System nominal pressuresshall be selected from ISO 2944, and the drive shall operate at a c) type of drive : pressure 10 % below the selected nominal pressure and pro- viding performance indicated in5.2. E = electric, H = hydraulic, 4.9.3 Pneumatic drivesand control equipment shallconform to the requirements of ISO 4414. System riominal pressures P = pneumatic, shallbeselectedfrom ISO 2844, andthedriveshalloperate ata M = unpowered winch; pressure 10 % below the selected nominal pressure and pro- viding performance indicated in 5.2. d) nominal size(according to the table); e) orientation and mounting (seethe annex); 5 Performance f) splitdrum, asappropriate (“X” when the lifeboatwinch 5.1 Winch performance shallconform to t h e table. isprovided with a splitdrum). Table – Winch performance data Example: 1 2 3 4 5 Designation of a winch for a lifeboat according to ISO 6067, Minimum Recommended hydraulically powerad (H}, of nominal size50, drum position Test iominal w;;:r19 holding breaking ropa inclined, fixation frame, left-side arrangement, without split size load diameter load drum : per fall 1s0 2048 Q TL (twin fall (twin fall arrangement) arrangement) Lifeboat winch 1S”0S087-H-50, drum position kN kN kN mm inclined, fixation frame and left-sidearrangement 12,5 12,5 18,8 37,5 9 16 16,0 24,0 48,0 10 20 20,0 30,0 60,0 11 6.2 A labelshallbeplacedonthewinch with onlythenumber 25 25,0 37,5 75,0 12 ofthisInternational Standard, thetypeofdriveandthenominal 31,5 31,5 47,3 84,5 13 size. 40 40,0 60,0 120,0 16 50 50,0 75,0 150,0 18 Example : 63 63,0 94,5 188,0 20 80 80,0 120,0 240,0 22 ISO 6W7-H-50 100 100,0 1!3),0 3m,o 24 125 125,0 187,5 375,0 26 160 160,0 240,0 480,0 32 7 Acceptance tests NOTE – The boat speed may be obtained by single or multi-part tackle. The winch shallbedesigned accordingly. The following tests shallbe performed. 3 ,-”.. a -.’ r --q IS 9067:2004 ISO 6067:1985 7.1 No load test demonstrated that the load can be held, after the drum has been released, for one complete turn at low apeed. Test winch for 10 min without rope. Check starting, atopping and setting of any limit switches. 7.5 On board test 7.2 Hoisting test Some testsspecified inclause7 may becarried out on board, subject to agreement between the manufacturer and the pur- Hoist aload Q, to atotal height of 15 m, inone orseveral steps chaser. according to the manufacturer’s specified possibilities. In case of several steps, they shall be made without interruption. In any case, ths proving and functional teats of launching Equivalent loads and speeds may be accepted. appliances asawhole shallbecarried out on board. During the test the following shall be reported : a) oiltightness ofjoints; 8 Information to be provided by the purchaser to the manufacturer b) power input; The purchaser shall supply the following information to the c) hoisting speed at drums; manufacturer : ---- d) correct operation of the brake and ratchet; a) winch to ISO 6067; --a$! , e) interlocking between hand drive and power drive. b) type of drive, power suppl~ c) sketch (in accordance with 4.1), orientation, lowering 7.3 Lowering test (if necsssa~) and mounting (seethe annex); Lower a load Q2 from a total height of 15 m, in one or several d) total travel of the lifeboat; steps according to the manufacturer’s specified possibilities. In case of several steps, they shall be made without interruption. e) wirs ropediameterandtypeofrope; Check the lowering speed. Check the interlocking between the hand drive and gravity lowering. When lowering, check the f) Iifsboat type and technical data; working of the governing brake at least twice. g) number of parts inthe tackle; 7.4 Holding brake test h) loadQ, and boat hoisting speedat this load; Check the holding brake with the test holding load, TL. The drum shall not rotate when loaded to 1,5 Q. It shall also be j) loadQ2and boat lowering speed atthisload. 4 -....- -. . . .=- - . Annex Mounting of winches (This annex forms an integral part ofthe Standard. ) z Gearbox Drum arrangement andorientation Fixation &g Drum arrangement Side cl: shaft apnodsidtriounm Deck Frame Ceiling Left Right c% CJp I w El Inclinad @ &~ ,-,.,+. ,.,.pw B q 63 ,., . v Horizontal ,f. , z./ .+/ st+> Observer m 1 , 1 LA- Split Separate Symmetrical x - Left I Right Left I Riaht Left I Rioht v v v !“”“ Obaawer Observar Observer LaterBdviav” I I I Planview Ul .. .i

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