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IS 6528: Stainless steel wire PDF

12 Pages·1995·1.3 MB·English
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इंटरनेट मानक Disclosure to Promote the Right To Information Whereas the Parliament of India has set out to provide a practical regime of right to information for citizens to secure access to information under the control of public authorities, in order to promote transparency and accountability in the working of every public authority, and whereas the attached publication of the Bureau of Indian Standards is of particular interest to the public, particularly disadvantaged communities and those engaged in the pursuit of education and knowledge, the attached public safety standard is made available to promote the timely dissemination of this information in an accurate manner to the public. “जान1 का अ+धकार, जी1 का अ+धकार” “प0रा1 को छोड न’ 5 तरफ” Mazdoor Kisan Shakti Sangathan Jawaharlal Nehru “The Right to Information, The Right to Live” “Step Out From the Old to the New” IS 6528 (1995): Stainless steel wire [MTD 16: Alloy Steels and Forgings] “!ान $ एक न’ भारत का +नम-ण” Satyanarayan Gangaram Pitroda ““IInnvveenntt aa NNeeww IInnddiiaa UUssiinngg KKnnoowwlleeddggee”” “!ान एक ऐसा खजाना > जो कभी च0राया नहB जा सकता हहहहै””ै” Bhartṛhari—Nītiśatakam “Knowledge is such a treasure which cannot be stolen” IS6528:1995 ( ) qpr 9u;Tfk#JT Indian Standard STAINLESS STEEL WIRE - SPECIFICATION ( First Revision ) tsriF tnirpeR TSUGUA 1997 ICS 77 : 140’20 @ BIS 1995 BUREAU OF INDIAN STANDARDS MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG NEW DELHI 110002 December 1995 Price puorG 3 yollA sleetS and laicepS sleetS lanoitceS ,eettimmoC DTM 16 FOREWORD sihT naidnI dradnatS ( tsriF noisiveR ) was detpoda yb eht uaeruB fo lndian retfa~,sdradnatS eht tfard dezilanif yb eht yollA sleetS and laicepS sleetS lanoitceS eettimmoC had neeb devorppa yb eht lacigrullateM gnireenignE noisiviD .licnuoC sihT naidnI dradnatS was tsrif dehsilbup ni eht raey 1972. elihW gniweiver this naidnI ,dradnatS eht eettimmoc tlef that ti d!uohs eb desiver taking eton fo eht tneserp secitcarp gnieb dewollof ni eht yrtnuoc ni this .dleif nI this noisiver gniwollof segnahc era :edam owT wen sedarg X20Crl3 and X30Cr13 evah neeb dedda htiw rieht lacimehc noitisopmoc and lacinahcem .seitreporp An evitamrofni xennA A has neeb nevig rof eht tifeneb fo eht resahcrup gnivig sralucitrap ot eb deificeps yb eht resahcrup elihw gnicalp redro rof eht sleets derevoc ni this standard. sihT naidnI dradnatS speek ni weiv eht gnirutcafunam and edart secitcarp dewollof ni eht yrtnuoc ni this .dleif nI eht noitalumrof fo this standard assistance has neeb devired morf eht :gniwollof SID/OSI 683/X111 detaert-taeH ,sleets yolla sleets and eerf gnittuc sleets - traP 13 : thguorW stainless .sleets lanoitanretnI noitazinagrO rof .noitazidradnatS SB : 970 traP 4 : 1970 thguorW sleets ( ,smoolB ,stellib bars and sgnigrof > - traP 4 sselniatS taeh gnitsiser and evlav .sleets hsitirB Standards .noitutitsnI MTSA A 7691-085 sselniatS and gnitsiser-taeh leets .eriw naciremA yteicoS rof gnitseT and .slairetaM roF eht esoprup fo gnidiced rehtehw a ralucitrap tnemeriuqer fo this standard is deilpmoc ,htiw eht lanif ,eulav devresbo ro ,detaluclac gnisserpxe eht tluser fo a tset ro ,sisylana shall dednuor be ffo ni ecnadrocca htiw SI 2 : 1960 seluR‘ rof gnidnuor ffo laciremun seulav ( revised )‘. ehT rebmun fo tnacifingrs secalp deniater ni eht dednuor ffo eulav dluohs eb eht emas as that fo eht deificeps eulav ni this standard. SI 6528:1 995 Indian Standard STAINLESS WIRE- SPECIFICATION LEETS ( First Revision ) 1SCOPE IS .oN Title 1.1 sihT standard srevoc eht tnemeriuqer rof 10461 ( traP 2 ) : dohteM rof noitanimreted fo stainless leets eriw rof lareneg noisorroc -siser 1994 ecnatsiser ot ralunargretni .ecnat noisorroc fo citinetsua stain- less sleets : traP 2 noisorroC 1.2 sihT standard shall ton ylppa ot eriw desu tset ni a ciruhplus reppoc/dica rof erutcafunam fo gnidlew .sedortcele etahplus muidem ni eht -erp ecnes fo reppoc sgninrut 2 SECNEREFER ynnepynoM( Strauss )tset ehT gniwollof naidnI Standards era yrassecen 3 YGOLONIMRET stcnujda. ot this standard: roF eht esoprup fo this standard, eht snoitinifed SI No. Title nevig ni SI 1956 ( traP 5 ) : 679l shall .ylppa 228 : 1959 sdohteM fo lacimehc sisylana 4 YLPPUS FO LAIRETAM fo sleets ( dnoces revision ) lareneG stnemeriuqer rof eht ylppus fo lairetam 806-l : 1995 laciuahceM gnitset fo slatem - elisneT gnitset ( shall mrofnoc ot SI 8910 : 1978. second revision ) 5 ERUTCAFUNAM 1716 : 1985 dohteM rof esrever dneb tset rof cillatem eriw ( second Unless deerga esiwrehto ni eht redro eht -ssecorp se desu ni making eht leets and eht tcudorp era revision ) tfel ot eht noitercsid fo eht .rerutcafunam 1717 : 1985 dohteM rof elpmis noisrot tset nehW os ,derised eht ,resahcrup shall eb -rofni rof eriw ( dem fo leets making .ssecorp secon d revision ) 1755 : 1983 dohteM rof gnipparw tset fo 6 MODEERF FROM STCEFED eriw ( first revision ) ehT ecafrus fo eht eriw shall eb htooms and 1762 ( traP )1 : edoC rof noitangised fo :sleets eerf morf lufmrah ecafrus .stcefed nehW -iuqer 1974 traP 1 desaB no rettel slobmys der yb eht ,resahcrup eht htped fo lanidutignol ( first revision ) ,gnikcarc rof ,elpmaxe riah maes at hcae dne fo eht eriw shall ton deecxe eht stimil nevig traz7if591 5 ) : yrassolG fo smret gnitaler ot :woleb nori and :leets traP 5 thgirB leets bars and eriw (first Diameter, mm Depth of -Cracking, mm revision ) 00’2 Up ot and 70’0 and rednu gnidulcni 00’8 ,6527 : 1995 sselniatS leets eriw dor revO 00‘8 oT eb deerga nopu -teb neew eht resahcrup and :0198 1978 lareneG lacinhcet yreviled eht reilppus stnemeriuqer rof leets and leets stcudorp 7 LACIMEHC NOITISOPMOC (;&Ol traP 1 ) : dohteM rof noitanimreted fo~ ecnatsiser ot ralunarg-retni 7.1 ehT eldal sisylana fo sleets nehw deirrac tuo noisorroc fo citinetsua stain- rehtie yb eht dohtem deificeps ni tnaveler parts less sleets : traP 1 noisorroC fo SI 228 ro yna rehto dehsilbatse /latnemurtsni tset ni cirtin dica muidem yb lacimehc ,dohtem shall eb as nevig ni elbaT .I tnemerusaem fo ssol ni mass nI esac fo ,etupsid eht erudecorp nevig ni yeuH( )tset tnaveler parts fo SI 228 shall eb eerefer .dohtem (first revision ) 1 IS 6528 : 1995 -Table 1 Chemical Composition ( Clauses 7.1, 7.2, 7.3 and 12.1) Steel C Si, Mn Ni Cr MO S P Remarks Designation Max Max Max [ ( See IS 1762 ( Part 1 ) : 1974 ] (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) X04Cr13 0.08 Max 1-O 1.0 Max 1.0 Max 11.5-13’5 - 0.030 0,040 ( Al 0.10-0.30) X12Cr13 0.09-0.15 1.0 I.0 Max 1-O Max 11’5-14.0 - 0,030 0.040 - X20Cr13 0.16-0.25 1.0 1 .O Max 1-O Max 12.0-14.0 - 0.030 0’040 - X30Cr13 0.26-0.35 1.0 I.0 Max 1.0 Max 12.0-14.0 - 0,030 0.040 - X02Cr18Nill 0.030 Max 1.0 2.0 Max 8.0-12.0 17.0-20.0 - 0.030 0,045 - X04Crl8NilO 0.08 Max 1.0 2.0 Max 8.0-12’0 17,0-20.0 - 0.030 0 045 - X07Crl8Ni9 0.15 Max 1.0 2-O Max 8’0-10.0 17.0-19.0 .- 0.030 0.045 - X04Cr17Ni12Mo2 0.08 Max 1.0 2.0 Max 10.0-14.0 16-O-~18.5 2’0-.3.0 0.030 0.045 - X02Cr17Ni12~Mo2 0.030 Max 1.0 2.0 Max 10.0-14.0 16.0-18.5 2.0-3.0 0.030 0,045 - XlOCr17Mn6Ni4N 0.15 Max 1.0 5.5-7’5 3.5-5.5 16.0-18.0 - 0,030 0.060 ( N 0 05-0.25 ) 7.2 Product Analysi: 7.3 stnemelE ton deificeps ni elbaT 1 shall ton eb dedda ot eht leets tpecxe erehw deerga ,ot elbissimreP noitairav ni eht esac fo tcudorp rehto than rof eht to’esoprup gnihsinif eht taeh sisylana morf eht stimil deificeps ni elbaT 1 shall and shall ton deecxe eht gniwollof :stimil eb as nevig ni elbaT 2. Constituents Percent, Max Table 2 Permissible Varfitiiion Between r------ h---,---~ hrritk and citinetsuA sleetS Specified Analysis and Product Analysis citisnetraM T-----h---r ( Clauses 7.2 12.1 ) leetS tuohtiW With and deificeps deificeps -bylom -bylom Element Permissible Permissible muned muned Content in tperye”d,’ Analysis, Deviation Percent+ muinatiT - 01’0 01’0 r__ __--_-h---_~ Over Up to and muiboiN - 02’0 0.20 Including C - 0.030 + 0.005 munedbyloM 03’0 0.70 0.030 0.20 *0.01 reppoC 03’0 05’0 07’0 Si - 1.0 +o 05 8 HEAT TREATMENT Mn - 1.0 +0+03 1.0 3.0 *0.04 8.1 leetS eriw yam eb deilppus ni eht .delaenna 5. I.5 *0.10 .noitidnoc Al - 0.30 +0*05 8.2 dednemmoceR taeh tnemtaert rof eht sleets Cr 11.5 14.5 ho.15 derevoc yb this slal;dard is nevig ni xennA .B 16 20.0 f0.20 9 LANOISNE-MID SECNARELOT MO 2.0 3’0 f0.10 Ni - 1.0 to.03 9.1 lanoitceS secnarelot rof stainless leets eriw 3.5 5.5 &O-O7 shall eb as nevig ni selbaT 3 ot 6. 8.0 10.0 -&to*10 IO.0 14.0 *0*15 9.2 htgneL secnarelot shall eb yllautum deerga N 0.05 0.25 +o*Q2 ot neewteb eht rerutcafunam and eht ,resahcrup -0.01 S - 0.030 +o~oos 10 MECHANICAL PROPERTIES P - 0.040 $0,005 10.1 Tensile Test 0.040 0.060 *0,010 ehT elisnet seitreporp fo eriw nehw detset ni *Means that in one case the deviation may occur over the upper value of the specified range in Table 1, but ecnadrocca htiw SI 1608 : 1995 shall eb nihtiw not both at the game time. eht stimil as nevig ni elbaT 7. Table 3 Permissible Deviation in Size of Table 5 Permissible Deviation in Size Round Bright Stainless Steel Wire of Cold Finished Stainless Steel Flat Wire ( Clause 9.1 ) ( Clause 9.1 ) llA snoisnemid ni .sertemillim retemaiD Tolerance out of _____h____~ Round deificepS ssenkcihT ecnareloT Width Tolerance morF pU ot dna gnidulcxE Width O neviGver an ssenkcihTd Under for revOr_-__~ rednU mm mm mm mm ~_--~-__h------~ 0.071 0.125 300.ot& 0.003 rednU 0.75 pU ot 0.90 pU ot 0.75 But ton But ton 0.125 0’200 soo~o* 0.005 gnidulcnI gnidulcnI 0.200 0.300 10*008 0.008 0.90 4.75 0.300 0.600 10*01 0.01 evobA 1.5 0.04 0.05 0.13 0.15 0.850 310.ot& 0.013 up ot dna 006.0 gnidulcxe o+j50 1’120 10.02 0.020 9.5 1.120 12.5 *0.04 0.04 12.5 50.0* 0.05 Table 6 Permissible Deviation in Size of Wire for which the Final Operation is Table 4 Permissible Deviation in Size of Surface Treatment for the Purpose Drawn Stainless Steel Wire ( Square, of Removing Scale or Drawing Lubricant Hexagon and Octagon ) ( Clause8 9.1 and 14.2 ) ( CIause 9.1 ) llA snoisnemid ni .sertemillim +eziS mm P ~__--h_-_~_~ ermissible Deviation, mm r ~___-___*‘----__ Specified Size ecnareloT revO rednU morF pU ot dna gnidulcxE morF 3.15 up ot dna 0 0.050 O-600 0.850 O& 02 anidulcxe 8.00 morF 8.00 up ot dna 0 0.08 0.850 I.120 30.os gnidulcxe 12.5 1.120 8 kO.06 12.5 0 0.10 8.00 12’5 40.08 ecnatsiD* ssorca .stalf 12.5 .otI Table 7 Mecbanhal Test Requirements ( Clauses 10.1 and I 2.2 ) leetS Condition Final Tensile Yield nOftnag;rtlE Reduction Designation ( eeS elbaT 8 ) Operation Strength Percent [ eeS. SI 1762 Min, %Egth Min Min (Part1):1974] MPai1 ,i’aPM[ GL=40mm (1) (2) (3) (4) (5) (6) (7) X04Cr13 A dloC hsinif 480 270 16 45 X12Cr13 delaennA 480 270 20 s4 X12Cr13 T dloC dehsinif 690 550 12 40 M dloC dehsinif 820 620 12 40 X20Cr13 A 750 XUM X30Cr 13 A 800 Max X02Cr18Nill X04Crl8NilO X07Crl8Ni9 X04Crl7Ni12Mo2 delaennA ro 520 210 35 50 X02Crl7Nil2Mo2 dna denetfos XlOCr17Mn6Ni4 X04Cr18NilO X07Cr18Ni9 X04Crl7Nil2Mo2 B dloC dehsinif 860 690 12 35 XlOCr17Mn6Ni4 ji aPMl = Smm/Nl = 0.102 .*mm/fgk 3 Z!36 528 : 1995 lacinahcem tset shall eb deerga ot neewteb eht 10.2 Reverse Rend Test resahcrup and eht .rerutcafunam if deriuqer yb eht ,resahcrup esrever dneb tset rof steel -wire shall be carried out in accordance 12 STSETER with IS 1716 : 1985. 12.1 stseteR rof tcudorP sisylanA 10.3 Torsion Test fI eht stlaser fo eht tcudorp sisylana od ton mrofnoc ot eht stnemeriuqer nevig ni selbaT 1 If required by the purchaser, the noisrot tset and 2, unless esiwrehto deerga neewteb eht shall eb deirrac tuo ni ecnadrocca htiw SI 1717 : resahcrup and eht ,rerutcafunam owt wen 1985. samples shall eb nekat no tnereffid seceip morf eht emas .tsac dluohS eht owt sisylana yfsitas 10.4 Wrapping Test eht ,stnemeriuqer eht tol detneserper shall eb ;detpecca dluohs rehtie fo eht samples ,liaf eht deriuqer-fI yb eht ,resahcrup eht gnipparw tset lairetam shall eb nekat as ton gniylpmoc htiw shall eb deirrac tuo ni ecnadrocca htiw this standard. SI 1755 : 1983. 12.2 stseteR rof. lacinahceM seitreporP IO.5 ehT stnemeriuqer fo tset deificeps ni 10.2, 10.3 and 10.4 shall eb as deerga ot neewteb eht dluohS yna fo eht lanigiro tset s:ceip liaf ot resahcrup and eht .rerutcafunam yfsitas eseht stnemeriuqer fo eht lacinahcem stset deificeps ni elbaT 7 and esualc 10.5, owt rehtruf 11 SAMPLING samples shall eb detceles rof tseter rof hcae tset seceip hcihw .deliaf 11.1 Sampling for Chemical Analysis 12.2.1 ehT lacinahcem seitreporp deniatbo mrof The ladle analysis shall be supplied by the eht tset seceip deraperp morf eht lanoitiddaowt manufacturer. fI eht tcudorp sisylana is deriuqer tset samples shall ylpmoc htiw eht deificeps yb eht ,resahcrup at tsael eno elpmas tcudorp .stnemeriuqer dluohS rehtie fo eht stseter liaf ,shall eb nekat morf hcae .tset ot teem eht deificeps ,stnemeriuqer eht lairetam shall eb nekat as ton gniylpmoc htiw this stan- ,drad tpecxe that eht rerutcafunam yam -taeher 41.2 Sampling for Mechanical Test taert ( ton erom than eciwt ) eht lairetam detneserper and timbuser ti rof .gnitset Unless esiwrehto ,deificeps rof eht esoprup fo lacinahcem ,tset eno elpmas shall eb nekat rof 13 NOITIDNOC FO YLPPUS hcae ezis gnipuorg morf hcae taeh tnemtaert hctab gnitneserper eht emas .tsac fI eht tcudorp 13.1 ehT stainless leets eriw yam eb deilppus ni is ylsuounitnoc ,detaert-taeh eht elpmas rof yna ena fo eht snoitidnoc nevig ni elbaT 8. elbaT 8 Condition ( Clause 13.1 ) noitangiseD Condition Condition Condition Condition A/S B T H ( Annealed or ( Cold Worked ( Intermediate ( Hard Temper ) Softened ) High Tensile j Temper ) X04CrI3 A - - - X12Cr13 A T H XZOCrl3 A - - - X3OCrl3 A - XO2Crll)Nill S - - - XO4Cr18NilO S B - - XO7Cr18Ni9 S B - - XO4Cr17Ni12Mo2 S B - XO2Cr 17NilZMo2 S - - - XlOCrI7Mn6Ni4 S B - 4 SI 6528 : 1995 14 FINISH 16.2 Marking 14.1 ,eri~W dloc dehsinif ot ,ezis yam eb deilppus hcaE lioc ro eldnub fo eriw shall eb ylbigel htiw eno fo eht gniwollof :sehsinif dekram htiw eht gniwollof :noitamrofni )a dloC drawn, 4 noitacidnI fo eht ecruos fo ,erutcafunam )b sselertneC dnuorg ( dnuor eriw ni straight htgnel ylno ,) and b) noitangiseD fo ,leets )c sselertneC dnuorg and dehsilop ( dnuor 4 noitidnoC fo ylppus and ,hsinif eriw ni straight htgnel ylno 1. 4 eriW ,retemaid 14.2 eriW delaenna ro detaert-taeh and delkcip as lanif noitarepo shall eb dehsinruf ot eht 4 Cast ro hctab ,rebmun and secnarelot nevig ni elbaT 6. )f etaD fo .erutcafunam 15 CORROSION ECNATSISER 15.1 fI deriuqer yb eht ,resahcrup eht lairetam 16.3 BIS noitacifitreC Marking shall eb detset rof noisorroc ecnatsiser ni -drocca ecna htiw SI 10461 ( traP )1 : 1994 and ehT lairetam yam osla eb dekram htiw eht 1s 10461 ( traP 2 ) : 1985. dradnatS Mark. 16 GNIK-CAP AND GNIKRAM 16.3.1 ehT esu fo dradnatS Mark is denrevog yb 16.1 gnikcaP eht snoisivorp fo uaeruB-eht of Indian Standards 1986 and eht seluR and snoitalugeR edam Act, hcaE lioc ro eldnub fo eriw ( nehw deilppus ni .rednu-ereht ehT sliated fo snoitidnoc rednu straight shtgnel ) shall eb ylbatius dnuob and hcihw ecnecil rof eht esu fo dradnatS Mark yam dekcap as deerga ot neewteb eht resahcrup and eb detnarg ot srerutcafunam ro srecudorp yam eb eht .rerutcafunam deniatbo morf eht uaeruB fo naidnI Standards. ANNEX A ( Foreword ) INFORMATIO N TO BE GIVEN BY THE PURCHASER noitidnoC fo yreviled and ;hsinif A-l BASIS FOR ORDER c) A-l.1 elihW gnicalp an redro eht esahcrup fo )d tseT ;deriuqer stainless leets ,seriw derevoc yb this standard, eht resahcrup dluohs yficeps eht :gniwollof )e dohteM fo ;erutcafunam )f ynA laiceps ;stnemeriuqer and )a noitangiseD fo ;leets )b. noitpircseD gnidrager ,ezis ,htgnel ;cte )g tseT ,troper fi ..deriuqer 5

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