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इंटरनेट मानक Disclosure to Promote the Right To Information Whereas the Parliament of India has set out to provide a practical regime of right to information for citizens to secure access to information under the control of public authorities, in order to promote transparency and accountability in the working of every public authority, and whereas the attached publication of the Bureau of Indian Standards is of particular interest to the public, particularly disadvantaged communities and those engaged in the pursuit of education and knowledge, the attached public safety standard is made available to promote the timely dissemination of this information in an accurate manner to the public. “जान1 का अ+धकार, जी1 का अ+धकार” “प0रा1 को छोड न’ 5 तरफ” Mazdoor Kisan Shakti Sangathan Jawaharlal Nehru “The Right to Information, The Right to Live” “Step Out From the Old to the New” IS 6198 (1992): ledged, braced and battened timber door shutters [CED 11: Doors, Windows and Shutter] “!ान $ एक न’ भारत का +नम-ण” Satyanarayan Gangaram Pitroda ““IInnvveenntt aa NNeeww IInnddiiaa UUssiinngg KKnnoowwlleeddggee”” “!ान एक ऐसा खजाना > जो कभी च0राया नहB जा सकता हहहहै””ै” Bhartṛhari—Nītiśatakam “Knowledge is such a treasure which cannot be stolen” IS 6198 : 1992 Reaffirmed 2006 — ) ( Indian Standard LEDGED, BRACED AND BATTENED TIMBER DOOR SHUTTERS — SPECIFICATION ( Second Revision ) . . . . UDC 690283011 : 67403 © BIS 1992 BUREAU OF INDIAN STANDARDS MANAK BHAVAN, 9 B AHADUR SHAH ZAFAR MARG NEW DELHI 110002 January 1992 Price Group 3 AMENDMENT NO. 1 SEPTEr(BER 2000 TO ~ IS 6198 : 1992 LEDGED, BRACED AND BAITENED TIMBER DOOR SHUITERS - SPECIFICATION (Second Revision) (Secondcoverpage, Foreword)-s--Insertthe following new paraafter the third para: 'A scheme oflabelling environment friendly products to be known as ECO Mark is being introduced at the instance of the Ministry of Environment and Forests (MEF), Government of India. The ECO Mark shall be administered by the Bureau of Indian Standards (SlS) under the BISAct, 1986 as per the Resolution No. 71 dated 21 February 1991 published in the Gazette of the Government of India. For a product to be eligible for ECO Mark, it shall also carry the Standard Mark of the SIS besides meeting additional optional environment friendly requirements.' (Page 4,clause 10.1 ) - Insert the following new clause after 10.1 and renumber the subsequent clauses: '11 REQUIREMENTS FOKECO MARK 11.1 Door shutters shall be manufactured from agricultural or industrial wastes or wood residues or wood from sources other than natural forests such as timber 'from industrial and social forestry plantations, shade tree from tea and coffee estate etc. as specified in IS12896: 1990 and such doors shutters shall conform to the requirements of quality and performance as specified in this standard as well as the requirements ofECO Mark for all the referred standards. NOTES 1 The manufacturers shall provide documentary evidence by way of certificate. or declarationtoBureauofIndian Standardswhile applying(M£COMark. 2Themanufacturersshall produceto BISenvironmental consent clearance from the concerned StatePollutionCootrol Board aspertheprovisionsofthe W.'er(Prt:t1Clfliolt "'ui.Control ofPollution'Act,1914and Air (Prevention .IIlControl 01PoIlllliOlf' Act. 1981aJonpilhthe authorization. if required under the E,,~(Prot«tioltJ Ad, 1986,while applyingforBCOMark.' reefS, Wirdc,,'s end Shutters Sectional Committee, CED 11 FOREWORD This Indian Standard( Second Revision) was adopted by the Bureau of Indian Standards, after the draft finalized by the Doors, Windows andSbutters Sectional Committee had been approved by the Civil Engineering Division Council. Lcdged, braced and battered timber door shutters are frequently used in places where appearance is not the main criteria for example for temporary sheds, warehouses, stores, low cost housing, etc. This standard \\'2Sfirst published in 1971and subsequently revised in 1983. The second revision ofthis standard incorporates timber species suitable for manufacture of door shutters into four classes that isclass I to IV. The classification is based on various properties in order of pre ference. A list oftimber species which are being imported in India for manufacture of door shutters has also been included ( seeAnnex A ). Keeping in view the advantages ofmodular co-ordination, Indian Standards specify the dimensions ofcomponents in modular units. In line with this, the dimensions ofshutters were also specified in modular units. However, it was repeatedly brought to the notice ofthe committee that there was sufficient demand for sizes other than modular sizes and that the manufacturers were meeting such demands at present. This had led to a situation where shutters satisfying the other require ments ofthe standard. but not the requirements regarding the dimensions were classified as not satisfying the requirements ofthe standard. This situation also came in the way of satisfying the consumer needs for other quality requirements by a third party inspection system. Therefore, with a view to encouraging production oftimber shutters to the quality requirements specified in the standard, the Committee reviewed the relevant clauses ofthis star.dards and decided to relax the dimensional requirements in this secord revision by permitting non-modular sizes in addition to the modular sizes specified in the standard at present. However, the relaxation has been made cnly in the height and width, the thickness remaining unchanged from the present provisions. For the purpose ofdeciding whether a particular requirement of this standard is complied with. the final value, observed or calculated, expressing the result ofa test or analysis, shall be rounded off in accordance with IS 2 : 1960 'Rules for rounding off numerical values (revised)'. The number ofsignificant places retained in the rounded off value should be the same as that ofthe specified value in this standard. IS 6198: 1991 Indian Standard LEDGED, BRACED AND BATTENED TIMBER DOOR SHUTTERS - SPECIFICATION ( Second Revision) 1 SCOPE which mayor may not be ofthe same species as that ofledges and braces. Thisstandard laysdown.requirements regarding material, sizes, construction, workmanship and 4.1.2 Moisture Content finish of ledged, braced and battened timber The maximum permissible moisture content in door shutters. timber shall be from 8 to 14percent. 2 REFERENCES 4.1.3 Seasoning and Treatment The Indian Standards listed in Annex B are All timbers shall be kiln-seasoned by a suitable process conforming to IS 1J41 : 1973 before necessary adjuncts to this standard. being planed to the required dimensions. Sapwood ofdurable species and heartwood and 3 NOMENCLATURE sepwood ofnon-durable species shall be treated with suitable preservative (except the water The !components of doors are illustrated soluble leachable type) as specified in IS 401 : in Fig. 1. Reference may also be made to 1982.Thefinished componentsshallalsobe given IS 10428: 1983 and IS 707 : 1976. suitable preservative treatment in places where these have been cut for joinery work. 4 MATERIALS 4.1.4 DefectsProhibited 4.1 Timber Timber shall be free from decay, fungal growth, boxed heart, pitch pockets or streaks on the 4.1.1 Timber suitable for manufacture of door exposed edges, borer holes, splits and cracks. shutters shall be in accordance with IS 12896 : 4.1.5 Defects Permitted 1990. Each class of species stand in the same footing functionatly (irrespective of cost). The timber shall be graded as First Grade and Timber used for ledges, braces and battens shall Second Grade on the basis of the permissible be ofthe same species. All the battens where defects in the timber as given in Table 1. For they are of solid wood shall be ofone species both grades, knot should be avoided where it is Table 1 Permissible Defectsfor V.rloas Grades ofTimbers ( Clause 4.1.5 ) SI No. Defects FIrstGrade SecondGrade (1) (2) (3) (4) i) Cross-Brain NotsteeperthanI in 1S Not steeperthan 1in 10 il) Soundknotsand livo a) Ledgesandbraces- Maxi- a) Ledgesand braces- Maximum 2Smm and not knots mum 12·Smm and not morethan 3knotsperstile and one knot per morethan 1knot/m rail b) Battens- Maximum20mm b) Battens- Maximum 20 mm and not more and not more than than 4knotsIm' 2 knots/m' iii) Pitch pockets or None Permissible except 00 exposed edges. provided streaks that they are clean and filled up withsuitable putty orfiller. When pitch Docketsorstreaksare located on the exposededges of the core,they shallbecut outand pluggedwith piece ofwood of similar species with grain running in thesame direction. The piece shall be well glued tv) Sapwood TotalnotexceedingSmm Totalnot exceedinllOmm wide and 300mm long wide and ISOmm long per metro per metre v) Pin holes Permitted provided they are Permitted not in clusters vi) Wormholol None Permitted provided theyarenot morethan 10mm in diameterand not morethan one per metro and provided such worm holes are plugged with similar timberin sucha mannerthat tbe plu8iing merges with the surrounding area both as to colourandIrain (. ,I 1 .•, •G AND VJOINTED I.TT£NS I:-OVERAll DOOR--I WIDTH 0' WIDTH OF OPENING (M) SECTION XX LINTEL v-t HEAD TOP LEDGE , ( E e STRAP OR HINGE E 0~.. E -.,., ;6•f) % N.. (/) ...... Z ll. W U ~ Zc 0 .9.. Q: MIDDLE LEDGE ct • l&..J ---. -' a u .....,........- SLIDING ~I· N BOLT ri I ~e ~ r e BATTENS~ .., 0 0 Cect "I-f" BRACE -"" .J ::> 0 0 BOTTOM LEDGE :l BARREL BOLT FINJSHED FLOOR LEVEL SECTION VV FIG. 1 LEDGED, BRACED AND BATTENEDTIMBER. DOOR SHUTTBR over or touching the place of joint. Surface ( lee aho Table 2 ): checks of maximum width 0'25 mm and maximum depth of 10 mm may be permitted. a) Width - It shall be indicated by. tho number of modulesof 100mm in the width of door OpeniD8. b) Type -]t shall be indicated by the following letters: D- Door. ~ - Si~II~:'.bl1tter i'T': -·'~ou~~·:IIaf.h..",', ~ •..," •~I" • IS 6198 : 1992 Table2 DlmeDsloDI of Door Silatterl 6.2.1 Tolerance, ( Clause» 5.1 and6.2 ) Tolerances on sizes of door shutters sha'I be DeIt••tloa Width Bellht ±3mm. mm mm 8DS 20 700 1SOS( 1945) 7 CONSTRUCTION AND WORKMANSHIP I OS21 700 2oos(2045) 9 DS20 800 1905( 1945 ) 7.1 General 9 DS 21 800 2005( 2045) 10DB20 900 I 90S( 1945) 7.1.1 The timber shall be cut to required sizes 10DS 21 900 2005 ( 2045 ) well in advance ofthe commencement of fabri J2 DT20 J 1001) I 90S( I945) cation and stacked at the site of work or the J2 DT 21 11001) 2oos(204' ) workshop, where fabrication might be carried J) Combined width ofdouble leafsbuuers in closed out in a suitable manner for further seasoning position. ( seeIS 1141 : 1973) as specified in 4.1.3. NOTE- In arriviDI at the standard widths and 7.1.2 All wood work shall be neatly and truly heilbtsfor doors, an allowanceof60mm has been finished to the exact dimensions required and made for timber doorframes (,te IS 4021: 1983 and IS 4351:1976), 40 mm for ftoor finish and otherjoints shall be fitted truly without wedging Smm for clearanceall round, between door open or filling. The following principles shall be in.anddoor frame and 15mm for rebateall round observed in forming joints: for theshutter Into the frame. Incasethe modular height is taken from the finished floor level, the a) Cut the joints and arrange the fastenings height of the door shall be the one given in the in such a way so as to weaken the pieces bracket. In case of double shutters, the rebate and clearance between the shutters shall be as of timber theyconnect as littleas possible: liven in 7.3. b) Place each abutting surface in a joint, as nearly as possible, perpendicular to the c) Height - It shall be indicated by the pressure it has to transmit; and number ofmodules of 100 mm in the height ofdoor opening. c) Form and fit accurately every pair of surfaces that come in contact. Example: 8 DS 21 would mean a shutter suitable 7.1.3 All members ofthe door shutters shall be for a single shutter door of 8 module straight and shall have smooth, well-planed width and 21 module height. faces at right angles to each other. The per missible bow or warp in the shutter shall be 6 DIMENSIONS AND SIZESOF DOOR ±2 mm. The right angle for the shutters shall SHUTTERS be checked by measuring the two diagonalsfrom one extreme corner to the opposite one and the 6.1 Dimensions ofComponents and Tolerances difference between the two diagonals shall be within 3 mm, The finished dimensions and tolerances of different components of door shutters shall be 7.2 JoiDfr's Work as given in Table 3. 7.2.1 All joiner's work shall be cut and framed Table 3 Dimensions aod Tolerances of togetber immediately after final seasoning. Components of Door Shutters 7.2.2 All exposed faces of joinery shall be DelcriptloD Width Thickness wrought. rom mm Top andbottom J'O ± r-s 25± r-s ledacs 7.2.3 Buttjoints between battens shall be gross Middleledge 200± I'S ,.2S±1·' tongued or tongued and grooved, the tongues Braces 110to 125 25± I'S to be cut at right angles to the grains of wood. Battens 140 to 160(dependiDI 25 ± 1·' 7.2.4 All mouldings shallbe cleanand accurately uponthewidth of finished. theshutter) 7.2.5 The edgesand ends of ledges, and edges NOTE- All thebattensin a door shuttersball bo ofbraces shall be chamfered before fixing. All of uniformwidth. battens shall be fixed to the ledges, two screws for each ledge. Battens and braces shall also be ',.2 Sizel ofShattenaDdToleraDcel screwed to each other. The braces shall incline upwards from the hanging edge. Length ofthe Sizes ofthe door shutters shall generally con screw shall be shorter by 3 mm to the combined form to the.mcdular sizes specified in Table 2 thickness of batten and ledge or batten and (",also Fig. 1). Sizes other than modular brace. The point of screw shall not penetrate sizes, as agreed to between the manufactu rer the wood completely and project even slightly and the purchaser, maya180 bepermitted. on the other side. 3 ~...I .,~• '-,. IS 6198 : 1992 7.3 RebatlDI 9.2 The manufacturer shall, at the request of the. purchaser, give free of charge the test 7.3.1 In the case ofdouble leaved shutters, the certificate for the test conducted as given in 9.1. meeting of the stiles shall be rebated 8 mm to 10 mm or fillet may be used. The rebatting may ~e ~ither splayed or square type as shown 10 SAMPLING AND CRITERIA FOR InFIg. 2. CONFORMITY 10.1 The sampling and criteria for conformity 8 FINISH for ledged, braced and battened timber door 8.1 All battens of the shutter shall be sanded shutters shall beas given in Annex C. and finished smooth. 11 MARKING 8.2 Defectiveknots, where permittedin surfac~s 11.1 Each door shutter shallbe hammermarked exposed to view,shall be completely bored or on the exposed edge of a ledge or batten with cut out and tightly plugged with a cross-gained the following information: ~lug( round or dovetailed) ofsimilar species of timber and shall be properly glued in. a) Indication ofthe source ofmanufacture: 8.3 All the surfaces ofdoor shutters which are b) Whether the size of the shutter is required to be painted or polished or varnished 'Modular' or 'Non-modular'; ultimately shall be covered initially before delivery by protective coat of primer polish or c) Designation (showing width and height varnish as specified in IS 2338( Parts 1and 2 ) : in modules) with type as specified; or the 1967. actual size ( width and height in case of non-modularsizes)along withappropriate 9 TYPETESTS symbols for designation of door shutter 9.1 Following type tests shall be carried out as specified in 5.1(b); and according to IS 13034 : 1990 with every change ofdesign: d) Class and Gradeoftimberused for ledges, braces and battens (see Annex A and a) Slamming test, 4.1.5 ). b) Shock resistance test, c) Edge loading test. 11.1.1 The shutter may also be marked with the d) Resistance to bukling test. Standard Mark. 8 TO10 mm -8-TO 10.. , mm- r I _•IN .. , , 1 I l I _IN J t aTHICKNESS OF SHUTTER t =THICMNESS OF SHuTTER 2A SplayedType 28 SquareType FIG.2 MSHrlNG OP STILES POll DOUBLB LBAVEDSaUTTERS 4