IS 4552-1: Automotive vehicles - Portable jacks for automobiles, Part 1 Mechnical jacks

12 Pages·1993·1.2 MB·English

by  Bureau of Indian Standards

इंटरनेट मानक
Disclosure to Promote the Right To Information
Whereas the Parliament of India has set out to provide a practical regime of right to
information for citizens to secure access to information under the control of public authorities,
in order to promote transparency and accountability in the working of every public authority,
and whereas the attached publication of the Bureau of Indian Standards is of particular interest
to the public, particularly disadvantaged communities and those engaged in the pursuit of
education and knowledge, the attached public safety standard is made available to promote the
timely dissemination of this information in an accurate manner to the public.
“जान1 का अ+धकार, जी1 का अ+धकार” “प0रा1 को छोड न’ 5 तरफ”
Mazdoor Kisan Shakti Sangathan Jawaharlal Nehru
“The Right to Information, The Right to Live” “Step Out From the Old to the New”
IS 4552-1 (1993): Automotive vehicles - Portable jacks for
automobiles, Part 1 Mechnical jacks [TED 6: Automotive
Body, Chassis, Accessories and Garage Equipments]
“!ान $ एक न’ भारत का +नम-ण”
Satyanarayan Gangaram Pitroda
““IInnvveenntt aa NNeeww IInnddiiaa UUssiinngg KKnnoowwlleeddggee””
“!ान एक ऐसा खजाना > जो कभी च0राया नहB जा सकता हहहहै””ै”
Bhartṛhari—Nītiśatakam
“Knowledge is such a treasure which cannot be stolen”

IS 4662 ( Part 1) : 1993

Indian Standard
AUTOMOTIVEmVEHICLES-PORTABLEJACKS
FORAUTOMOBILES
PART 1 MECHANICAL JACKS - SPECIFICATION
First Re-vision )
(
.
UDC 621.866-86m 6: 29.113

Q BIS 1993
BUREAU OF INDIAN STANDARDS
. MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 110002
May 1993 Price Group 3
evttomotuA seirosseccA and egaraG stnempiuqE lanoitceS ,eettimmoC DET 9
FOREWORD
sihT naidnI dradnatS ( tsriF noisiveR ) was detpoda yb eht uaeruB fo naidnI Standards, retfa eht tfard
dezilanif yb eht evitomotuA seirosseccA and egaraG stnempiuqE lanoitceS eettimmoC had neeb devorppa
yb eht tropsnarT gnireenignE noisiviD .licnuoC
sihT standard gnirevoc htob ciluardyh and lacinahcem epyt fo skcaj was dehsilbup ni 1968. nI eht past
24 ,sraey eud ot stnempoleved fo suoirav sepyt fo ,selcihev tnereffid epyt and seiticapac fo skcaj era
won gnieb derutcafunam and .desu nI redro ot retac all sepyt fo hcus ,skcaj this noisiver has neeb
.deraperp nI weiv fo etarapes stnemeriuqer fo lacinahcem and ciluardyh ,sepyt eseht era won gnieb
derevoc ni etarapes parts. traP 1 srevoc lacinahcem ,skcaj saerehw traP 2 srevoc ciluardyh .skcaj
ehT eettimmoC noitisopmoC elbisnopser rof eht noitaraperp fo this standard is nevig at xennA A.
roF eht esoprup fo gnidiced rehtehw a ralucitrap tnemeriuqer fo this standard is deilpmoc ,htiw eht lanif
,eulav devresbo ro ,detaluclac gnisserpxe eht tluser fo a tset ro ,sisylana shall eb dednuor ffo ni -rocca
ecnad htiw SI 2 : 1960 seluR‘ rof gnidnuor ffo laciremun seulav ( revised )‘, ehT rebmun fo tnacifingis
secalp deniater ni eht dednuor ffo eulav dluohs eb eht emas as that fo eht deificeps eulav ni this
standard.
SI 4552 ( Part 1 ) : 1993
Indian Standard
AUTOMOTIVEVEHICLES-PORTABLEJACKS
FORAUTOMOBILES
PART 1 MECHANICAL JACKS - SPECIFICATION
First Revision
( I,
1 SCOPE fo eht gnitarepo ,revel shall ton deecxe eht
stimil nevig ni selbaT 1 and 2.
1.1 sihT standard srevoc eht laitnesse snoisnemid
and sdohtem fo tset rof elbatrop lacinahcem
6 LARENEG STNEMERIUQER
skcaj ylnommoc desu rof .selcihev ehT skcaj
derevoc ni this standard yam eb deilppa morf
6.1 ehT skcaj shall eb dedivorp htiw a erauqs
woleb eht elcihev ro morf its sides ro .dne
dne no eht gnitarepo eldnips as nwohs ni
1.2 lacinahceM skcaj up ot 6 000 kg detar gnitfil selbaT 1 and 2.
yticapac era derevoc ni this standard.
6.2 hcaE kcaj shall eb dedivorp htiw an -arepo
2 SECNEREFER gnit revel and tfil shall eb deveihca as elgnis 01
.elpitlum
ehT naidnI dradnatS SI 2500 ( traP 1 ) : 1973
gnilpmaS‘ noitcepsni :selbat traP 1 noitcepsnI yb 6.3 ehT pot fo eht elddas fo mottob gnitfil
seubirtta and yb tnuoc fo stcefed tsrif( revision )’ skcaj shall eb ylbatius depahs htiw dereuqehc IO
is a yrassecen tcnujda ot this standard. detarres ecafrus ot tneverp slipping.
3 SEPYT 6.4 roF skcaj htiw detar yticapac fo 6 000 kg a
elbatius eldnah rof gniyrrac/gnitfil eht ,kcaj
ehT skcaj derevoc ni this standard shall eb fo
shall eb .dedivorp
eht gniwollof sepyt and shall eb rehtie elgnis
tfil ro elpitlum :tfil
6.5 htgnertS and rehto laitnesse lacisyhp -orp
)a mottoB gnitfiL Jacks seitrep fo eht tnenopmoc parts fo eht kcaj shall
eb etauqeda rof esoprup .dednetni llA castings,
)1 mottoB ,gnitfil ,lacinahcem wercs
( elgnis ro elbuod ) eldnips epyt hcihw shall eb ni ecnadrocca htiw eht etairporppa
naidnI ,dradnatS shall eb fo mrofinu ,ytilauq eerf
)SMB(
fo wolb ,seloh ,ytisorop drah ,stops ,egaknirhs
)2 mottoB ,gnitfil ,lacinahcem rossics skcarc ro rehto suoireteled stcefed hcihw thgim

epyt ( XMB ) ylesrevda tceffa eht dednetni .esu sessecorP hcus
)b dnE/ediS ,gnitfil lacinahcem epyt ( SM ) as gnineep ro gniggulp shall ton eb desu no
castings ro sgnigrof gnimialcer yna trap fo eht
4 LAIRETAM .kcaj
ehT lairetam desu rof skcaj shall eb as rep 7 TEST SCHEDULE FOR MECHANICAL
tnemeerga neewteb eht rerutcafunam and eht
JACKS
.resahcrup
7.1 Type Tests
5 DIMENSIONS AND OPERATING TORQUE
eviF skcaj shall eb deilppus rof epyt stset rof
5.1 Dimensions eht gniwollof .stset ehT .oN fo skcaj ot eb
detset rof hcae tset shall eb as ni elbaT 3.
ehT lanoitcnuf snoisnemid fo mottob gnitfil given
skcaj and edis gnitfil skcaj shall eb as nevig ni 7.1.1
C’isual Test
selbaT 1 and 2 .ylevitcepser roF rossics sepyt fo
,skcaj eht erugif nwohs ni elbaT 1 shall eb nekat llA eht skcaj shall eb eerf morf stcefed hcus as
.yllacitamehcs ,skcarc wolb ,seloh .cte
5.2 gnitarepO euqroT 7.1.2 Dimemional and Material Check
ehT gnitarepo euqrot deriuqer rof gnitfil -ixam eviF skcaj shall eb detcejbus rof deliated
mum daol as ,elbacilppa rehtie yb gnitator eht lanoisnemid kcehc and eno kcaj rof lairetam
gnitarepo eldnips ro yb up and nwod tnemevom kcehc as rep eht elbacilppa drawings.
1
IS 4552 ( Part 1 ) : 1993
Table 1 Requirements for Bottom Lifting Portable Jacks
( Clauses 5.1 and5.2 )
llA snoisnemid ni .sertemillim

Rated Lifting Capacity 1000 kg 1 000 kg 2000kg 4 000 kg 6 000 kg 6OOOkg
Low Lift High Lift Low Lift High Lift
mumixaM desolc ,thgieh A 170 120 591 591 130 230
muminiM latot ,tfil H 180 330 250 250 IS0 270
muminiM dednetxe ,thgieh E 350 450 445 445 310 500
elddaS ,aiD/htdiw W 50 30 65 80 100 100
noitcennoC rof ,eldnipsgnitarepo SU 14-02 ?’o-41 14-0.2 14-0.1 17-O” 17-O.’
erauqS erauqS erauqS erauqS erauqS erauqS
mumixaM euqrot rof gnitarepo eht 250 250 250 350 500 500
eldnips ni mc.fgk
7.1.2.1 Tests 7.1.3 No Load Test
Jacks shall eb detarepo tuohtiw daol ot As
dnoceS kcaj shall eb detcejbus ot eht gniwollof
mumixam noitisop and kcab and shall krow
stset ni ecneuqes as nevig rof gniniatrecsa rieht
ylhtooms tuohtiw eudnu ecnaraelc neewteb eht
ytimrofnoc ot this standard. ehT skcaj shall gnivom parts
.
rehtie eb detset no lautca reliart/elcihev ro no a
gir simulating gnitarepo fo kcaj no a .elcihev nI 7.1.4 -Overload Test before Performance
eseht sesac eht skcaj shall eb detcejbus ot detlit Jacks shall eb dedaol htiw a daol fo 120 tnecrep
sdaol up ot & 5” .elgna and detarepo morf eht muminim ot mumixam
2
IS 4552 ( Part 1 ) : 1993
noitisop and .kcab gniruD this, eht kcaj shall
7.1.5 Performance Test
etarepo ylhtooms tuohguorht eht egnar tuohtiw
yna slip ro rehto elbisiv .egamad Jacks shall eb dedaol htiw a daol fo detar -apac
ytic and detarepo morf eht muminim ot eht
mumixam noitisop and .kcab retfA gnitaeper
Table 2 Requirements for Side Lifting or End
eht elcyc 100 ,semit eht skcaj shall krow
Lifting Mechanical Jacks
ylhtooms tuohguorht eht egnar tuohtiw eudnu
( Clauses 5.1 and 5.2 ) yalp ro slip neewteb eht gnivom parts.
7.1.6
llA snoisnemid ni .sertemillim Overload Test after Performance
ehT tset as nevig ni 7.1.4 shall eb .detaeper
7.1.7
Operating Torque Test
sihT tset shall eb deirrac tuo yb gnidaol eht
skcaj ot its detar yticapac and euqrot deriuqer
at eht dne fo eldnah yam eb derusaem rehtie yb
euqrot hcnerw ro yna rehto elbatius .snaem
ehT mumixam euqrot rof gnitarepo eht eldnips
shall eb as nwohs ni selbaT 1 and 2.
7.2 Acceptance Tests
ehT gniwollof shall etutitsnoc ecnatpecca :stset
a) Visual tseT ( ees 7.1.1 )
)b lanoisnemiD kcehC ( ees 7.1.2 j
lc lairetaM kcehC ( ees 7.1.2 )
4 oN daoL tseT ( ees 7.1.3 )
e) daolrevO tseT erofeb ecnamrofreP ( ees
7.1.4 )
f 1 ecnamrofreP tseT rof 25 snoitarepO ylno
( ees 7.1.5 )
8) gnitarepO euqroT tseT ( ees 7.1.7 .)
detaR Lifting Capacity 500 1 000 2000
kg kg kg 8 SAMPLING
mumixaM desolc ,thgieh A 450 450 450
1.8 gnilpmaS emehcs rof tnereffrd stset shah eb
muminiM ,tfil H 240 240 240
dewollof as :woleb
muminiM pu-kcaj ,thgieh E 690 690 690

mumixaM euqrot rof -arepo 180 250 250 )a Visual tseT %001
gnit eht ,eldnips .fgk .mc
)b oN daoL tseT %001
Table 3 Sequence and Number of Jacks to be Tested for Type Tests
( Clause 7.1 )
IS NO. epyT fo tseT Clause skcaJ laireS srebmuN
feR 7_--_h--__C
1 2 3 4 5
1. lausiV tsel (7.1.1 1
X X x X X
2. lanoisnemiD kcehC ( 7.1.2 )
X X X X X
3. lairetaM kcehC ( 7.1.2 )
X
4. oN daoL tseT ( 7.1.3 )
X X X X X
5. daolrevO tseT erofeb ( 7.1.4 )
X X X
ecnamofreP
6. ecnamrofreP tseT ( 7.1.5 1
X X
7. daolrevO tseT retfa (7.1.6 1
X X
ecnamrofreP
8. gnitarepO euqroT tseT ( 7.1.7 1
Y X X
3
I$ 4552 ( Part 1 ) : 1993
)c daolrevO tseT %001
Example:
erofeb -rofreP
gnitfiL lacinahcem kcaj ( epyT SMB ,)
enam e
gnivah lanimon gnitfil yticapac fo
)d ecnamrofreP ’ elbatiuS sampling plan 6 000 kg, shall eb detangised as:
tseT rof 25 -epo \ as rep SI 2500 ( traP
snoitar ylno > 1 ) : 1973, noitcepsni kcaJ SMB 6 000 hgiH tfil
)e gnitarepO -raT ,I level ,VI LQA %51
ot eb .dewollof 10 GNIKRAM
euq tseT
J
)f lanoisnemiD At tsael eno elpmas ro Jacks shall eb ylbigel and ylbiledni ,dekram
10.1
kcehC %1 revehcihw is erom dehcnup ro dessobme :htiw
)g lairetaM kcehC evitatneserpeR samples
)a noitacidnI fo eht ecruos fo .erutcafunam
fo raw slairetam -orp
deruc dna- desu ni )b sdroW HGIH TFIL ro WOL ,TFlL
erutcafunam fo -inif
dehs skcaj eb detset )c detaR gnitfil yticapac ni kg, and
ot erusne that eht
)d raeY fo .erutcafunam
emas mrofnoc ot eht
snoitacificeps stipula- 1
1 GNITNIAP AND NOITAVRESERP
det ni eht elbacilppa
drawings llA desopxe secafrus fo skcaj shall eb llew
9 NOITANGISED detcetorp morf noisorroc and eht gniraew -rus
strap/secaf shall eb .desaerg
9.1 ctlT skcaj shall eb detangised :yb
)ic 12 GNIKCAP
Type,
)3‘ tfiL osla( etats wol ro hgih as ,)elbacilppa gnikcaP fo skcaj shall eb enod ylbatius ot diova
)c lanimoN gnitfil yticapac ni kg. egamad gnirud transit.
IS 4532 ( Part 1 ) : 1993
ANNEX A
( Foreword )
COMMITTEE COMPOSITION
evitomotuA seirosseccA and egaraG stnempiuqE lanoitceS ,eettimmoC DET 9
Chairnxzn Representing
Controllerate of Quality .4ssurance ( Veh ), Ministr) of Defence.
Ahmednagar
SHRl ASIXCX bAJA.? Bajaj Auto Ltd, Pune
SHRI V. M~~AXEI. ( Alternate )
S~sr R.C. BALAWLISEUX Ashok Leyland Ltd, Madras
SHBI J. GOPALAN ( Altar~~tc )
SERL A.B. BEAMARE Central Institute of Road Transport, Pune
SHR~ S. KTXAR ( Altcrrratc )
SHRI RAHUL KABII: BXIANDARI ) J. M. A. Industries Ltd, New Delhi
SHRI KULDIP SISQH ( Alternate
SRIU S. 13. DUQAD Bajaj Ternpa Ltd, Pune
SHRI -4.B . PULSE ( Alfcrnatc )
SHRI K. GOPALACHARI Mahindra Nissan Allwyn Ltd, Hyderabad
SHRI S. :X. GULATI Directorate of Technical Development and Productio.n ( riA j.
Ministry of Defence, New Delhi
SHRI K. C.JAIN Escorts Ltd, Faridabad
SHR~ R. K. GEPTA ( Alternate )
SHRI R. K. JAIN Ministry of &fence, Ordnance Factory Board, Calcutta
SURI V. RMARAMAN ( Allcrnate j
SHIU A.K. JINI~AL Swnraj M.azda Ltd, Chandigarh
MANA~XR ( STDZ ) Tata Engineering and Locomotive Co Ltd, Pune
)
DY DM ( TECH SERVXOES) ( Alternate
MAJ GEN P. M. MENON Kerala State Road Transport Corporation Trivandrum
SHXIK.V. RAMIREDDY Association of State Road Transport Undertaking, New Delhi
SHRI A. K. MALIK ( Alfernatc )
SERI P. S. SAXREYAL Vehicle Research and Development Establishment, Ahmednagar
SIIRIB . S. C~HABBA ( Altcrnafc )
SHRI P. V. SARDESAI The Automotive Research Association of India, Pune
SHRI S. S. SANDHU ( Al&mate )
SHRI s. G. SHAEI ) Association of Indian .4utomobile Manufacturers, Bomba)
SHRI T. V. SRINWASAN ( Alternate
SHRI V. N. SHAr,hIA Vankos and. Company, Patna
SR~I S. R. PIPLAI ( Alternate j
SHRI K. (2. SIUVASTAVA Maruti Udyog Ltd, Gurgaon
SHXI D. K. CH.4C-DHA5lY ( Altcrnale )
SELRI E. K. SIXRA~~AWAX ELGI Equipments Ltd, Coimbatore
SHRI N. S. VIJYARAGHAYAX. Director General, BIS ( Ex-oflicio Member )

Directcr ( TED )

Secrelnfy
SIIRI D. L. BHOLA
Assistant Director C TED ), BIS