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IS 3413: Base paper for carbon paper PDF

2004·1.2 MB·English
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इंटरनेट मानक Disclosure to Promote the Right To Information Whereas the Parliament of India has set out to provide a practical regime of right to information for citizens to secure access to information under the control of public authorities, in order to promote transparency and accountability in the working of every public authority, and whereas the attached publication of the Bureau of Indian Standards is of particular interest to the public, particularly disadvantaged communities and those engaged in the pursuit of education and knowledge, the attached public safety standard is made available to promote the timely dissemination of this information in an accurate manner to the public. “जान1 का अ+धकार, जी1 का अ+धकार” “प0रा1 को छोड न’ 5 तरफ” Mazdoor Kisan Shakti Sangathan Jawaharlal Nehru “The Right to Information, The Right to Live” “Step Out From the Old to the New” IS 3413 (2004): Base paper for carbon paper [CHD 15: Paper and its products] “!ान $ एक न’ भारत का +नम-ण” Satyanarayan Gangaram Pitroda ““IInnvveenntt aa NNeeww IInnddiiaa UUssiinngg KKnnoowwlleeddggee”” “!ान एक ऐसा खजाना > जो कभी च0राया नहB जा सकता हहहहै””ै” Bhartṛhari—Nītiśatakam “Knowledge is such a treasure which cannot be stolen” IS 3413:2004 Wi’i9hm c \ lwwi’(- muTNT?TFmT-faFm ( m 3T?m ) Indian Standard BASE PAPER FOR CARBON PAPER— SPECIFICATION (Second Revision ) -. ICS 85.080 C)BIS 2004 / BUREAU OF INDIAN STANDARDS MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG NEW DELHI 110002 November 2004 Price Group 3 Paper and Its Products Sectional Committee, CHD 15 FOREWORD This Indian Standard (Second Revision) was adopted by the Bureau of Indian Standards, after the draft finalized by the Paper and Its Products Sectional Committee had been approved by the Chemical Division Council. This standard was first published in 1966 and subsequently revised in 1977 by modifying grammages of various grades of paper to suit the requirements of the users and to economize on the cellulose raw materials. Depending on the users preferences during that time Grade 1was introduced under Type 2, Grade 2of Type 3was re]moved, and the requirement of porosity was included to take care of excessive pin holes in the base paper. ‘file quality of the base paper prescribed for making the following types of carbon papers is laid down in this standard: IS No. Title 1551:1991 Carbon papers for typewriter (second revision) 3450: 1994 Carbon papers, handwriting (seco/zd revision) 8075:1976 Back coated carbon papers for typewriter A scheme for labelIing environment friendly products known asECO-Mark has been introduced atthe instance of the Ministry of Environment and Forest (MEF), Governrnent of India. The ECO-Mark scheme would be adrninistered by the Bureau of Indian Standards (BIS) under the BISAct, 1986 asper the Resolutions No. 71 dated 2I February 199I and No. 425 dated 28 October 1992 published inthe Gazette of the Government of India. For a product to be eligible for marking with ECO logo, it shall also carry the 1S1Mark of BIS besides meeting additional environment friendly requirements. For this purpose, the Standard Mark of BIS would be asingle mark being acombination ofthe 1S1 Mark and the ECO logo. Requirements to be satisfied for aproduct to qualify for the BIS Standard Mark for ECO friendliness, will be optional; manufacturing units shall be free to opt for the 1S1 Mark alone also. This standard, therefore, incorporates environment friendly requirements for cover paper which is based on the Gazette Notification No. 455 dated 13November 1992 for paper as environment friendly products published in the Gazette of India. This standard contains clauses 4.4 a nd 5.1 which permit the purchaser to use his option for selection to suit his requirements. The composition of the Committee responsible for the formulation of this standard isgiven in Annex B. For the purpose of deciding whether a particular requirement of this standard is complied with, the final value, observed or calculated, expressing the result of a test or analysis shall be rounded off in accordance with IS 2: 1960 ‘Rules for rounding off numerical values (revise@’. The number of significant places retained in the rounded off value should be the same as that of the specified value in this standard. 1S 3413:2004 Indian Standard BASE PAPER FOR CARBON PAPER— SPECIFICATION (Second Revision) 1SCOPE opacity. It shall be free from slack and tight edges and, as far as possible, from pin-holes, thin spots, This standard prescribes the requirements and the cockles and creases. methods ofsampling and test for base paper for carbon paper. This standard, however, does not cover the base 4.2 The base paper shall be supplied in evenly wound paper used for making one-time carbon paper. rolls with the wire side ofthe paper inside. The number of joints in a reel on an average shall not exceed two 2 REFERENCES joints per 2000 m length. This average shall be The following standards listed below contain calculated on 20 reels selected at random. Splices provisions, which through reference in this text, should be marked. constitute provisions of this standard. At the time of 4.3 The base paper shall also comply with the publication, the editions indicated were valid. All requirements given in Table 1when tested according standards are subject to revision, and parties to to the test methods specified in CO116 and 17 of agreements based on this standard are encouraged to Table 1. investigate the possibility of applying. The most recent editions of the standards indicated below : 4.3.1 Tolerance on Grammage [S No. Title For Grades 1, 2 and 3 a tolerance of* 1.0 g/m2, and 1060 (Part l): Methods of sampling and test for for Grades 4 and 5 a tolerance of + 1.5 g/m2 shall be \966 paper and allied products : Part 1 allowed for individual test results on the nominal (revised) grammage specified in Table 1. 1260 (Part 2) : Packaging — Pictorial marking for 4.4 Width 1999 handling and Iabelling of goods: Part 2 General goods (thirdrevision) The width of roll shall be as agreed to between the purchaser and the supplier. The tolerance on nominal 3 TYPES AND GRADES width shall be as follows: 3.1 Types S1 No. Nominal Width Tolerance mm mm There shall be three types of base paper for carbon (1) (2) (3) paper based on requirements for tensile index and burst index as given in Table 1. i) up to 150 * 1.5 3.2 Grades ii) Above 150 * 2.0 Type 1and Type 2 each shall be of five grades, and 5 ADDITIONAL REQUIREMENTS FOR Type 3 of three grades, from Grade 3 to Grade 5, as ECO-MARK g,jven be]~w: 5.1 General Requirements Grade 1 – Light weight Grade 2 – Medium weight 5.1.1 The product shall conform to the requirements for quality and performance prescribed 4.1 to 4.4. Grade 3 – Standard weight Grade 4 – Heavy weight 5.1.2 The manufacturers shall produce to BIS, Grade 5 – Extra heavy weight environmental consent clearance from the concerned State Pollution Control Board as per the provisions of 4 REQUIREMENTS Water (Prevention and Control ofPollution) Act, 1974 and Air (Prevention and Control of Pollution) Act, 4.1 General Requirements 1981 alongwith the authorization, if required under The paper shall be ofgood formation. Itshall have close the Environment (Protection) Act, 1986 while applying texture, smooth and even surface, and fairly go od for ECO-Mark. IS 3413:2004 6 PACKING AND MARKING 6.2.3.1 The use of the Standard Mark is governed by the provisions of Bureau of Indian Standards Act, 6.1 Packing 1986 and the Rules and Regulations made thereunder. The paper roll shall be securely packed with suitable The details of conditions under which the licence water-proof packing as agreed by the purchaser and for the use of the Standard Mark may be granted to the supplier. manufacturers or producers may be obtained from the Bureau of Indian Standards. 6.1.1 For ECO-Mark, the product shall be packed in 7 SAMPLING such packages which shall be recyclable/reusable or biodegradable. 7.1 Representative sample for tests shall be drawn as 6.2 Marking prescribed in 3 of IS 1060 (Part 1). 6.2.1 Each package shall be marked with the following 7.2 Number of Tests information : Each of the selected packages shall first be tested a) Description of the material including type and for the requirements given in 4.2. Then from each of grade; these packages number of sheets sufficient to carry b) Grammage of paper; out all the tests specified in Table I shall be taken out at random. These sheets shall constitute the sample. c) Mass of package; These sheets shall first be examined for the d) Batch and lot number; requirements given in 4.1 and 4.4 and then number of e) Month and year of manufacture; test pieces for each of the characteristics as indicated in itstest method shall be cut from them. These pieces f) Name of the manufacturer and trade-mark, if shall be tested according to the methods specified in arty; and CO116 and 17 of Table 1. g) For consignments to be transshipped, the pictorial marking ‘Use no hooks’ as contained 7.3 Criteria for Conformity inIS 1260 (Part 2) shall bestenciled or indelibly 7.3.1 A sheet not meeting the relevant requirements “ marked on the rolls. for any one or more characteristics shall be considered 6.2.2 For ECO-Mark, following additional information as defective. may also be marked on the container/package: 7.3,2 A lot shall be declared as conforming to the The criteria for which the product has been requirements of this standard, if the number of Iabelled with ECO-Mark. defective sheets found does not exceed the acceptance number. This acceptance number shall depend upon 6.2.3 BIS Cet-tl~cation Marking the size of the sample and shall be equal to O,if the The product may also be marked wi th the Standard size is less than 13 and 1if the size is greater than or Mark. equal to 13. Table 1 Requirements for Base Paper for Carbon Paper (Clauses 3.1,4 .3,4.3.1 and 7.2) S1No. Characteristic Requirements Method ofTest, Refto / \ Type1 Type2 Type3 !lnnex of Clauseo~ ~ ~ ~ s:::.d :Z Gr 1 Gr 2 Gr 3 Gr 4 Gr 5 Gr1 Gr2 Gr3 Gr4 Gr 5 Gr3 Gr4 Gr 5 (1) (2) (3) (4) (5) (6) (7) (8) (9) (lo) (11) (12) (13) (14) (15) (16) (17) i) Nominalgrammage,g/m2 11.5 14.5 17.5 20.5 27.0 11.5 15.5 17.5 20.5 27.0 17.5 20.5 27.0 - 6 ii) Ashcontent,percentbymass,Max 5 5 5 5 5 5 5 5 5 5 5 5 5- 11 MD 65 65 65 65 65 55 55 55 55 55 45 45 45 - 12.3 iii) Tensileindex,Nrn/g,Min } CD 27 27 27 27 27 25 25 25 25 25 20 20 20 - 12.4 iv) Burstindex,kPa.m2/g,A4in 2.94 2.94 2.94 2.94 2.94 2.45 2.45 2.45 2.45 2.45 1.96 1.96 1.96 - 12.5 v) Porosity,s/100ml,&fin 400 400 400 270 270 400 400 400 270 270 400 270 270 A — u .. .. 1S3413:2004 ANNEX A [Table 1, S1No, (v)] METHOD FOR DETERMINATION OF POROSITY A-1 APPARATUS aviscosity of 10to 13cSt at 37.8°C and a flash point .. Ofat “least 1a3-,.->UC. A-l. ] Air Resistance Apparatus NOTE — Alightspindleoilissuitableforthispurpose.Oilis The apparatus consists of an outer cylinder which is used inpreference to water because it doesnot affectthe moisture content of the specimen nordoes it corrode the partly filled with oil, and an inner cylinder, having an ahrminiuminnercylinder.Theoilshouldnotcontainanyeasily open or closed top, sliding freely inthe outer cylinder. volatilefraction,andforthatreason,aminimumflashpointis Air pressure provided by the mass ofthe inner cylinder specified. is applied to the specimen held between clamping A-3 CALIBRATION plates in a circular orifice having an area of 6.4 cm2. The clamping plates may be at the top of the inner Test the apparatus for air leakage by clamping a thin cylinder, or may preferably be mounted on the base of piece ofsmooth impervious metal foil or cellulose film the apparatus. An elastic gasket which is attached to between the orifice plates, using the method prescribed the clamping plate on the side exposed to air pressure in A-5.2 to A-5.5. A maximum leakage of 50 ml in prevents leakage ofairbetween the surface ofthe paper 5h is allowable. and the clamping plate. A-4TEST SPECIMENS A-1.1.1 The gasket consists of a thin, elastic oil resistant, non-oxidizing material having a smooth From each test unit of the sample prepare at least ten surface (see Note). The inside diameter of the test specimens, each about 5 cm wide and 12.5 cm gasket is 28.6 + O.1 mm and the outside diameter long except that the specimens of size larger than 5 34.9 + 0.1 mm. The aperture inthe gasket isaccurately cm in both directions may be used in the apparatus aligned with the aperture in the clamping plates. To having the clamp on the base. align and protect the gasket in use, it is cemented in a groove machined inthe clamping plate. The groove is A-5 PROCEDURE concentric with the aperture in the opposing plate. It A-5.1 Condition the test specimens in an atmosphere is 28.41 + 0.04 mm in internal diameter and having 27+ 2°C temperature and a relative humidity 0.45 + 0.05 mm deep. Its outside diameter is of 65 + 5 percent. 35.14 & 0.04 mm for convenience in inserting and attaching the gasket. A-5.2 Place the instrument on a level surface so that NOTE — Thiokol, grade ST, polished plate moulded, the cylinders are vertical. Fill the outer cylinder with 0.8mmthick,50to60IRHDissatis factory. oil to a depth of about 12.5 cm as indicated by a ring marked on the inner surface of the cylinder. A-1.1.2 The outer cylinder is 25.4 cm high with an internal diameter of 82.6 mm. Ithas four vertical bars, A-5.3 For the instrument having the clamp at the top each 245.5 mmlong, and 2.4 mm indiameter, mounted of the inner cylinder, raise the inner cylinder with one equidistantly on the inner surface of the outer cylinder hand and clamp the specimen with the other. Then to serve as guides for the inner cylinder. The inner lower the inner cylinder and allow itto float inthe oil. cylinder is made of aluminium or its alloy, graduated Alternatively, remove the inner cylinder, clamp the inunits of 50ml, and has range of 350 ml. The volume specimen and lower the cylinder gently in the outer tolerance is0.5 percent. It is 25.4 cm high, and has an cylinder. external diameter of 76.2 mm and an internal diameter NOTE — The proper procedure is to tighten the knurled of 74.1 mm. Itweighs 567.0 + 0.5 g, so asto produce nuts alternately so that the clamping pressure is equal on a pressure of 12.4 cm H20. bothsides.Ifonlyonenutatatimeistightened,theclampwill notbearevenlyonthespecimenandairleakagewillprobably NOTE— Someinnercylindersarealsograduatedinunitsof occur. 25mlforthefirst100mlandhaveanadditionalgraduationat 400ml. A-5.4 For the instrument having the clamp on the base, raise the inner cylinder until its rim is supported A-1.2 Timer by the catch, clamp the specimen between the clamping plates and then lower the inner cylinder Stopwatch or electric timer, capable of recording time gently until it floats. to the nearest 0.2 s. A-5.5Asthe inner cylinder moves steadily downwards, A-2 MATERIALS determine the number of seconds, to the nearest 0.2 s, The outer cylinder isfilled with alubricating oil having required for the first two consecutive 50-ml intervals 4 IS 3413:2004 to pass the rim of the outer cylinder, starting at the and five specimens with the wire side up. zero point. In cases where a steady movement of the inner cylinder is not attained before the zero mark is A-6 REPORT reached, timing may be started at the 50 ml mark. For each test unit, report the porosity as the average NOTE— Avoidsubjectingtheapparatustovibration,asthis time, in seconds required to displace 100 ml of air increasestherateot’airdisplacement. thrcrugh an area of 6.45 cm2of the paper. Report to the A-5.6 Test five specimens with the top or felt side up nearest second.

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