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IS 216: Coal tar pitch PDF

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इंटरनेट मानक Disclosure to Promote the Right To Information Whereas the Parliament of India has set out to provide a practical regime of right to information for citizens to secure access to information under the control of public authorities, in order to promote transparency and accountability in the working of every public authority, and whereas the attached publication of the Bureau of Indian Standards is of particular interest to the public, particularly disadvantaged communities and those engaged in the pursuit of education and knowledge, the attached public safety standard is made available to promote the timely dissemination of this information in an accurate manner to the public. “जान1 का अ+धकार, जी1 का अ+धकार” “प0रा1 को छोड न’ 5 तरफ” Mazdoor Kisan Shakti Sangathan Jawaharlal Nehru “The Right to Information, The Right to Live” “Step Out From the Old to the New” IS 216 (2006): Coal tar pitch [PCD 6: Bitumen Tar and their Products] “!ान $ एक न’ भारत का +नम-ण” Satyanarayan Gangaram Pitroda ““IInnvveenntt aa NNeeww IInnddiiaa UUssiinngg KKnnoowwlleeddggee”” “!ान एक ऐसा खजाना > जो कभी च0राया नहB जा सकता हहहहै””ै” Bhartṛhari—Nītiśatakam “Knowledge is such a treasure which cannot be stolen” IS 216:2006 Wwikltill* (Reaffirmed - 2011) wh-mrl?fh-fmli& Indian Standard COAL TAR PITCH — SPECIFICATION (Second Revision) Ics 75.140 0 BIS 2006 BUREAU OF INDIAN STANDARDS MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG NEW DELHI 110002 July 2006 Price Group 2 .— — ---- Bitumen, Tar and Their Products Sectional Committee, PCD 6 FOREWORD This Indian Standard (Second Revision) was adopted bythe Bureau of Indian Standards, after the draft finalized by the Bitumen, Tar and Their Products Sectional Committee had been approved by the Petroleum, Coal and Related Products Division Council. Coal tar pitch serves as a valuable ingredient in the production of a number of waterproofing, protective and binding compounds employed inmasonry, steelandtimber structures. Itisalsoused forwaterproofing concrete structures, caulking of decks, asasriturantfor roofing felts, as-abinder for avariety ofcarbon products and coal briquettes, for damp-proof courses, flooring mastics and as a base for coal tar paints. Coal tar pitch to this specification isnot suitable for formulation of quick-drying black enamels nor for road construction, for which purposes IS215 :1995 ‘Road tar (third revision)’ should be referred to. Considering the importance of the subject, this standard was frostpublished in 1951and subsequently revised in 1961.Further revision wasnecessitated toincorporate specialcoaltar pitchgrades andtomodify$he requirements of coal tar pitch of various grades prescribed inthe existing version. In this revision, the following modifications have been made: a) Scope has been modified to incorporate the requirements of special coal tar pitch grades. b) Requirements for various grades of coal tar pitch have been modified. c) Requirements for special coal tar pitch of threegrades have been incorporated. For the purpose of deciding whether aparticular requirement ofthis standard iscomplied with, the final value, observed or calculated, expressing the result of a test or analysis, shall be rounded off in accordance with IS2:1960 ‘Rules for rounding off numerical values (revised)’. The number of significant places retained inthe rounded off value should be the same asthat ofthe specified value inthis standard. (Continued from second coverj ‘IS 216:2006 Indian Standard COAL TAR PITCH — SPECIFICATION (Second Revision ) 1 SCOPE IS No. Title This standard covers the requirements, methods of 4542:1968 Calorimetric methods for sampling and test for the range of four grades of determination of iron coal tar pitch from soft to hard consistencies with 9497:1980 Method for determination of softening points varying from 45°to 95°C and forthe sodium and potassium (flame range of three grades of special coal tar pitch from photometric) binder to extra hard consistencies with softening 13320:1992 Determination of iron by atomic points varying from 86° to 130°C intended for the rtbsoption spectrophotometry — production of water proofing protective and binding Test method compounds employed in masonry, steel, timber and concrete structures and also for the preparation of 13758 Coal tar pitch; Methods of test roofing felts, besides their use as binder in the (Part 1):1993 Determination ofmatter insoluble in production of a variety of carbon products such as quinoline graphite electrodes, Soderberg or pre-baked anodes (Part 2): 1993 Determination of coking value and carbon or graphite *locks. 3 TERMINOLOGY 2 REFERENCES Forthe purpose ofthis standard, the definitions given The following standards contain provision which, inIS 334 shall apply. through reference in this text, constitute provisions ofthisstandard. Atthetime ofpublication, the.editions 4 GRADES indicated were valid. All standards are subject to revision and parties to agreements based on this 4.1 Coal Tar Pitch standard are encouraged to investigate the possibility The coaltarpitch shallbeclassified intothe following of applying the mostrecent editions of the standards four grades: indicated below: a) Soft pitch, IS No. Title b) Soft medium pitch, 334:2002 Glossary of t e rms relating to c) Hard medium pitch, and bitumen and tar (th ir$ revision) d) Hard pitch. 1201: 19781) Methods for testing tar and bituminous materials Sampling 4.2 Special Coal Tar Pitch ~rst revision) The special coal tar pitch shall be classified into the 1202: 1978’) Determination of specific gravity following three grades: (first revision) a) Binder pitch, 1205: 19781) Determination of softening point ~rst revision) b) Hard pitch, and 1215:1978’1 Determination ofmatter insoluble in c) Super hard pitch. toluene ~rst revision) 5 REQUIREMENTS 1217: 19781) Determination of mineral matter (Ash) (@t revision) 5.1 Composition 1220: 19781) Determination of volatile matter The material shall be: content @rst revision) a) either the residue of the direct distillation of 1350(Part 3) Methods of test for coal and coke: crude tar produced by the high temperature 1969 Part 3 Determination of sulphur carbonization of coal in coke ovens or retorts, (j%strevision) or 4284:1967 Method for volumetric determi- nation of iron b) obtained “byfluxing back such pitch residues with high boiling coal tar distillates to give l)ES1201:1978toIS1220: 1978printedinonevolume. products of the desired softening point. 1 —-——.————.—._—-——., IS 216:2006 5.2 The material shall also comply with the 6.5 Criteria for Conformity requirements, given inTable 1andTable2whentested 6.5.1 The lotshallbe considered asconforming to the according to test methods as indicated in respective requirements of this standard, if the conditions columns. mentioned in 6.5.2 and 6.5.3 are satisfied. 6 SAMPLING AND CRITERIA FOR 6.5.2 From thetestresults ofsoftening point the mean CONFORMITY (~) and the (R) shaIl be calculated. The following 6.1 Lot conditions shall be satisfied: a) (~– 0.6R)shallbegreater than orequal tothe Inanyconsignment, allthecontainers ofcoaltarpitch minimum specification limit, and of the same grade and from the same batch of manufacture shall‘begrouped together to constitute a b) (~ + 0.6 R ) shall be less than or equal to the lot. ‘mm”imumspecification limit. 6.2 Thenumber ofcontainers tobeselectedatrandom 6.5.3 The composite sample when tested for the from the lot shall depend upon the size of the lot and characteristics mentioned in 6.4.2 shall satisfy the shall be in accordance with Table 3. corresponding requirements of the characteristics. 6.3 From each of the containers selected as in 6.2 an 7 PACK-ING AND MARKING average sample representative of the material in the 7.1 Packing container shall be drawn in accordance with the methods prescribed in IS 1201, taking all the The material shall be suitably packed in a container precautions mentioned therein. All these samples as agreed to between the supplier and the purchaser. from the individual containers shall be stored ‘separately. 7.2 Marking 6.4 Number of Tests 7.2.1 Each container shall be legibly and indelibly marked with the following: 6.4.1 All the individual samples shall be tested for softening point. a) Manufacturer’s name and trade-mark, if any; 6.4.2 For the remaining characteristics, a composite b) .Grade; sample prepared by mixing together equal quantities c) Batch number, code number, etc; and of coaltar pitch from allthe individual samples shall be tested, d) .Dateof manufacture. Table 1 Requirements for Coal Tar Pitch (C/ause 5.2) S1No. Characteristic Requirement Method ofTest, Refto / \ SoftPitch Sotl Hard Hard Medium Medium Pitch Pitch Pkch (1) (2) (3) (4) (5) (6) (7) O Softeningpoint(Ringand 45-55 56-75 76-85 86-95 IS1205 Ballmethod),“C ii) Specificgravityat25°C 1.20-1.30 1.22-1.32 1.24-1.32 1.26-1.32 Is 1202 iii) Volatilemattercontent, 75 65 60 50 IS1220 percentbymass,MUX iv) Matterinsolubleintoluene(free 25 25 30 35 IS1215 carbon),percentbymass,Ma v) Ash,percentbymass,Max 0.5 0.5 0.75 0.8 IS1217 2 IS 2-16:2006 Table 2 Requirements for Special Coal Tar Pitch (Clause 5.2) S1No. Characteristic Requirements forGrades Method ofTest, Refto / \ BinderPitch ExtraHard SuperHard Pitch Pitch (1) (2) (3) (4) (5) (6) i) Softeningpoint(RingandBallmethod),“C g6-105 106-115 116-130 1S1205 ii) Specificgravityat25°C >1.28 <1.30 >1.30 Is 1202 iii) Cokingvalue[byConardsonCarbonMethod], 54 56 58 IS13758(Part2) percentbymass,A&r iv) MatterinsolubleintohsenebyG4, 30 1S1215 percentbymass,Mits v) Matterinsolubleinquinoline, 12 15 Is 13758(Part1) percentbymass,Max vi) Betaresincorrten~percent,Min 20 25 20 v vii) Ash,percentbymass,Max 0.5 IS 1217 viii) Iron(asFe),percent,Mm 0.05 — IS4284,IS4542,and IS13320 ix) Silicon(asSi),percen~Max 0.02 AnnexA @ Sodium(Na),ppm,J& 200 Is 9497 xi) Sulphur(S),percent,Max 0.50 Is 1350(Part3) 1)The ~lfference be~een Medetermined v~ues ofmatter insolubleintoluene [seeS1No. (iv)]andmatserinsoluble inqUinOliSlt3 [seeS1No.(v)]shallbereportedasbetaresincontent. 7.2.2 EMSCertij7cation MarWing Table 3 Number of Containers to be Selected The containers may also be mar ked with the (Clause 6.2) Standard Mark. S1No. LotSize No.ofContainers 7.2.2,1 The use of the Standard Mark is governed (1) (2) (3) by the provisions of Bureau of Indian Standards Act, 1986 and the Rules and Regulations made i) upto50 2 thereunder. The details of conditions under which ii) 51to 100 3 the licence for the use of the Standard Mark may Kl) 101to200 4 be granted to manufacturers or producers may iv) 201to300 5 be obtained from the Bureau of Indian v) 301to500 7 Standards. vi) 501andabove 10 . IS 216:2006 ANNEX A [Table 2, S1No. (ix)] DETERMINATION OF SILICON (Si) BY MOLYBDENUM BLUE METHOD (CALORIMETRIC METHOD) A-1 PRINCIPLE then reduced with stannous chloride to form a deep bluesuspension. Theoptical absorption ofthesolutioh Thismethod issuitable forthedetermination ofsilicon ismeasured at 765 nm using a spectrophotometer. in the range 0.2 to 10 ppm and is also free from interference from other ions usually present in these A-4.1 Calibration Curve materials. Take 1,3,5,7and 10ml of silicon working solution, The coal-tar pitch will be ashed as per the standard in 100-mlvolumetric flasks andadd5drops ofH2SOd procddure. (1 :3) toeach flaskanddilutpto 10ml, Add 2.5 ml of ammonium molybdate solutiontoeachflaskandallow A-2 REAGENTS tostandfor 5min. Then add 5mlofHzSO,(1 :3)mix well followed by the addition of 5 drops of SnClz A-2.1 Ammonium Molybdate (50g/litre) —Dissolve solution and make up to 100 ml. Measure the 50 g of ammonium molybdate (NH,),M0,02,.4H20 absorbance at 765 nm after 5 min and plot the in water and dilute to one litre. absorbance volumes againstthemicrograms ofsilicon. A-2.2 Hydrochloric Acid (HCI) [1:1] — Equal The blue colour isstable only up to 12h. volume of HC1(sp. gr. 1.19)and water. A-4.2 Method for Pitch A-2.3 Silicon Standard Solution (1 ml = 1 mg of The pitch to be analyzed for silicon content is ashed Si) — Dissolve 10.1 g of sodium silicate (Na,SiO~. using thestandard procedure. 9H20) in water and make to one litre in a volumetric flask and store in polyethylene bottle. Fuse gently weighed quantity of the ash with sodium carbonate (around 6g) ina platinum crucible over a A-2.4 Silicon Working Solution (1 ml= 0.01 mg of Bunsen burner. When thefusion iscomplete remove Si)— Dilute 10ml ofthe standard silicon solution to the crucible from the burner, swirl to distribute the one litre in a volumetric flask. melt onthe sidesofthe crucible and coolthe crucible. A-2.5 Stannous Chloride Solution — Dissolve 2.5 g The crucible iskept in a250-ml beaker and 25 ml of of stannous chloride (SnClz.2HzO) in 5 ml of water added. Cover the beaker with awatch glass and concentrated HCI and dilute to 250 ml. Stable up to add cautiously HC1(1:1) to decompose the melt. Boil two weeks. the solution for several minutes and cool. Transfer to a 10O-m-lvolumetric flask and dilute to volume. A-2.6 Sodium Carbonate Solution (100 g/litre) — Transfer asuitable aliquot of this solution to 100-ml Dissolve 100 g of NazCOJ in water and dilute to volumetric flask, adjust thepH to 6-8 with Na2COJ one litre. solution and determine the silicon calorimetrically as explained in the procedure for the calibration graph A-2.7 Sulplruric Acid (1:3) — Carefully mix one in A-4.1 above. volume of concentrated sulphuric acid with three volumes of water. Find the microgram of~ilicon m the sample solution from the calibration curve. A-3 APPARATUS A-5 CALCULATION A-3.1 Spectrophotometer, visible. Silicon, ppm = (AXB)/W A-4 PROCEDURE where The ashed sample isfused with sodium carbonate and A= microgram ofsiliconper 100mlofthe solution subsequently dissolved in 6 N hydrochloric acid. An found inthe aliquot used, aliquot of the solution is diluted ~o suitable concentration and the pH is adjusted to the values 13= aliquot factor (original volume divided by between 6-8. Silicomolibydic acid is formed by the aliquot taken for analysis), and addition of ammonium molybdate solution, which is W= original weight of the sample. 4 ..——.— Bureau of Indian Standards BIS is a statutory institution established under the Bureau of lrsdiarrStandards Acl, 1986 topromote harmonious development of the activities of standardization, marking and quality certification of goods and attending to connected matters in the country. Copyright BIS has the copyright of all its publications. No part of these publications may be reproduced in any form without the prior permission inwriting ofBIS.Thisdoesnotpreclude thefi-eeuse, inthe course of implementing the standard, of necessary details, such as symbols and sizes, type or grade designations. Enquiries relating to copyright be addressed to the Director (Publications), BIS. Review of Indian Standards Amendments are issued to standards asthe need arises on the basis of comments. Standards are also reviewed periodically; a standard along with amendments isreaffirmed when such review indicates that no changes are needed; if the review indicates that changes are needed, it istakenup for revision. Users of Indian Standards should ascertain that they are inpossession ofthe latestamendments oredition by referring tothe latest issue of ‘BIS Catalogue’ and ‘Standards: Monthly Additions’. This Indian Standard has been developed from I)oc: No. PCD 6 (1948). Amendments Issued Since Publication Amend No. Date of Issue Text Affected BUREAU OF INDIAN STANDARDS Headquarters: Manak Bhavan, 9 Bahadur Shah Z afar Marg, New Delhi 110002 Telephones: 23230131,23233375,2323 9402 website: www.bis.org.in Regional Offices: Telephones Central : Manak Bhavan, 9 Bahadur Shah Zafar Marg 23237617 NEW DELHI 110002 { 23233841 Eastern : 1/14 C.I.T. Scheme VII M, V.I.P. Road, Kankurgachi 23378499,23378561 KOLKATA 700054 { 23378626,23379120 ~\ Northern : SCO 335-336, Sector 34-A, CHANDIGARH 160022 2603843 { 2609285 Southern : C.I.T. Campus, IV Cross Road, CHENNi41600113 22541216,22541442 {22542519,22542315 Western : Manakalaya, E9 MIDC, Marol, Andheri (East) 28329295,28327858 MUMBAI 400093 {28327891,28327892 Branches : AHMEDABAD. BANGALORE. BHO PAL.BHUBANESHWAR. COIMBATOR.E.FARIDABAD. GHAZIABAD. GUWAHATI. HYDERABAD. JAIPUR. KANPUR. LUCKNOW. NAGPUR. NALAGARH. PATNA. PUNE. RAJKOT. THIRUVANANTHAPURAM. VISAKHAPATNAM. Printed st Simco Printing Press, Delhi

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