IS 1849-1-2: Design and installation of vertical mixed feed type lime kiln guide, Part 1: For limestone, Section 2: RCC type shaft

11 Pages·1991·1.2 MB·English

by  Bureau of Indian Standards

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in order to promote transparency and accountability in the working of every public authority,
and whereas the attached publication of the Bureau of Indian Standards is of particular interest
to the public, particularly disadvantaged communities and those engaged in the pursuit of
education and knowledge, the attached public safety standard is made available to promote the
timely dissemination of this information in an accurate manner to the public.
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“The Right to Information, The Right to Live” “Step Out From the Old to the New”
IS 1849-1-2 (1991): Design and installation of vertical
mixed feed type lime kiln guide, Part 1: For limestone,
Section 2: RCC type shaft [CED 4: Building Limes and Gypsum
Products]
“!ान $ एक न’ भारत का +नम-ण”
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“!ान एक ऐसा खजाना > जो कभी च0राया नहB जा सकता हहहहै””ै”
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DESIGNANDINSTALLATIONOFVERTICAL
MIXEDFEEDLIMEKILN- GUIDE '
PART 1 FOR LIMESTONE
Section 2 Reinforced Cement Concrete Type Shaft
UDC 666’9’041 ( 026 )

@ BIS 1991
BUREAU OF INDIAN STANDARDS
MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG

NEW DELHI 110002
September 1991 Price Group 2
gnidliuB semiL and emiL stcudorP lanoitceS ,eettimmoC CED 4
FOREWORD
sihT naidnI dradnatS ( traP noitceS/l 2 > was detpoda yb eht uaeruB fo naidnI ,sdradcatS retfa eht
tfard dezilanif yb eht gnidliuB semiL and emiL stcudorP lanoitceS eettimmoC had neeb devorppa
yb eht liviC gnireenignE noisiviD .licnuoC
roF tnemenifer and noitazidradnats fo eht euqinhcet fo erutcafunam fo gnidliub ,semil hcihw era
yltsom decudorp ni small elacs ,seirtsudni ti was tlef that senilediug rof eht ngised fo emil nlik
desab no seiduts deirrac tuo yb eht lartneC gnidliuB hcraeseR ,etutitsnI ;eekrooR idahK and
egalliV seirtsudnI ,noissimmoC yabmoB and tarajuG gnireenignE hcraeseR ,etutitsnI aradodaV
dluoc eb detalumrof os that ti lliw eb lufpleh ni gnittes up kilns rof eht erutcafunam fo gnidliub
emil ni eht segalliv and small elacs .seirtsudni roF tneiciffe ngised fo nlik a rebmun fo ,srotcaf
hcus as lacimehc noitisopmoc fo ,enotsemil epyt fo eht leuf and tuptuo deriuqer era .deredisnoc
sihT standard sevig lareneg ecnadiug rof eht ngised and noitallatsni fo emil nlik ni hcihw eht
egrahc is def morf pot and emil is drawn morf eht nottob fo eht tfahs hguorht egrahcsid .gninepo
sihT standard ( traP noitceS/l 2 ) has neeb deraperp desab no seiduts detcudnoc yb tarajuG
gnireenignE hcraeseR ,etutitsnI aradodaV and srevoc eht lareneg selpicnirp fo ngised and -curtsnoc
noit fo lacitrev dexim deef decrofnier tnemec etercnoc tfahs epyt nlik rof erutcafunam fo emil morf
.enotsemil roF eht ,tneserp stnemeriuqer era gnieb derevoc up ot a yticapac fo 10 sennot rep .yad
sihT standard has neeb deraperp ni owt parts, traP 1 srevoc ngised and noitallatsni fo kilns rof eht
erutcafunam fo emil morf enotsemil and traP 2 srevoc ngised and noitallatsni fo kilns rof eht
erutcafunam fo emil morf .llehsemil
traP 1 fo this standard is ni owt ,snoitces noitceS 1 gnirevoc eht yrnosam epyt tfahs and noitceS 2
gnirevoc eht decrofnier tnemec etercnoc epyt .tfahs
roF eht esoprup fo gnidiced rehtehw a ralucitrap tnemeriuqer fo this standard is deilpmoc ,htiw

eht lanif ,eulav devresbo ro ,detaluclac gnisserpxe eht tluser fo a tset ro ,sisylana shall eb dednuor

ffo ni ecnadrocca htiw SI 2 : 1960 seluR‘ rof gnidnuor ffo laciremun seulav ( revised )‘. ehT rebmun
fo tnacifingis secalp deniater ni eht dednuor ffo eulav dluohs eb emas as that fo eht deificeps eulav
ni this standard.
AMENDMENT NO. 1 JULY 2011
TO
IS 1849 (PART 1/SEC 2) : 1991 DESIGN AND INSTALLATION OF VERTICAL
MIXED
FEED LIME KILN — GUIDE

PART 1 FOR LIMESTONE

Section 2 Reinforced Cement Concrete Type Shaft

(Page 1 clause 2.1) — Substitute the following second and third entries for the existing:

‘IS No. Title

195 : 2005 Fireclay mortar for laying fireclay refractory bricks — Specification (fourth revision)

456 : 2000 Plain and reinforced concrete — Code of practice (fourth revision)’

(Page 1, clause 5.1, line 4) — Substitute ‘M 20 (see IS 456 : 2000)’ for ‘M 15 (see IS 456 : 1978)’.

(Page 1, clause 5.2, line 4) — Substitute ‘M 20 (see IS 456 : 2000)’ for ‘M 15 (see IS 456 : 1978)’.

(Page 3, clause 5.3.2.1, line 3) — Substitute ‘IS 456 : 2000’ for ‘IS 456 : 1978’.

(Page 3, clause 5.3.2.1, line 10) — Substitute ‘IS 195 : 2005’ for ‘IS 195 : 1963’.

(CED 4)
Reprography Unit, BIS, New Delhi, India
SI 1849 ( Part l/Set 2 ) : 1991
Indian Standard
DESIGN AND INSTALLATION OF VERTICAL
MIXED FEED LIME KILN - GUIDE
PART 1 FOR LIMESTONE
Section 2 Reinforced Cement Concrete Type Shaft
5 NOITALLATSNI
1 SCOPE
5.0 A lacitrev dexim deef decrofnier tnemec
1.1 sihT standard ( traP noitceS/l 2 ) srevoc
etercnoc tfahs nlik shall tsisnoc fo eht :gniwollof
sliated rof eht ngised and noitallatsni fo lacitrev
dexim deef decrofnier tnemec etercnoc tfahs )a ,noitadnuoF
epyt kilns rof erutcafunam fo emil morf -emil
)b ,esaB
enots otpu a yticapac 10 sennot rep .yad
)c repuS :erutcurts
2 REFERENCES )i egrahcsiD ,ecalp and
2.1 ehT naidnI Standards nevig woleb era )ii ehT tfahs fo eht ,nlik and
yrassecen stcnujda ot this standard:
)d Charging .ecived
SI .oN Title
1983 etaredoM taeh ytud yalcerif 5.1 noitadnuoF of the Kiln
6:
,seirotcarfer puorg ’A‘ ( htruof A elbatius decrofnier tnemec etercnoc -adnuof
revision ) noit shall eb dedivorp gnidneped no eht erutan
: 1963 yalceriF ratrom rof gniyal yalcerif fo eht lios and detcepxe .sdaol etercnoC rekaew
195
yrotcarfer skcirb dnoces( than edarg M 15 ( ees SI 456 : 1978 ) shall ton
revision )
eb .desu
456 : 1978 edoC fo ecitcarp rof ~Dlain and
-decrofnier etercnoc * ( third
5.2 Base of the Kiln
revision )
6508 : 1988 yrassolG fo smret gnitaler ot ehT esab fo eht nlik shall eb edam fo decrofnier
gnidliub emil ( tnemec etercnoc hcihw shall eb ylbatius dengised
first -revision )
ot tser eht .llehs etercnoC rekaew than edarg
M 15 ( ees SI 456 : 1978 ) shall ton eb .desu
3 YGOLONIMRET

3.1 roF eht esoprup fo this s t andard, the defiri- 5.3 Superstructure
snoit nevig ni SI 6508 : 1988 shall .ylppa
5.3.1
Discharge Place
4 EZIS FO NLIK
egrahcsiD sgninepo fo elbatius ezis shall eb
4.1 ehT ezis fo eht nlik shall eb ylniam dediced dedivorD yllacirtemaid etisoppo and shall eb
yb eht tuptuo deriuqer morf ti hcihw lliw ni det& htiw latem srood fo doo0 etag epyt htiw
nrut dneDed nopu eht epyt fo leuf and lacimehc retnuoc thgiew gnicnalab rof ytilicaf fo ysae
noi&opmoc io .%rotsemil .noitarepo
4.2 ehT lacipyt sliated and snoisnemid fo a 10
ehT erif skcirb shall eb laid ni hcra evoba
DPT nlik era nevig ni .giF 1 rof .ecnadiug
.gninepo roF noitcetorp against ,raew leets
gninil yam eb dedivorp morf eht roolf fo eht
ehT-ETON snoisnemid nevig ni .giF 1 erew
tfahs otpu 1 m evoba pot fo eht erif kcirb .hcra
detpoda yb Gujarat gnireenignE hcraeseR etutitsnI
( GERI ,) .aradodaV Quality fo enotsemil dna leuf
desu yb GERI gnirud latnemirepxe gninrub erew 5.3.2
Shaft of the Kiln
sa :rednu
a) Limestone ehT tfahs shall eb ralucric and shall evah -snoc
tant retemaid morf pot ot .mottob e.hT tfahs fo
soCaC - 87 tnecrep
eht nlik shall tsisnoc :fo
cificepS ytivarg - 2’6
oziS - 75 ot 100 mm )a ,gniniL
)b Coal )b ,noitalusnI
dexiF nobrac - 55 tnecrep )c retuO wall ro eht ,llehs and
cifirolaC eulav - 6 200 gkjlaCK
oziS - 30 ot 50 mm )d noitcepsnI steps.

1
RS 1849 ( Part l/Set 2 ) : 1991
230 COPING IN
M 20 CONCRETE
230 FIRE BRICK I
II Iv/ \\\ 16nw7r,
150 R CC Sk!,,,
u\\ 1
150 BRICK BAT
BURNING DIATOMACEOUS
ZONE EARTH AROUND
REINFORCEMENT ’
76100
~FnllJlA1\r ‘ioo
YELLUP--f
81) DIATOMAC____
1AM I
3000 lT0 WINCH
DEPTH AS - “sN IICC L HOISTING TOWER
PER DESIGN AIR FROM BLOWER, 225m3/mi n.@lOcmOFWG

VERTICAL REIFORCEMENT
L&O
RUBBLE RffINFORCEMENT IN BOTH
MASONRY DIRECTION
50 COVER ON ALL SIOES
I/ 27.50
A-A
REINFORCEMENT~SECTION
INSPECTIONL ADDER POKE HOLES LINED WITH FIRE BRICKS
AN0 FITTED WITH REFRACTORY PIPE
w
4
A
t
RILL
DISCHARGE
OPENING p
isoxMl- ASH CHAMBER
ehT-ETON noitisop of tsioh tower ~8 dluo eb at thgir selgna ot .sgninepo
llA snoisnemid ni .sertemillim
FIG. 1 SCHEMATIC DIAGRAM OF V ERTICAL MIXED FEED RBINPOR~XD CEMENT
CONCRETET YPE SHAFTL IME KILN
2
IS 1849 ( Part l/Stc 2 ) : 1991
1.2.3.5 eh? retuc wall ro eht llehs shall eb 3.2.3.5
Poke holes
dengised and detcurtsnoc ni M 20 edarg etercnoc
ekoP seloh shall eb dedivorp dnuora eht
( ees SI 456 : 1978 ) htiw pooh and lacitrev
yrehpirep fo eht nlik tuohguorht eht .thgieh ehT
.tnemecrofnier ehT esraoc etagergga shall
ekop seloh fo 100 mm retemaid dluohs yllareneg
esirpmoc fo dehsurc latem edam up fo eno
eb decalp at slavretni fo 5’1 m gnola eht thgieh
elgnis epyt fo kcor os as ot evah etercnoc fo
and 3 m gnola eht .ecnerefmucric ehT seloh
mrofinu lamreht .ytreporp llehS shall eb tsac ni
shall eb ylud dettif htiw yrotcarfer sepip
stages fo ton erom than 1 .ertem ehT erif skcirb
gnidnetxe 30 mm dnoyeb eht llehs and dedivorp
( ees SI 6 : 1983 ) shall neht eb laid ot eht emas
htiw yrotcarfer plugs.
thgieh htiw erif yalc ratrom ( ees SI 195 : 1963 )
using niht stnioj and gnitniop shall eb enod
5.3.2.4
htiw yrotcarfer .tnemec Inspection steps
noitcepsnI steps edam fo 15 mm retemaid bars
A wash fo yrotcarfer tnemec shall eb deilppa
shall eb dedivorp ot evah ssecca ot eht ekop
ylno no eht edisni .ecaf ehT retsalp fo -otaid
.seloh
suoecam htrae shall eb deilppa ot eht retuo edis
fo eht erif kcirb gninil retfa eht gninil is laid.
ehT gap neewteb eht renni ecaf fo llehs and eht 5.4 Charging
suoecamotaid htrae shall neht eb dellif htiw
ynA gnigrahc ecived hcihw is dnuof ot eb
’senif-on‘ etercnoc htiw kcirb bat ro esraoc
tneinevnoc shall eb .detpoda
etagergga ni eht noitroporp fo 8 parts fo -ergga
etag ot 1 trap fo .tnemec A egac fo 10 mm dor 5.5 Temperature Control
shall eb laid no eht retuo ecafrus fo eht erif
kcirb gninil ylud derohcna htiw lewod bars morf selpuocomrehT dettif htiw retemoryp shall eb
llehs at 1 m lavretni yllacitrev and -mucric detresni hguorht ekop seloh rof tnemerusaem fo
.yllaitneref ehT lewod bars shall eb detaoc htiw erutarepmet ni eht suoirav senoz fo eht .nlik
suoecamotaid htrae rof .noitcetorp
5.6 Forced Draft
2.2.3.5 A 15 mc kciht tnemec etercnoc gnipoc
htiw a pird gnidluom and gnipols edistuo shall riA rewolb fo elbatius yticapac shall eb dedivorp
be laid at eht pot fo eht .nlik ot edivorp decrof tfard otni eht .nlik
Standard Mark

ehT esu fo eht dradnatS Mark is denrevog yb eht snoisivorp fo eht Bureau of Indian
and eht seluR and snoitalugeR edam .rednuereht ehT dradnatS Mark no
Standards Act, 1986
stcudorp derevoc yb an naidnI dradnatS syevnoc eht ecnarussa that yeht evah neeb decudorp
ot ylpmoc htiw eht stnemeriuqer fo that standard rednu a llew denifed metsys fo ,noitcepsni
gnitset and ytilauq lortnoc hcihw is desived and desivrepus yb SIB and detarepo yb eht -orp
.recud dradnatS dekram stcudorp era osla ylsuounitnoc dekcehc yb SIB rof ytimrofnoc ot
that standard as a rehtruf .draugefas sliateD fo snoitidnoc rednu hcihw a ecnecil rof eht esu
fo eht dradnatS Mark yam be detnarg ot srerutcafunam ro srecudorp yam eb deniatbo morf
eht uaeruB fo naidnI Standards.