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IS 15647: Hot rolled steel narrow width strip for selded tubes an pipes PDF

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Preview IS 15647: Hot rolled steel narrow width strip for selded tubes an pipes

इंटरनेट मानक Disclosure to Promote the Right To Information Whereas the Parliament of India has set out to provide a practical regime of right to information for citizens to secure access to information under the control of public authorities, in order to promote transparency and accountability in the working of every public authority, and whereas the attached publication of the Bureau of Indian Standards is of particular interest to the public, particularly disadvantaged communities and those engaged in the pursuit of education and knowledge, the attached public safety standard is made available to promote the timely dissemination of this information in an accurate manner to the public. “जान1 का अ+धकार, जी1 का अ+धकार” “प0रा1 को छोड न’ 5 तरफ” Mazdoor Kisan Shakti Sangathan Jawaharlal Nehru “The Right to Information, The Right to Live” “Step Out From the Old to the New” IS 15647 (2006): Hot rolled steel narrow width strip for selded tubes an pipes [MTD 4: Wrought Steel Products] “!ान $ एक न’ भारत का +नम-ण” Satyanarayan Gangaram Pitroda ““IInnvveenntt aa NNeeww IInnddiiaa UUssiinngg KKnnoowwlleeddggee”” “!ान एक ऐसा खजाना > जो कभी च0राया नहB जा सकता हहहहै””ै” Bhartṛhari—Nītiśatakam “Knowledge is such a treasure which cannot be stolen” IS 15647:2006 Indian Standard HOT ROLLED STEEL NARROW WIDTH STRIP FOR WELDED TUBES AND PIPES Ics 77.140.50 ,.,, 0 BIS2006 BUREAU OF INDIAN STANDARDS MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG NEW DELHI 110002 Aprii 2006 Price Group 3 Wrought Steel Products Sectional Committee, MTD4 FOREWORD This Indian Standard was adopted by the.Bureauof Indian Standards, after the draft finalized by the Wrought Steel Products Sectional Committee hadbeen approved bythe Metallurgical Engineering Division Council. InIndia, certain small scalere-rolling millsareproducing hotrelied narrow width steelstrips,popularly known as Patra. Keeping the interest ofthesesteelmills inview,aneedwasfelttoformulate anIndian Standard tofacilitate manufacture ofquality hot rolled steelnarrow width strip which willbeused formanufacturing ofwelded tubes and pipes for non-critical applications. For all the tests specified in this standard (chemical/physicaUothers), the method as specified in relevant 1S0 Standard may alsobe followed asanalternate method. The composition ofthe Committee responsible forthe formulation ofthis standard isgiven inAnnex A. For the purpose of deciding whether particular requirement of this standard is complied with, the final value, observed or calculated, expressing the result of a test or analysis, shall be rounded off in accordance with IS2:1960 ‘Rules forrounding off numerical values (revised)’. Thenumber ofsignificant places retained inthe rounded off value should bethe same asthat ofthe specified value inthis standard. IS 15647:2006 Indian Standard HOT ROLLED STEEL NARROW WIDTH STRIP FOR WELDED TUBES AND PIPES 1 SCOPE 3 TERMINOLOGY 1.1 This standard coverstherequirements forweldable For the purpose of this standard, the following qualityhotrollednarrow width steelstripupto600mm definition inaddition tothosegiven inIS 195”6(Part 4) formanufacture ofsteelpipesandtubesfornon-critical shallapply. applications such as low pressure water and furniture 3.1 Narrow Width Strip — Hotrolledsteelstripupto purposes. widthof600mm,manufactured instraightlengthwitha 1.2 Thehotrollednarrowwidthsteelstripmanufactured minimum length of20mandsupplied.as suchorinthe as per this standard shall not be applicable for formofcoilorfoldedstripwithaminimum diameter of manufacture of steel pipes for pressure applications tentimesofthickness,without weldingjoint. such ashigh pressure water, steam, oil and gases. 4 SUPPLY OF MATERIAL 2 REFERENCES 4.1 General requirements relating tothe supply ofhot The following standards contain provisions which rolled narrow width steel strip shall conform through reference inthis text, constitute provisions of to IS 8910. this standard. At the time of publication, the editions 4.2 The material may be ordered on any of the indicated were valid. All standards are subject to following basisasagreed tobetween themanufacturer revision and parties to agreements based on this andthepurchaser: standard are encouraged to investigate the possibility of applying the most recent editions of the-standards a) Chemical composition, or .,,, indicated below: b) Physical properties. ISNo. Title 5 GRADES 228 (In Parts) Methods ofchemical analysisofsteel onappropriate parts There shall be three grades of hot rolled carbon steel sheet designated asGrade 1,Grade 2and Grade 3. 1079:1994 Hot rolled carbon steel sheets and strips—Specific a tion @fthrevision) 6 MANUFACTURE 1599:1985 Methodforbendtes t(secondrevision) 6.1 The processes used in making steel and in 1608:2005 Metallic materials — Tensile testing manufacturing hotrolled narrow width steelstrip shall atambienttemperature(thirdrevision) belefttothe discretion ofthemanufacturer. 1730:1989 Dimensions for steel plates, sheets, stripsandflatsforgeneralengineering 6.2 Steelshallbesupplied inthekilled, semi-killed or purposes (secondrevision) rimming conditions subject to agreement”between the 1852:1985 Rolling and cutting tolerances for manufacturer andthepurchaser. hot-rolled steel products (@urth 7 CHEMICA-L COMPOSITION revision) 1956(Part 4): Glossary ofterms-relating toironand 7.1 Ladle Analysis 1975 steel:Part4Steelsheetandstrip(jirst LadIe analysis of the material to be carried out for revision) eachheat/20 tonne orpartthereof eitherbythemethod 2049:1978 Colour code for the identification of specified inthe relevant parts of IS228, or any other wrought steelsforgeneralengineering established instrumental and chemical method shall purposes ~rst revision) be as given in Table 1. In case of dispute, the 3803 (Part 1): Steel — Conversion of elongation procedure given inIS228 and itsrelevant parts shall 1989 values: Part 1carbon and low alloy bereferee method. However, where themethod isnot steels (second revision) given inIS228oritsrelevant parts,thereferee method .8910:1978 Generaltechnicaldeliveryrequirements shall be as agreed to between the purchaser and the for steel and steelproducts manufacturer. 1 IS 15647:2006 7.2 Product Analysis the cross-sectional area of the test piece. Test pieces withanon-proportional gaugelengthmayalsobeused. Permissible variations inthe case of product analysis In such case the elongation values shall be converted from the limitsxpecitied inTable 1shall be as given inaccordancewithIS3803(Partl). Thetensilestrength, in Table 2. yield strength and percentage elongation shall be as given inTable 3. Tabie 1 Chemical Composition (Clauses 7.1 and 7.2) 8.3.1 Should test piece break outside the middle half of the gauge length and the percentage elongation Grade Consstitutent, Percent, Max obtained is less than that specified, the test may be / — \ discarded attheoptionofthemanufacturer andanother Carbon Manganese Sulpbur Phosphorus test madefrom the sample -selected representing the (1) (2) (3) (4) (5) samecastand batch. 1 0.10 0.50 0.04 0.04 ,.:’ 2 0.12 0.60 0.04 0.04 3 0.16 1.20 0.04 0.04 9 BEND TEST NOTES 9.1 Number of Bend Tests 1 Forsemi-killed quality,siliconcontentshallbe0.08percent One sample shall be tested for each heat/20 tonne or maximum. part thereof per thickness per cast rolled. 2 Whenthesteelisaluminumkilled,thetotalaluminumcontent shall not beless than 0.02 percent, Whenthe steel issilicon 9.2 Bend test shall be carried out inaccordance with killed, silicon shall not be less than 0.10 percent. When the Is 1599. steel issilicon-aluminium killed, the-siliconcontent shallnot belessthan0.03percentandtotalaluminiumcontentshallnot 9.2.1 Bendtestshallbetakentransverse.tothedirection belessthan 0.01percent. ofrolling. 3 Nitrogen content of steel shall not exceed 0.012 percent, whichshallbeensuredbythemanufacturerbyoccasionalcheck 9.2.2 The test piece shall be 75 mm long and 25 mm analysis. wide for thickness less than 3mm and not less than 4 Closer limits ofcomposition shallbeagreedtobetweenthe 40 mm wide for 3mm and over. For small sizes the supplier andthepurchaser. maximum width available shall beused. ,,,, Table 2 Permissible Variation for 9.2.3 The edge of the bend test piece shall be free Product Analysis from burrs. Filing or machining to remove burrs as (Ckw.re 7.2) permissible. Constituent Variation Over SDecitiedLimit, 9.2.4 The test piece shall be bent cold through 180°. Percent;Mrzx The internal diameter of the bend for the different (1) (2) gradesofmaterial shallbeasgiven inTable 3.Thetest Carbon 0. 0 2 piece shall be deemed to have passed the test, if the Manganese 0.04 outer convex surface isfree from cracks. Sulphur 0.004 Pbospborus 0.004 Table 3 Mechanical Properties Silicon 0.005 (Clauses 8.3 and 9.2.4) NOTE— Productanalysis shallnotbeapplicable torimming steel. Grade Tensile Yield Percentage Internal Strength, Strength, Elongation at Diameter Min Mirr Gauge Length, ofBend 8 TENSILE TEST Min MPa MPa 8.1 Number of Tensile Tests 5.65& One sample shall be tested for each heat/20 tonne or (1) (2) (3) (4) (5) part thereof per thickness per cast rolled. 1 290 170 30 t 2 330 210 28 21 8.2 Tensile Test Pieces 3 410 24Q 25 2t Tensile test samples shall be taken longitudinally to NOTES thedirection ofrolling. Thesamplefortensiletestshall 1 Wheretisthenominalthickness ofthetest piece. be taken from the end ofthe strip ofthe relevant cast. 2 1MPa= 1N/mmz=0, 1020 kgf/mm2, 8.3 The tensile test shall be carried out inaccordance 3 Mechanicalpropertiesotherthanthosespecifiedinthistable with IS 1608 as applicable, generally using a may be as per agreement between the purchaser andthe. manufacturerforspecific applications. proportional gauge length Lo = 5.65&. Where SOis .-J -..—- —— .-— IS 15647:2006 10 RETESTS agreedtobetween thepurchaser andthemanufacturer. Whenmilledgesarespecifiedthedepthofdefects shall Should any one of the test pieces first selected-fail to bewithin 5mm from the edges on either side. pass any of the tests specified in this standard two further samples shall be selected from the same lotfor 13.3 Individual narrow width strips shall be securely testing inrespect ofeach failure. Should thetestpieces tied and suitably bundled to protect them from being from both these additional samples pass the material damaged during transit. represented by the test, samples shall be deemed to 13.4 Colour codesforsegregation ofthegrades ofthe comply with the requirement of that particular test. narrow width strips produced may be devised by the Should the test pieces from either of these additional manufacturers based onIS2049. test samples fail, the material represented by the test samples shall be deemed as not conforming to the 14 MARKING standard. 14.1 Every narrow width strips or bundle shall be 11 FREEDOM FROM DEFECTS legibly marked outside orinsidewith the following: a) Name ortrade-mark ofthemanufacturer, The steel shall be free from such defects like segregation, lamination, surfaceflawsandotherswhich b) Grade of steel, are detrimental to subsequent processing andultimate c) Castor lotnumber, and use. d) Size. 12 DIMENSIONS AND TOLERANCES 14.2 BIS Certification Marking 12.1 Unless otherwise specified bythepurchaser, the The material may alsobe marked with the Standard nominal dimensions andthickness ofhotrollednarrow Mark. width steel strip shall be asspecified inIS 1730, 14.2.1 The use of the Standard Mark is governed by 12.2 Tolerances onthickness andwidth shallconform theprovisions of the Bureau ofIndian Standards Act, to IS 1852. 1986 andtheRules andRegulations made thereunder. The details of conditions under which the licence for ,. 12.3 Tolerance on edge camber shall be as specified the use of the Standard Mark may be granted to in IS 1079. manufacturers or producers may be obtained from 12.4 Tolerances closer than those specified in 12.1 Bureau ofIndian Standards. and 12.2onthe dimensions ofhotrolled narrow width 15 ORDERING INFORMATION steel strip may also be as agreed to between the purchaser andthemanufacturer. Whileplacinganorderforhotrollednarrow width steel strips covered by this standard, the purchaser should 13 CONDITION OF NARROW WIDTH STRIPS specify clearly the foilowing: 13.1 Unless otherwise specified bythe purchaser, the a) Grade, material shallbeinas-rolled conditionwithout anyskin b) Size, passing, pickling, oiling, blast cleaning, annealing and c) Mass ofthe strip/btmdle, normalizing. d) Nameandtrade-mark ofthemanufacturer, and -13.2 The edges shall be mill edges or slit edges as e) Castorlotnumber. 3 1S15647:2006 ANNEX A (Foreword) COMMITTEE COMPOSITION Wrought Steel Products Sectional Committee, MTD 4 Organization Representative(s) SAIL, Rourkela Steel Plant, Rourkela DRSANAKMISHRA(Chaimrarr) SHRSN. K. SOOD(Alternate) All India Induction Furnace Association, New Delhi SHRIR. P. VARSHNSY Sura C. M. KOHLI(Alternate) Atomic Minerals Division, Hyderabad/New Delhi DR H. C. ARoR~ DRADARSHKUMAR(Alternate) Bharat Heavy Electrical Ltd, Bhopal SHRIR.K, SSTH SHRIK. K. GUPTA(Alternate) Central Boilers Board, New Delhi SHRIV. K. GOEL SHRIM. L. AHUIA(Alternate) Consumer Protection Council, Rourkela SHRJB.VA~DVAiiATHAN Defence Metallurgical Research Lab (DMRL), Hyderabad SHR[A. V.ATHAVALE SHRIV. LALITHAKUMARI(Alternate) DGS&D, Bhilai Nagar SHRIS. K. GANGULY SHPJB. S. RANA(Alternate) Escorts R&D Centre, Faridabad SHRIALOKNAYAR Institute of Steel Development andGrowth, Kolkata “ DR”R. K, P. SINGH SruuJAYANTAKUMARSAHA(Alternate) Jiodal South West Steel Ltd, Vasind/Vijaynagar SHRIM. K. MAHESHWARI SHRIS. K. HEGDE(Alternate) ,,,, M.N. Dastur & Co Ltd, Kolkata/New Delhi SHRISUBHABRATASENGUPTA SHRTR. K. TYAGi(Alternate) Ministry of Defence (DGOFB), Kolkata SHRtS. K. GHOSH SHRIS.BHATTACHARY(AAlternate) Ministry of Defence (DGQA), Ichapur JOINTCONTROLLER QUALITYASSURANCEOFFICER(Alternate) Ministry of Railways (RDSO), Luc know JOINTDIRECTOR(CHEMICAL) JOINTDMECTOR(Alternafe) Mioistry of Steel (Govt of India), New Delhi SHRiS. S. SAHA SHRIA. C. R. DAS(A[terrrate) Mukand Ltd, Thane SHRIC. H. SHARMA SHFUK.-R.SIUNIVASAN(Alternate) National Metallurgical Laboratory, Jamshedpur DR S. TARAFDAR DRR, GOPALKFUSHNAN(Alternate) National Physical Laboratory, New Delhi DRANILKUMARGUPTA Strm R. C. ANANDANI(Alternate) Nuclear Fuel Complex, Hyderabad SHRiB. GOPALAN Power Grid Corporation, Gurgaon SHRIK. K. AGRAWAL SHRJANILAGRAWAL(Alternate) Rasbtriya Ispat Nigam Ltd (VSP), Vishakhapatnam SHR[R. RANJAN Swu S. MONDAL(Alternate) SAIL, Bhilai Steel Plant, Bhilai SHRID, B. SHRWASTAVA SHRIK. K, KUMAR(Al[errrate 1) SHSOP.K.DATTA(Alternate 11) SAIL, Bokaro Steel Plant, Bokaro SHRIG. B. PRADHAN DRM. M. S. SODHI(.4kernate) 1S.15647 :2006 Organization Representative(s) SAIL, Central Marketing Organization, Kolkata SHRIB. V. S. PANDLT SAIL, Durgapur Steel Plant. Durgapur F&pREsENTAmW SAIL,Research& DevelopmentCenterf orIron& Steel,Ranchi DRS. K. C’HAUDHURI DRD. MUKHHUEE(A//emafe 1) SHRJB.K.PANIGRAHI(Alternate 11) SAIL, Salem Steel PIant, Salem SHRIS. SISODIA SHRJH. K. ARORA(Alternate) Steel Furnace Association of India, New Delhi S~RIM. S. Ut-QNAYAU Steel Re-rolling Mills Association oflndia, Mandi Gobindgarh SHJHR. P. BHATIA SHRii1.D. KHERA(Ahernate) Suntlag Iron & Steel Co Ltd, Faridabad Bhandara SHRtR. Ii. MALHOTRA WIU R. K. VERMA(Akerwafe) Tata Motors Limited, Pune SHRJJ. D. HARIDAS SHRJB. R. GALGALI(Alternate) Tata Steel Ltd, Jamshedpur DR DEBASHISHBHATTACHARJEE DRM. D.MAHESHWAR(t,4hmate I) SHRJM. C. SADHU(Alternate 11) Thyssenkrupp Electrical Steel lndia Pvt Ltd, DistrictNasik SHR~R. PRABHAKAR SHRJJ. SREENIVAS(Alfernate) UshaBeltron Ltd, Kolkata SHRJS. N. GUHA Visvasvaraya Iron & Steel Ltd, Bhadrawati DR S, S. ANAND In personal capacity (403, Waigiri, Kausharnbi, Disfrict SHRIN. MITRA Ghaziabad, UP.) BIS Directorate General SHRJS. K. GUPTA,Scientist ‘F’& Head (MTD) [Representing Director General (Ex-o@io)] ,, Member Secretary SHWDEEPAKJ.MN Scientist ‘E’ and Director (MTD), BIS Flat Products Subcommittee. NITD 4:3 ‘rata Steel Ltd. Jamshedpur DRM, D. MAHESHWAJU(Convener) SHJUM. C. SADHO(A1/ernaie) Apex Chambers of Commerce, Ludhiana SHRJP. D. SHARMA Essar Steels Ltd, District Sorat SHRJR. K. BALASUBRAMANIAM SHRIS. R. BHAm (Alternate) Federation of Engineering Industries of India, New Delhi SHRIH. L. BHARDWAJ SHRIH. L. BANSAL(Aiternute) GKW L\mited. Mumbai SHR}B. R. BAPAT SHRrBHASKARMAZUMOAK(Aliernate) Indian Gas Cylinders, Faridabad SHJUE, M. PATEL Indian Oil Corporation Limited, Noida SHRI M. K.JHA MaoT.BANDHOPADHVA(YAlternate) Ispat Industries Limited, Dolvi SHRIRAMBRIKSHSJNGH SHRJR.MENDERAK. VERMA[Alternate) Marati Udyog Ltd, Gurgaon SHRISRIKANTHSUDHJR SHRISUNILMALHOTRA(Alternate) The Tin Plate Company of India Ltd, Jarnshedpur SHRJT.K.GHOSH SHR1A. K. GHOSH(Alternate) VernyContainers Ltd, Hyderabad SHRIP. K. MATHUR

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