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IS 15200: Hydrogen Sulphide--Code of Safety PDF

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Preview IS 15200: Hydrogen Sulphide--Code of Safety

इंटरनेट मानक Disclosure to Promote the Right To Information Whereas the Parliament of India has set out to provide a practical regime of right to information for citizens to secure access to information under the control of public authorities, in order to promote transparency and accountability in the working of every public authority, and whereas the attached publication of the Bureau of Indian Standards is of particular interest to the public, particularly disadvantaged communities and those engaged in the pursuit of education and knowledge, the attached public safety standard is made available to promote the timely dissemination of this information in an accurate manner to the public. “जान1 का अ+धकार, जी1 का अ+धकार” “प0रा1 को छोड न’ 5 तरफ” Mazdoor Kisan Shakti Sangathan Jawaharlal Nehru “The Right to Information, The Right to Live” “Step Out From the Old to the New” IS 15200 (2002): Hydrogen Sulphide--Code of Safety. ICS 13.300 : 71.060.99 “!ान $ एक न’ भारत का +नम-ण” Satyanarayan Gangaram Pitroda ““IInnvveenntt aa NNeeww IInnddiiaa UUssiinngg KKnnoowwlleeddggee”” “!ान एक ऐसा खजाना > जो कभी च0राया नहB जा सकता हहहहै””ै” Bhartṛhari—Nītiśatakam “Knowledge is such a treasure which cannot be stolen” IS 15200 : 2002 eft 'JO( I '< l/ Ii' 'i Cf) xi wan xi 51 ~~\I \J11 crq) I ~\5 - f5C11 Indian Standard HYDROGEN SULPHIDE - CODE OF SAFETY Ies 13.300~ 71.060.99 © BIS 2002 BUREAU OF INDIAN STANDARDS MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG NEW DELHI 110002 September 2002 Price Group 3 Industrial Safety and Chemical Hazards Sectional Committee, CHD 8 FOREWORD This Indian Standard was adopted by the Bureau ofIndian Standards, after the draft finalized by the Industrial Safety and Chemical Hazards Sectional Committee had been approved by the Chemical Division Council. Hydrogen sulphide is found in volcanic gases and in many spring waters. As a product of putrefaction of su Iphur containing decaying organic material, it is present in sewer gas and also liberates from waste water of tanneries, glue factories and fertilizer plants. l·t is a[so liberated as a by-product of de-hairing and tanning process. The unpleasant smell of putrefied hides and rotten eggs is partly due to this gas. Exposure to hydrogen sulphide may occur in the production of viscose rayon, sulphur dyes, sulphur, oleum and coke from coal containing high sulphur content.The atmosphere usually contains a trace of this gas. It is an important raw material for producing sulphur and thio-organic compounds. Since long, it is extensively used in the qualitative analysis. It is also used in production of heavy water. There is no ISO standard on this subject. In the preparation of this Code of safety, considerable assistance has been derived ftom the following pUblications: a) Chemical Safety Data Sheet SD-36, Hydrogen Sulphide - Manufacturing Chemists Association, Washington. b) Dangerous Properties of Industrial Materials by Irving Sax Vlth Edition. c) National Institute for Occupational Safety and Health, US Department of Health, Education and Welfare: Criteria for a Recommended Standard on Occupational Exposure to Hydrogen Sulphide, HEW Publication No. (NIOSH) 77-158. d) Encyclopedia of Chemical Technology - Ulman, 6th Edition. The composition of the Committee responsible for fonnulation of this standard is given at Annex A. IS 15200 : 2002 Indian Standard HYDROGEN SULPHIDE - CODE OF SAFETY 1 SCOPE 4.2.2 Boiling Point - -60.4°C. This standard covers properties of hydrogen sulphide, 4.2.3 Melting Point - -85.53 °C the nature of hazards associated with it and essential 4.2.4 Specific Gravity - (18°C/4°C) - 1.54. infonnation of personal protective equipment, storage, handling, labelling, transport, spillage/leakage, fire 4.2.5 Vapour Density (Air = 1) - 1.189. prevention and fire fighting, training and health 4.2.6 Density of Saturated Liquid - 774 kg/m3 at mon itoring and fIrSt aid. 21.1°e. 2 REFERENCES 4.2.7 Density of Saturated Vapour - 31 .04 kglm 3 at 21.1°C. The following Indian Standards contain provisions which through reference in this text, constitute 4.2.8 Vapour Pressure - 20 atm at 25°C. provisions of this standard. At the time of publication, 4.2.9 Critical Temperature - lOO.4°C. the editions indicated were valid. All standards are subject to revision, and parties to agreements based 4.2.10 Critical Pressure - 88.9 atm. on this standard are encouraged to investigate the possibility of applying the most recent editions of the 4.2.11 Critical Density - 349 kglm3• standards indicated below: 4.2.12 Physical Status IS No. Title Gaseous at ordinary temperature but may exist as 4155: 1966 Glossary of terms rel-ating to liquid at low temperature and high pressure. chemical and radiation hazards and 4.2.13 Solubility hazardous chemicals 4167: 1980 Glossary of terms relating to air Slightly soluble in cold water, 0.32 percent maximum pollution (first revision) at 26.67°C (m/m), more soluble in alcohol. 3 TERMINOLOGY 4.3 Chemical Properties For the purpose of this standard, the definitions given 4.3.1 Reactivity in IS 4155 and IS 4167 shall apply. In aqueous solution it is weakly acidic in nature and reacts vigorously with nitrogen halides, metal oxides. 4 PROPERTIES sodium peroxide and oxidants. 4.1 General Information 4.4 Explosion Hazard 4.1.1 Common Names At elevated temperature, it decomposes to its elements Hydrogen sulphide, sulphureted hydrogen and and may cause bursting of container. Thermal hydrosulpburic acid. decomposition is promoted by contact with metal like platinum. 4.1.2 Chemical Name Hydrogen sulphide. 4.5 Fire Hazard 4.1.3 Chemical Formula - HzS. 4.5.1 Hydrogen sulphide is a flammabJe gas and burns in air with blue flame. It may cause fire and explosion 4.1.4 Molecular Weight - 34.08. when exposed to heat, flame or oxidizer. It emits highly toxic fumes of oxides of sulphur in case of fire. 4.1.5 CAS No. - 7783·06-4. Hydrogen sulphide gas is heavier than air and may 4.1.6 UN No. - 1053. travel considerable distance to a source of ignition and flash back. 4.2 Physical Properties 4.5.2 Auto Ignition Temperature in Air - 260°C. 4.2. t Description 4.5.3 Flammable Limits in Air (Percent by Volume) at Colourless flammable gas with a strong offensive 20oe: odour of rotten eggs, It is heavier than air and settles on the ground. a) Lower explosion limit (LEL) ; 4.3 IS 15200 : 2002 b) Upper explosive limit (VEL) 46 5.2.5 LCso (in hal-rat) - 444 ppm. 4.6 Corrosivity 5.2.6 Target Organs - Respiratory organs and eyes. Hydrogen sulphide is a corrosive material. It attacks 6 PERSONAL PROTECTION many metals, which results in the formation of 6.1 Wear impervious clothing to prevent the skin sulphide. In presence of moisture and any oxidizing contact from liquid hydrogen sulphide or from contact material, it may form sulphuric acid and corrode the containers. with vessels containing liquid hydrogen sulphide. 6.2 Wear splash-proof safety goggles to prevent any 5 HEALTH HAZARD possibility of eye contact where liquid hydrogen 5.1 Hydrogen sulphide can affect the body if it is sulphide is handling. inhaled or if comes in contact with the eyes, skin, nose 6.3 Employees should wash promptly when skin or throat. It can also affect the body if it is swallowed. becomes wet. Inhalation of high concentrations of hydrogen sulphide vapour may cause loss of consciousness and death. 6.4 Remove clothing immediately that becomes wet Inhalation of lower concentrations may cause with liquid hydrogen sulphide until the hydrogen headache, dizziness and upset stomach. Exposure to sulphide is evaporated. hydrogen sulphide can cause temporary loss of the sense of smell, and irritation of the eyes, nose or throat. 6.5 Respiratory protection is essential to prevent The toxic effects of hydrogen sulphide can be inhalation of gas. Minimum respiratory protection categorized as acute effects, sub-acute effects and required for concentration above 10 ppm are given in chronic effects. Table 2. The acute toxic effects of hydrogen sulphide in human 6.6 Respirators may be used for operations which poisoning are summarized in Table I. require entry into tanks or closed vessels and in emergency situation. The respirator used shall be 5.2 Toxicity approved by the concerned authority. 5.2.1 Threshold Limit Value (TLV) - 10 ppm (15 6.7 Lead acetate paper should be carried along with mg/m3) (ACGIH). portable hydrogen sulphide monitor for use where 5.2.2 Short-Term Exposure Limit (STEL)- 15 ppm necessary. for 15 min. 6.8 Amyl nitrite should be given to the victim for 5.2.3 Toxic Dose Level (TDL) - 0.004 7. inhalation by crushing the ampule in front of nostrils of the victim. 5.2.4 Odour Threshold - 0.13 ppm (0.215 mglm3). Table 1 Acute Toxic Efrects of Hydrogen Sulphide in Human (Clause 5.1) SI Concentration Duration ofE:rpolure Comment! No. ofHS, ppm 1 15min >15 min-Ih >lh-4h >4-8h (I) (2) (3) (4) (5) (6) (1) i) 10 Eye irritation Maximum tolerable concentration for prolonged exposure ii) 50-100 Loss of olfactory Eye irritation Eye and bronchial Danger in case of Working condition perception irritation continuous exposure necessitate protective measures iii) 150-250 Eye and bronchial Serious respiratory Serious respiratory do do irritation distress and asthenia distress and asthenia iv) 300-400 Loss of olfactory Severe respiratory Pulmonary edema Pulmonary edema Risk of death if no perception eye and distress acute asthenia and risk of death and risk of death appropriate bronchial irritation measures taken asthenia v) 500-1000 Lossofconsciousness Riskofpulmonary do respiratory distress edema and death vi) > I 000 Immediate loss of consciousness and respiratory distress 2 IS t 5200 : 2002 Table 2 Respiratory Protection for 7.4.2 The Rules and Regulations for transportation of Hydrogen Sulphide hazardous chemicals shall be adhered to. (Clause 6.5) 8 SPILLAGEILEAKAGE AND DISPOSAL SI Condition Minimum Respiratory Ifhydrogen sulphide is spilled or leaked, the following No. Protection Required steps should be taken: Above 10 ppm (I) (2) (3) a) Remove all ignition source; i) L(uopw t oc o3n0c0e pnptrmat)i on Afunlly f ascuepppileiceed,- ahier lmreespt iorra thoor owd ith a b) Ventilate area of spill or leak to disperse gas~ ii) >300 ppm and escap Self-contained breathing c) If in the gaseous form, stop flow of gas. If from unknow apparatus with a full facepiece source of leak is a cylinder and the leak concentration operated in pressure demand or cannot be stopped in place, remove the other positive pressure mode leaking cylinder to a safe place in the open air, and repair the leak or allow the cylinders 7 STORAGEIHANDLING to empty; and d) If in the liquid form, allow to vaporize. 7.1 Storage 7.1.1 Anhydrous hydrogen sulphide does not react 9 FIRE PROTECTION AND FIRE FIGHTING with steel at ambient temperature. However, in aqueous 9.1 Stop flow of hydrogen sulphide gas. medium, the hydrogen generated by reacting with iron can diffuse in the metal causing blistering and 9.2 Carbon dioxide and alcohol foam type of embrittlement. The degree of corrosion depends upon extinguisher should be used for fire fighting. the quality of steel and is very limited with stainless 9.3 Fire fighting personnel should have the required steel. Ferritic steel is much more sensitive to hydrogen self-contained breathing apparatus with a full facepiece embrittlement than austenitic steel. Residual stress of operated in pressure demand or other positive pressure high strength steel for storing hydrogen sulphide is to mode. be relieved after welding otherwise it is likely to crack under stress. 10 TRAINING AND HEALTH MONITORING 7.1.2 The use of copper and its alloys are to be 10.1 Training prohibited. 10.1.1 Safety in handling depends to a great extent 7.1.3 Storage area should be well ventilated, and if upon the effectiveness of employees education and possible, equipped with a water cooling system in case training. of fire. 10.1.2 Employees should be familiar with its 7.1.4 Hydrogen sulphide should be stored separately flammable and toxic properties. front incompatible products (oxidizing agents, inflammable materials, etc). 10.1.3 Continuous training and re-training should be done in the safe handling procedures. 7.1.5 Area should be declared as 'NO SMOKING AREA'. 10.2 Health Monitoring 7.2 Handling 10.2.1 During pre-employment medical check up, examination of the eyes and lungs should be stressed. Personal protective wears are to be used invariably The following procedures should be made available while handling hydrogen sulphide. to each employee who is exposed to hydrogen su Iph ide 7.3 Labelling at potentially hazard levels: All containers should bear an identifying label as per a) A complete history and physical examination the provision of prevailing relevant regulations - The purpose is to detect pre-existing indicating that the contents are highly flammable and conditions that might place the exposed toxic. The label should also list the special risks and employee at increased risk and to establish a include cautionary advices. baseline for future health monitoring. b) Eye disease - Hydrogen sulphide is a severe 7.4 Transportation eye irritant and may cause tissue damage. 7.4.1 Hydrogen sulphide is flammable and toxic. Its Those with pre-existing eye problems may UN No. is 1053, UN hazard Class 2, 3 and 6. I. be at increased risk from exposure. 3 IS 15200 : 2002 'c) 14"-17" chest roentgenogram - Hydrogen 11.1.3 Contact lenses should not be used when working sulphide may cause human lungs damage. with this chemical. Surveillance of the lungs is indicated. 11.2 Skin Contact d) FVC and FEV (1 Sec) - Hydrogen sulphide is a respiratory irritant. Persons with impaired 11.2.1 If liquid hydrogen sulphide gets on the skin, pulmol]ary function may be at increased risk immediately flush the contaminated skin with water. from exposure. Peridic surveillance is 11.2.2 If it soaks through the clothing, immediately indicated. remove the clothing and flush the skin with water. 10.2.2 Periodical medical examination should be done 11.2.3 If irritation persists after washing, get medical on annual basis for all the above mentioned criteria, attention. except that an X-ray is considered necessary only when indicated by the results of pulmonary function testing. 11.3 Inhalation or by signs and symptoms of respiratory diseases. 11.3.1 Ifa person breathes in large amount of hydrogen 11 FIRST AID sulphide move the exposed person to fresh air immediately and administer oxygen if available. 11.1 Eye Contact 11.3.2 If breathing has stopped, give artificial 11. 1.1 If liquid hydrogen sulphide gets into the eyes respiration. immediately wash the eyes with large quantity of water for at least 15 min, occasionally lifting the lower and 11.3.3 Keep the affected person warm but not hot and upper lids. at rest. 11.1.2 Get medical attention immediately. 11.3.4 Get medical attention as soon as possible. 4 IS 15200 : 2002 ANNEXA (Foreword) COMMITTEE COMPOSITION Industrial Safety and Chemical Hazards Secitonal Committee, CHD 8 Organization &presentative(s) National Safety Council, Mumbai SHRI K. C. GuPTA (Chaintttm) Airports Authority ofIndia. New Delhi REPREsl:NrAllVE Atomic Energy Regulatory Board, Mumbai SHIU P. K. GHosH Bhabha Atomic Research Centre, Mumbai D5t. B. N. RA1lIl Central Boiler Board, New Delhi R.mU:.serrAlM! Century Rayon, Thane SHRI Ii G. UrrAMCHANDANl SHRI S. K. MISHRA (Alternate) Central Leather Research Institute, Chennai ~AlM! Centra.l Mining Research Institute, Dhanbad Smu J. K. PA ND£Y Central Warehousing Corporation, New Delhi ~AlM! Confederation oflndian Industries. New Delhi RE:fREsE.NrAllVE Department of Explosives, Nagpur REPREmrrAllVE Department of Industrial Policy & Promotion, New Delhi DRD.RCHAWLA Development Commissioner (SSI), New Delhi RmtfsENrA11VE Directorate General of Health Services, New Delhi Rmu:sENrA11VE Directorate General Factory Advice Services and Labour Institutes, Mumbai DR A K. MAJuMDAR SHRl S. P. RANA (Alternate) Directorate oflndustrial Safety and Health (Factory Inspectorate), Mumbai R9'1tESENTAllVE Directorate General ofM ines Safety, Dhanbad DlREcroR OF MINEs SAFElY (MSE) DEPurY Duu!croR OF MINEs SAFETY (HQ) (Alternate) Employees State Insurance Corporation, New Delhi REPREsENrA1lW Excel Industries Limited, Mumbai SHRI VIPIHB. DosHI Hindustan Aeronautics Limited, Bangalore RI:PRESENTAlIVE Hindustan Lever Limited, Mumbai SHRI B. B. DAVE SHRI ADrJyA JHAV AR (Altemate) Indian Institute ofC hemical Technology, Hyderabad SHRI S. VENKA'ItlSWARARAo Indian Chemical Manufacturers Association, Mumbai SHRlV.N.DAS SHRI A. A. PANJWANl (Alternate) Indian Drugs and Pharmaceuticals Limited, Rishikesh REI'IUlSENTAllVE Indian Petrochemical Corporation Limited, Vadodara SHRIP. VUAYRAGlAVAN SHlU M. R. PATEL (Alternate I) SHRI A. V. SARA.11fY (Alternate II) Indian Space Research Organization, Sriharikota SHRI P. N. SANKAllAN SHRI V. K. SRIVASTAVA (A/temale) Industrial Toxicology Research Centre, Lucknow DR VlRENDRA MIsRA DR V. P. SHARMA (Alternate) Ministry of Defence (DGQA), New Delhi SARI M. S. SULTANIA SHRI SUJrr GHOSH (Alternate) Ministry of Defence, Directorate of Standardization, New Delhi SARI P. S. AHuJA LT-COL TEnNoER SINGH (Alternate) Ministry of Defence (OFB), Kolkata DR O. S. S. GANGULY Sinu R. SJlINIVASAN (Alternate) (Continued on page 6) 5 IS t 5200 : 2002 (Continuedfrom page 5) Organization Representalive(s) Ministry of [)efence (R&D), Kanpur DR A. K. SAXENA DR RA.nNottA SINGH (Alternate) Ministry of Environment & Forest, New Delhi ~A11VE National Institute ofO ccupational Health, Ahmedabad REPRFsIwr A11VE National Organic Chemical Industries Limited, Thane DRB. V. BAPAT SHIU V. R. NARLA (Alternate) National Safety Council, Mumbai SHJU P. M. RAo SHU D. Blc;,WAS (Alternate) Oil Industry Safety Directorate, New Delhi Smu S. K. Clw<.JtAsAJrn SHRJ V. K. SIUVA ST AVA (Alternate) Safeiy Appliances Manufacturers' Association, Mumbai RmEsi:NTA11VE Standing Fire Advisory Council, New Delhi REPREsENT AllVE Steel Authority oflndia Limited, Ranchi REPREsENrA llVE SIEL Chemical Complex. New Delhi ~AllVE Southern Petrochemical Industries Corporation Limited, Tuticorin SHIU V. JAYA RAMAN SHRl S. MUlWGANANDAM (Alternate) Tata A.IG Risk Management Services Limited, Mumbai SHIU URMISH D. SHAH BIS Directorate General SHIU S. K. CHAUDHURI, Director & Head (CHD) [Representing Director General (Ex-offiCio)] Member Secretary SHRIN. K. PAL Director (CHD), BIS 6

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