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IS 15139: Automotive Vehicles -- Safety Belt Anchorages - PDF

20 Pages·2002·1.8 MB·English
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इंटरनेट मानक Disclosure to Promote the Right To Information Whereas the Parliament of India has set out to provide a practical regime of right to information for citizens to secure access to information under the control of public authorities, in order to promote transparency and accountability in the working of every public authority, and whereas the attached publication of the Bureau of Indian Standards is of particular interest to the public, particularly disadvantaged communities and those engaged in the pursuit of education and knowledge, the attached public safety standard is made available to promote the timely dissemination of this information in an accurate manner to the public. “जान1 का अ+धकार, जी1 का अ+धकार” “प0रा1 को छोड न’ 5 तरफ” Mazdoor Kisan Shakti Sangathan Jawaharlal Nehru “The Right to Information, The Right to Live” “Step Out From the Old to the New” IS 15139 (2002): Automotive Vehicles -- Safety Belt Anchorages - [TED 6: Automotive Body, Chassis, Accessories and Garage Equipments] “!ान $ एक न’ भारत का +नम-ण” Satyanarayan Gangaram Pitroda ““IInnvveenntt aa NNeeww IInnddiiaa UUssiinngg KKnnoowwlleeddggee”” “!ान एक ऐसा खजाना > जो कभी च0राया नहB जा सकता हहहहै””ै” Bhartṛhari—Nītiśatakam “Knowledge is such a treasure which cannot be stolen” Is 15139:2002 Indian Standard AUTOMOTIVE VEHICLES — SAFETY BELT ANCHORAGES — SPECIFICATION 1CS43.040.60 -- 0 BIS 2002 i BUREAU OF INDIAN STANDARDS MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG NEWDELH1110002 July2002 Price Group7 /’ i’ Automotiv~ Body, Chassis Accessories and Garage Equipment Sectional Committee, TED 6 FOREWORD This Indian Standard was adopted bythe Bureau ofIndian Standards, after the drafl finalized bythe Automotive Body, Chassis Accessories and Garage Equipment Sectional Committee had been approved by the Transport Engineering “DivisionCouncil. In the preparation of this standard considerable assistance has been taken from AIS 015.2000 AUTOMOTIVE VEHICLES: SAFETY BELTANCHORAGES —SPECIFICATIONS, preparedbyAutomotive IndustryStandards Committee setupbytheMinistry ofRoadTransport andHighways, Government ofIndia.AIS015.2000 isfurther based onECE Regulation 14.02‘Uniform Provisions Concerning theApproval ofVehicles with Regard to Safety BeltAnchorages’andEECDirective76/115/EECasamendedby96/38/EEC‘MotorVehicleSafetyBeltAnchorages’. Seats, safety belts, safety belt anchorages, etc, are safety critical items for the passengers in case of sudden deceleration and accidents. Further, seats and their design, mounting, etc, constitute substantially to the riding comforts ofthe vehicle users. Safety belts have become mandatory titments on frontseats of Mand Ncategories of vehicles from April 1994 in India. Safety belts without a proper anchorage does not serve any purpose. Hence, it is necessary to have a standard for safety belt anchorages to supplement the safety belts standard IS 15140:2002 ‘Automotive vehicles-safety beltassembly—Specification’. The composition ofthe Committee responsible forformulation ofthis standard isgiven inAnnex B. For the purpose of deciding whether aparticular requirement of this standard iscomplied with, the final value, observed or calculated, expressing the result of a test or analysis, shall be rounded off in accordance with IS 2:1960 ‘Rules forrounding off numerical values (revised’. Thenumber ofsignificant places retained inthe rounded off value should be the same asthat ofthe specified value inthis standard. z . i’l- i LA Is 15139:2002 .- -— Indian Standard AUTOMOTIVE VEHICLES — SAFETY BELT ANCHORAGES — SPECIFICATION \ 1 SCOPE its wearer, in the event of collision or abrupt vehicle deceleration by limiting the mobility of the body of 1.1 This standard specifies the requirements of safety wearer. Such an arrangement is referred to as a ‘belt belt anchorages namely, minimum numbers, their assembly’,atermalsoembracing anydeviceforenergy locations, static strength to reduce the possibility of absorption or belt retraction. their failure during accidental crashes for effective occupant restraint and the test procedures. 3.5Strap Guide — Adevice which altersthe lieofthe strap inrelation tothe wearer ofthe belt assembly. 1.2 This standard applies to the anchorages of safety beltsforadultoccupants offorward-facing orrearward 3.6 Effective Belt Anchorage — The point used to facingseatsinvehiclesofcategories&landNas defined determine conventionally asspecified in4.4,the angle inIS14272(Part 1). ofeach part ofthe safety belt inrelation to the wearer that is the point to which a strap would need to be 2 REFERENCES attached to provide the same lie asthe intended lie of the beltwhen worn, andwhich may ormay not bethe 2.1 The following standards contain provisions which actual belt anchorage depending onthe configuration through reference in this text, constitute provision of ofthe safety belt hardware at itsattachment tothe belt this standard. At the time of publication, the editions anchorage. indicated were valid. All standards are subject to revision, and parties to agreements based on this 3.6.1 Where a safety belt incorporates a rigid part standard are encouraged to investigate the possibility which is attached to a lower belt anchorage, either of applying the most recent editions of the standards fixedorfreetoswivel, theeffective belt anchorage for -- indicated below: allpositions of seat adjustment isthe point where the strap is attached to that rigid part. IS No. Title 13749:1993 Automotive vehicles — Determinat- 3.6.2 Where a strap guide is used on the vehicle or ion ofH-Point — Method ofTest seat structure, the middle point of the guide at the 14272 Automotive vehicles — Types — place where the strap leaves the guide on the belt of (Part1): 1995 Terminology: Part 1Three andfour wearer side, shall be considered as the effective belt wheelers anchorage. 3 TERMINOLOGY 3.6.3 Where the belt runs directly from the wearer to a retractor attached to the vehicle or seat structure Forthe purposes ofthis standard, the following terms without an intervening strap guide, the effective belt and definitions shall apply. anchorage shall be considered as being the inter- 3.1 Approval of aVehicle — Theapprovalofavehicle sections oftheaxisofthereelforstoring thestrapwith type with anchorage$ for given types of safety-belts. the plane passing through the centre Iine of the strap onthe reel. 3.2 Vehicle Type -– A category of power-driven vehicles which don~tdiffer insuch essential respects 3.7 Floor— The lower part ofthe vehicle body-work asthe dimensions, lines and materials of components connecting the vehicle sidewalls. Inthis context, this of the vehicle structure or seat structure to which the includes ribs, swages and possibly other reinforce- anchorages are attached. ments, even if they are below the floor, such as longitudinal and transverse members. 3.3 Belt Anchorage — The parts of the vehicle structure or the seat structure or any other part of the 3.8Seat — Astructurewhichmayor maynotbeintegral vehicle to which the safety belt assemblies are to be withthevehiclestructurecompletewithtrim,intendedto secured. seatoneadultperson.Thetermcoversbothanindividual seatorpartofabench seatintendedto seatoneperson. 3.4 Safety Belt/!3eat Belt/Belt — An arrangement of straps with a securing buckle, adjusting devices and 3.9 Front Passenger Seat — Any seat where the attachments whii$his capable of being anchored to a ‘H pointmeasured intheforemost position’ ofthe seat vehicle and desi$ned to diminish the risk of injury to in question is in or in front of the vehicle transverse 1 IS 15139:2002 plane through the driver R-point, 3.22 R Point or the Seating Reference Point — Itis the design point defined by the manufacturer which 3.10 Group of Seats — A bench-type seat, or seats has co-ordinates determined inrelation to the vehicle which are separate but side by side (that is, with the structure and corresponds to the theoretical positions foremost anchorages ofoneseatinlinewithorforward of the point of torso/legs rotation for the lowest and ofthe rearmost anchorages and inline with orbehind therearmost normal driving position orposition ofuse the foremost anchorages of another seat) and acco- giventoeachseatprovided bythevehiclemanufacturer mmodate one or more seated adult persons. (see Fig. 1). 3.11 Bench Seat — A structure complete with trim, 3.23 Torso Angle — It isthe inclination of the seat intended to seat more than one adult person. back in relation to the vertical. 3.12 Folding Seat — An auxiliary seat intended for 3.24 Actual Torso Angle — Itisthe angle formed by occasional use which isnormally folded. the vertical through the H point with reference to the 3.13 Seat Type — A category of seats which do not torso line of the human body represented by the differ in parameters such as : manikin described in IS 13749. a) The shape, dimensions and materials of the 3.25 Design Torso Angle — Itisthe angle prescribed seat structure; by the manufacturer which determines the seat back b) The type and dimensions of the adjustment angle forthe lowestandmostrearward normal driving systems and all locking systems; and position or position of use given to each seat by the c) The type and dimensions of the belt anchor- vehicle manufacturer. ages onthe seat, oftheseatanchorage andof 3.26 Torso Reference Line of the Manikin — Itisa the affected parts of thd vehicle structure. straight linepassing through thejoint between the leg 3.14 Normal Seating Position — Theseatingposition and the pelvis and the theoretical joint between the to which the seat is designed to sit as defined by the neckandthorax (seeFig. l). vehicle manufacturer. 3.27 Reference Zone — It isthe space between two 3.15Outboard Seat —Theforward facingseatnextto vertical longitudinal planes, 400 mm and symmetrical the side doorslside walls of body shell. with respect to the H Point and defined by rotation from thevertical tothehorizontal position ofthe head 3.16Outboard Seating Position —Theseatingposition form apparatus. This consists of a spherical head, near to the side doorslside walls o~the shell of the 165mm indiameter andanarrangement bywhich the vehicle in case of bench seat. dimensions from thepivotal point ofthe hiptothe top 3.17 Seat Anchorage —Thesystembywhichtheseat ofheadsphere iscontinuously adjustable between 736 assembly issecured to the vehic le structure including mmand840mm.Thisshallbesettoamaximum length the affected parts of the vehicle str u cture. of840mmandpositioned foreachseating position for which the manufacturer has made provision as given 3.18 Adjustment System — The device bywhich the below: seat or itsparts can be adjusted to aposition suited to the morphology of the seated occupant; this device a) Inthe case of sliding seats : may permit: 1) Atthe H Point; and a)longitudinal displacement; 2) At apoint situated horizontally 127mm b) vertical displacement; and forward of the H point and either at a c)angular displacement. height resulting from the variation inthe height oftheHpoint causedbyaforward 3.19 Displacement System — Adevice enabling the shift of 127mm or of 19mm. seatoroneofitspartstobedisplaced orrotatedwithout afixed intermediate position, to permit easyaccessto b) Inthe case of non-sliding seats: the space behind the seat concerned. Atthe H Point ofthe seat considered. 3.20 Locking System — A device ensuring that the 4REQUIREMENTS seat and its parts are maintained in any position of use and the seat relative to the vehicle. 4.1 General 3.21 H Point — Itrepresents the pivot centre oftorso Anchorages for safety belt shall be sodesigned, made andtheoccupant intheseatedposition inthepassenger and situated asto: compartment. It is measured with the manikin as a)- Enabletheinstallationofasuitablesafetybelt. described inIS 13749. 2 , Is 15139: 2UUZ The belt anchorages of the front ,outboard 4.3.4 If seat belts are provided by the vehicle manu- positions shall be suitable for safety belts facturer as original equipment fitrnent for the other incorporating a retractor and pulley, taking outboard seats of the vehicle category Ml, there shall into consideration in particular the strength betwo lower belt anchorages ifonly 2-point lap belts characteristics ofthe belt anchorages, unless areprovided andadditionally oneupper beltanchorage the manufacturer supplies the vehicle if3-point belts areprovided. equipped withothertypeofsafetybeltswhich 4.3.5 If seat belts are provided by the vehicle manu- incorporate retractors. If the anchorages are facturer asoriginal equipment tlment forother seatsin suitable only for particular types of safety Mlcategory vehicle and all other non-protected seats belts, it should be clearly indicated; in categories other than Ml as given in 4.3.1, there b) Reduce toaminimum the risk ofthe slipping shall be atleasttwo lower belt anchorages. of the belt when worn correctly; 4.3.6 For folding seats, andalltheseatsofany vehicle c) Reduce to aminimum the risk of strap dam- not covered by4.3.1, 4.3.2 or4.3.3 nobelt anchorages age due to contact with sharp rigid parts of are required. However, if the vehicle is fitted with the vehicle or seat structures; anchorages forsuchseats,theanchorages shallcomply d) Enable the vehicle, innormal use, to comply with the provisions of this standard. In this case, two with the provisions of this standard; and lower anchorages shall be adequate. e) For anchorages which take updifferent posi- tions to, allow persons to enter the vehicle 4.3.7 In the case of the upper deck of a double-deck and to restrain the occupants, the require- vehicle, the requirements for the centre front seating ments shall apply to the anchorages in the position shall apply also inthe outboard front seating effective restraint position. positions. 4.2 The vehicle manufacturer shall provide tothe test 4.4 Location of Belt Anchorages agency all the relevant information /specifications of 4.4.1 Fortherequirements related toareasof locations the anchorages in the format provided in Annex A. of effective belt anchorages are shown in Fig. 1.The 4.3 Minimum Number of Belt Anchorages to be belt anchorages for any onebelt may be located either Provided completely in the vehicle structure or in the seat structure or any other part of the vehicle or dispersed 4.3.1 For the front seats ofvehicles incategory A4and between these locations. Any one belt anchorage may category N,two lower belt anchorages and one upper beused for attaching the ends of two adjacent safety belt anchorage shall be provided. However, for front beltsprovided that the test requirements are met. central seats, two lower belt anchorages shall be considered sufficient where thewind screen islocated 4.4.2Location of the Effective Lower Belt Anchorages outside the reference zone defined in3.27. Asregards the belt anchorages, the windscree n is considered to 4.4.2.1 Points LI and Lz are the lower effective belt anchorages. The angles af and az are respectively the beapartofthereference zoneifitiscapableofentering angles between ahorizontal plane and planes perpen- into contact with the test apparatus according to the dicular tothemedian longitudinal plane ofthe vehicle method described in3.27. andpassing through point Hand the points L, and L2. 4.3.2 For out board seating positions, other than front, of vehicles of category Ml, two lower anchorages are 4.4.2.2 Front seats, vehicle category Ml allowed, where there exists apassage between aseat Inmotor vehicles of category Ml, the angle a, (other and the nearest side-wall of the vehicle intended to than buckle side) shall be within the range of 30° to permit access of passengers to other parts of the 80° andthe angle a2 (buckle side) shall be within the vehicle. A space between a seat and the side-wall is range of45° to 80°. Both angle requirements shall be considered as a passage if the distance between that valid for all normal traveling positions of the front side-wall, with all doors closed and a vertical longi- seats, Where at least one of the angles al or az is tudinal plane passing through the centre line of the constant(forexample anchorage fixedattheseat)inall seat concerned, measured atthe R-point position and normal positions ofuse, itsvalue shall be60l 100.In perpendicular to the median longitudinal plane ofthe the case of adjustable seats with an adjusting device vehicle ismorethan 500mm. asdescribed in3.18 with aseatback angle of lessthan 4.3.3 The minimum number of safety belt anchorages 20°(seeFig. 1),theangleal maybe belowtheminimum for rearward facing seats in all locations istwo lower value (30°) given above, provided it is not less than anchorages. 20° inanynormal position ofuse. 3 IS 15139:2002 PERMITTED AREA FOR DR= 315+1.85 DDITIONAL ANCHORAGES BR=260+S ( 4.4.3.10.2) (4,4.3.5 AND 4.4.3.6 ) r i p REFERENCE LINE ( 3.26) DISTANCE C (4.4.3.9 ) ,h-. ANGLE SPECIFIED IN * 5.1.2 R SEATING REFERENCE POINT A ( 3.22) 0 -+ ..— i \ I L ---~eO ‘ L1 LOWER EFFECTIVE BELT ANCHORAGES ( L.4.2. 1) I MEDIAN LONGITUDINAL PLANE OF THE SEAT P I r 4 R & 350MIN i 120MIN / sd40MlN I FOR LEFT HANO EFFECTIVE UPPER OUTER SEAT/S BELT ANCHORAJGLE FIG.1AREASOFLOCATIONOFEFFECTIVEBELTANCHORAGES Is 15139:2002 4.4.2.3 Rear seats, vehicle category Ml 2X: asegment perpendicular tothe median longi- tudinal plane of the vehicle, measured from Inmotor vehicles ofcategory Ml,the angles al andaz point Zinthe direction of the anchorage and shallbewithin therange of30°to80°forallrearseats. 120mmlong;and If rear seats are adjustable, the above angles shall be valid forallnormal traveling positions. XJI :asegment perpendicular tothe plane defined by segments RZ and ZXmeasured in a for- 4.4.2.4 Front seats, vehicle categories other than Ml warddirection frompointXand 60mm long. Inmotor vehiclesofcategoriesotherthanMl, theangles 4.4.3.2 PointJ2 isdetermined bysymmetry with point ctland a2must be between 30°and 80° forallnormal JI aboutthelongitudinal verticalplanepassingthrough traveling positions of the front seats. In the case of the torso reference line of the manikin positioned in vehicleshavingamaximumvehiclemassnotexceeding the seat in question (3.26 and Fig. 1). 3.5 t,and atleastone ofthe angles al oraz isconstant 4.4.3.3 Where a two-door configuration is used to inallnormal positions of use(for example anchorage provide accesstoboth the front and rear seats and the fixed atthe seat) anditsvalue shallbe60°&10°. upper anchorage is fitted to the ‘B’ post, the system 4.4.2.5 Rear seats and special front or rear seats, mustbedesignedsoasnottoimpedeaccesstooregress vehicle categories other than Ml from the vehicle. InvehiclesofcategoriesofotherthanMl, inthecaseof 4.4.3.4 Sisthe distance inmillimetres ofthe effective upperbeltanchorages fromareference plane Pparallel a) bench seats; tothelongitudinal median plane ofthevehicle defined b) adjustable seats (front and rear) with an asfollows. adjusting device as described in 3.18 with a seat back angle of lessthan 20° (see Fig. 1); 4.4.3.4.1 Ifthe seating position iswell defined bythe and shapeoftheseat,theplane Pshallbethemedian plane c) other rear seats. of this seat. Angles czland az maybe between 20° and 80° inany 4.4.3.4.2 In the absence of awell defined position: normal position of use. Where inthe case ofthe front a) The plane Pfortheseat ofdriver isavertical seats of vehicles having amaximum vehicle massnot plane parallel to the median longitudinal exceeding 3.5 t,at least one of the angles al or a2 is planeofthevehicle which passesthrough the constant in all normal position of use (for example, centre of the steering-wheel in the plane of anchorage fixed attheseat),itsvalueshallbe60+ 100. the steering-wheel “rimwhen the steering- Incaseoftheseats,otherthanfrontseats,ofthevehicle wheel, ifadjustable, isinitscentral position; category Mz and MS, the angle s rz, and az shall be b) Theplane P forthe front outboard passenger between 45° and 90° for all normal position of use. shallbesymmetrical withthat ofthe driver; c) The plane P for the rear outboard seating 4.4.2.6 The distance between the two vertical planes position shall bethat specified by the manu- parallel to median longitudinal plane of the vehicle facturer, on the condition that the limits for and passing through the two effective lower belt distance A between the longitudinal median anchorages L]and Lz,shall not be lessthan 350 mm. planeofthevehicleandplanePare asfollows; The median longitudinal plane of the seat shall pass between points L1andLzand shallbe atleast 120mm d) A isequal or more than 200 mm ifthe bench from these points. seat has been designed to accommodate two passengers only; and 4.4.3 Location of the Effective Upper Belt Anchorages e) A isequal or more than 300 mm ifthe bench (see Fig.1) seathasbeendesigned toaccommodate more 4.4.3.1 Ifastrap guide or similar device isusedwhich than two passengers. affects the location of the effective upper belt 4.4.3.5 Theeffective upper anchorages shall liebelow anchorage, this location shall be determined in a the plane FN, which runs perpendicular to the conventional way by considering the position of the longitudinal median piane of the seat and makes an anchorage when the longitudinal centre line of the angleof65°withthereference line.Theangle may be strap passes through a point JI defined successively reduced to 60° inthe case of rear seats. The plane FN from theR point bythe following three segments: shallbesoplaced asto intersect thereference lineata RZ: a segment of the reference line measured in pointDsuchthatDR=315 mm+ 1.8S.However, when anupwarddirection formR and530mmlong; tl~ 200mm,thenDR =675 mm. 5

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Most books are stored in the elastic cloud where traffic is expensive. For this reason, we have a limit on daily download.