इंटरनेट मानक Disclosure to Promote the Right To Information Whereas the Parliament of India has set out to provide a practical regime of right to information for citizens to secure access to information under the control of public authorities, in order to promote transparency and accountability in the working of every public authority, and whereas the attached publication of the Bureau of Indian Standards is of particular interest to the public, particularly disadvantaged communities and those engaged in the pursuit of education and knowledge, the attached public safety standard is made available to promote the timely dissemination of this information in an accurate manner to the public. “जान1 का अ+धकार, जी1 का अ+धकार” “प0रा1 को छोड न’ 5 तरफ” Mazdoor Kisan Shakti Sangathan Jawaharlal Nehru “The Right to Information, The Right to Live” “Step Out From the Old to the New” IS 14847 (2000): Lithium Complex Grease for Industrial Purposes [PCD 3: Petroleum, Lubricants and their Related Products] “!ान $ एक न’ भारत का +नम-ण” Satyanarayan Gangaram Pitroda ““IInnvveenntt aa NNeeww IInnddiiaa UUssiinngg KKnnoowwlleeddggee”” “!ान एक ऐसा खजाना > जो कभी च0राया नहB जा सकता हहहहै””ै” Bhartṛhari—Nītiśatakam “Knowledge is such a treasure which cannot be stolen” IS 14847:2000 w?akmm - Y WA ‘Wtn@TFw fm?m ?ih – Fm!lh Indian Standard LITHIUM COMPLEX GREASE FOR INDUSTRIAL PURPOSES — SPECIFICATION ICS 75.100 0 BIS 2000 BUREAU OF INDIAN STANDARDS MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG N EW DELHI 110002 October 2000 Price Group 2 Lubricants and Related Products Sectional Committee. PCD 4 FOREWORD This Indian Standard was adopted by the Bureau of Indian Standards, after the draft finalized by the Lubricants and Related Products Sectional Committee had been approved by the Petroleum, Coal and Related Products Division Council. Lithium Complex Greases for industrial purposes are being increasingly used all over the world for high temperature multipurpose applications where conventional lithium based greases fail to provide satisfactory levels of performance. In India manufacture of multipurpose lithium complex greases commenced a few years ago and today these greases are being extensively used in steel plants, heavy engineering industries and several otherspecialized applications. Considering that 2000 to 3000 MTPA of lithium complex greases are being produced and also considering that a very large variation in the properties of these greases is possible, a need has been felt for formulation of a National Standard for Lithium Complex Greases which can be used for industrial applications. Two grades namely, Grade A and Grade B have been covered in the standard which corresponds to the NLGI grades 2and 3 respectively. For the purpose of deciding whether a.particular requirement of this standard iscomplied with, the final value, observed or calculated, expressing the result of test or analysis, shall be rounded off in accordance with IS 2:1960 ‘Rules for rounding off numerical values (revised)’. The number of significant places retained inthe rounded off value should be the same as that of the specified value in this standard. IS 14847:2000 Indian Sta~dard LITHIUM COMPLEX GREASE FOR INDUSTRIAL PURPOSES — SPECIFICATION 1 SCOPE [P: 69] 1969 Flashandfn pointbycleveland (open) cup This standard prescribes the requirements and methods of sampling and tests for Lithium Complex Greases [P: 89] 1979 Test for thermal stability of lubri- suitable for industrial purposes. cating greases 2 NORMATIVE REFERENCES [P: 90]1979 Test for water washout character- istics of lubricating greases The following standards contain provisions which [P: 94] 1980 Test for oxidation stability of lubri- through reference. in this text, constitute provisions of catinggreasesbyoxygen bomb method this standard. At the time of publication, the editions indicated were valid. All standards are subject to 3 GRADES revision and the possibility of applying the most recent editions of the standards indicated below: The material shall be of m“--e ‘r-o”u-ow‘m-’g- gra-a‘es: a) Grade A, and ISNo. Title b) Grade B. 1447 Petroleum and its products - (Part 3): 1992 Methods ofsampling: Part 3Method 4 REQUIREMENTS of sampling of semi-solid and solid 4.1 The material shall be smooth and homogeneous petroleum products (/h revision) preparations free from objectionable odour and visible 1448 Methods of test for petroleum and impurities. It shall be free from resins, resin oil, its products rosinate, tar oil, grit and fillers such as clay, asbestos, [P: 25] 1976 Determination of kinematic and talc, etc, and from non-soap gelling agents like dynamic viscosity @-st revision) bentonite and silica gel. [P:51] 1963 Copper strip corrosion test for 4.2Composition lubricating greases [P: 56] 1980 Viscosity i n dex by calculation The material shall be prepared from refined mineral (second revision ) lubricating oil, a suitable lithium complex soap gelling agent and performance additives may added. [P: 59] 1991 Mineral oil content in greases (second revision) 4.2.1 The mineral oil extracted from the grease by Method Aprescribed inIS 1448 [Part 59] shall comply [P: 60] 1994 Consistency of lubricating greases With the following requirements: byconepenetrorneter (second revision) S1No. Characteristics Requirement Method of Test, Ref to [P :] of IS 1448 i) Kinematic viscosity VG 150(reported)* [P: 25] in cst at 40C ii) Viscosity index, Min 80 [P: 56] iii) Flash point, (’C(COC), 220 [P: 69] Min *As agreed to between purhsser and supplier. 1 IS 14847:2000 4.3 The material shall also comply with the c) Net mass of the material; requirements given in Table 1when tested according d) Date of manufacture; tothe methods given incolumn 50 fthe Table 1. e) Recognised trade-mark, if any; and 4.4 Keeping Quality 1) Identification in code or otherwise to enable The keeping quality of the material shall be such that the lot of consignment or manufacture to be when stored inoriginal sealed containers under normal traced back. conditions it shall retain the properties given in the 5.3 BIS Certification Marking specif~cation for not less than one year from the date of manufacture. The containers may also be marked with the Standard Mark. 5 PACKING AND MARKING 5.3.1 The use of the Standard Mark is governed by 5.1 Packing the provisions of Bureau of Indian Standards Act, The material shall be packed in metal or any other 1986 and the Rules and Regulations made thereunder. suitable containers as agreed to between the purchaser The details of conditions under which the Iicence for and the supplier. The containers shall be securely the use of Standard Mark may be granted to manu- closed. facturers or producers may be obtained from the Bureau of Indian Standards. 5.2 Marking The containers shall be marked with the following: 6 SAMPLING a) Indication of the source of manufacture; The representative samples of the material shall be b) Name, type and grade of the material; drawn as prescribed in IS 1447 (Part 3). 2 IS 14847:2000 Table 1 Requirements for Lithium Complex Grease for Industrial Purposes (Clause 4.3) s] Characteristic Requirement for Method of Test No. Ref to [P:] of fGrade A Gmde Bf 1s1448 (I) (2) (3) (4) (5) i) Worked penetmtion of the grease at 25@,5<’C a) 60 double strokes 265-295 2’20-250 [P :“60] b) 10000 double strokes Shall not differ by more than 20 onits from the 60 double strokes wdrre ii) Drop point “C, A4io 260 260 1) iii) Copper strip corrosion at IOOC Shall pass the test [P : 51] for 24 h iv) Oxidation stability (100 h) drop 0.5 0.5 [P , 94] in pressure kgf/cm~, Mat v) Leakage and deposit forming tendencies (wheel bearing test at 1IY’c) a) Leakage by mm.s, gm, M(IX 8 8 b) Deposit in the wheel bearing Shall be free from races or the rollers deposits c) Evidence of abnormal changes Observations are to in consistency or structure be reported of material d) Indication of dry running No dry running of of races races vi) Resistance to water wash out 5 5 [P : 90] at 80’C, percent loss by mass, M(LX vii) Heat stability, percent loss try 5 5 [P : 89] nmss, M(IX viii) Timken load, kg, Mio 23 23 3) ix) Four ball weld load, kg, h4irr 280 280 4) x) Emcor rust test, rating, Mu x ‘o’ ‘o’ $) xi) Roll stability test, penetration 45 45 6, change, units after 16 h, at 80”C, M(IX xii) Wear scar dIa, mm, Max 0.6 0.6 ? NOTES 1 Test at SI No. (i)la) should be taken m 280-300 Grade.A as desired by the purchaser, 2 Test at S1No. (i)(b) should be taken as 100000 double strokes and requirements shall not differ by more than 35 units from 60 double strokes value as desired by purchaser. 3 Test at S1No. (viii), (ix), (x) and (xii) should be taken as type test, I) Under preparation. Till such time ASTM D 2265shall be followed. ‘) Under preparation. TIII such time ASTM D 1263 shall be followed. II LJnder p~pm~tion.Tillsuch time ASTM D 2509shall be followed. ~) Under preparation. TI1l such time 1P239 shall be followed. ‘~ Under prepamtion. Till such time 1P220 shalt be followed. fiI Under preparation. Till such time ASTM “D 1831 shall be foilowed. 7) Under preparation. 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