IS 13759: Polyurethane primer zinc phosphate (two pack) for exterior painting of railway coaches

12 Pages·1993·1.3 MB·English

by  Bureau of Indian Standards

इंटरनेट मानक
Disclosure to Promote the Right To Information
Whereas the Parliament of India has set out to provide a practical regime of right to
information for citizens to secure access to information under the control of public authorities,
in order to promote transparency and accountability in the working of every public authority,
and whereas the attached publication of the Bureau of Indian Standards is of particular interest
to the public, particularly disadvantaged communities and those engaged in the pursuit of
education and knowledge, the attached public safety standard is made available to promote the
timely dissemination of this information in an accurate manner to the public.
“जान1 का अ+धकार, जी1 का अ+धकार” “प0रा1 को छोड न’ 5 तरफ”
Mazdoor Kisan Shakti Sangathan Jawaharlal Nehru
“The Right to Information, The Right to Live” “Step Out From the Old to the New”
IS 13759 (1993): Polyurethane primer zinc phosphate (two
pack) for exterior painting of railway coaches [CHD 20:
Paints, Varnishes and Related Products]
“!ान $ एक न’ भारत का +नम-ण”
Satyanarayan Gangaram Pitroda
““IInnvveenntt aa NNeeww IInnddiiaa UUssiinngg KKnnoowwlleeddggee””
“!ान एक ऐसा खजाना > जो कभी च0राया नहB जा सकता हहहहै””ै”
Bhartṛhari—Nītiśatakam
“Knowledge is such a treasure which cannot be stolen”

POLYURETHANE PRIMER, ZINC PHOSPHATE
( TWO-PACK 3 FOR EXTERIOR PAINTING OF
RAILWAY COACHES - SPECIFICATION
UDC 667’638’2 : 667’622’11 : 661’847’5 : 678.664 : 625’2

@ BIS 1993
BUREAU OF INDIAN STANDARDS
MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 110002
July 1993 Price Group 3
lairtsudnI Paints lanoitceS ,eettimmoC DHC 031
FOREWORD
sihT naidnI dradnatS was detpoda yb~ uaeruBeht fo naidnI Standards, retfa eht tfard dezilanif yb
eht lairtsudnI Paints lanoitceS eettimmoC had neeb devorppa yb eht lacimehC noisiviD .licnuoC
hgiH ecnamrofrep sgnitaoc desab no citehtnys sremylop era a tnecer .tnempoleved enahteruyloP
gnitaoc smetsys gnieb eht tsom tnecer ,noitidda era ylbaborp eht tseb elbaliava smetsys rof
noisorroc noitcetorp fo .leets tI is osla eht tseb lacimonoce gnoma rehto noisorroc-itna .sgnitaoc
tI ton ylno wards ffo noisorroc tub osla seifitrof eht leets against lacimehc kcatta and ’lacisyhp
.egamad
ehT esu fo enahteruylop paints stneserp a dlof-owt laitnetop drazah hcus as cixot and erif
.sdrazah ehT ytefas snoituacerp must eb nekat ni handling and gnitniap fo eseht slairetam ( ees
xennA E .)
ehT eettimmoC elbisnopser rof eht noitaraperp fo this standard is nevig at xennA .F
roF eht esoprup fo gnidiced rehtehw a ralucitrap tnemeriuqer fo this standard is deilpmoc ,htiw
eht lanif ,eulav devresbo ro ,detaluclac gnisserpxe eht tluser fo a tset ro ,sisylana shall eb dednuor
ffo ni ecnadrocca htiw SI 2 : 1960 seluR‘ rof gnidnuor ffo laciremun seulav ( revised )‘. ehT
rebmun fo tnacifingis secalp deniater ni eht dednuor ‘lfo eulav dluohs eb eht emas as that fo eht
deificeps eulav ni this standard.
IS 13759: 1993
Indian Standard
‘POLYURETHANE PRIMER, ZINC PHOSPHATE
( TWO-PACK ) FOR EXTERIOR PAINTING OF
RAILWAY COACHES - SPECIFICATION
al EPOCS 4.1.1 esaB shall tsisnoc fo )i an etairporppa
,loylop and )ii ,stnemgip ,srednetxe stnevlos and
1.1 sihT standard sebircserp stnemeriuqer and .sevitidda
sdohtem: fo sampling and tset rof owt kcap
enahteruylop ,remirp cniz etahpsohp dednetni 4.1.2 renedraH ro tsylatac noitulos shall tsisnoc
ol. eb desu rof eht noitcetorp fo roiretxe fo fo )i an citamora ,etanaycosiylop and )ii -los
yawliar ,sehcaoc leseid and cirtcele ,sevitomocol stnev and .sevitidda
against cirehpsomta .noisorroc
‘NOTE - To enimreted rehtehw eht etanavcosiylop
si citahpila citamora~ro ni ,erutan eht tset llahs eb
X1.1 tI is yliramirp elbatius rof noitacilppa yb
deirrac tuo sa debircserp ni xennA .B
.gniyarps‘ tI ,yam ,revewoh eb deilppa yb brush
rof gnihcuot up small .aera 4.1.3 ehT erutxim fo esab and renedrah shall eb
dewolla ot erutam rof 20 setunim at 27 f 2°C.
1.1.2 ehT lairetam is dednetni ot eb desu as an ehT erutxim must eb demusnoc nihtiw 4 sruoh
evisorroc-itna remirp ni enahteruylop paint retfa .gnixim
metsys revo tirg ro sand ,detsalb ot muminim
aS: 5’2 ot hsidewS noitacificepS SIS 055900 : 4.2 ehT lairetam shall osla ylpmoc htiw eht
1967, roiretxe leets secafrus fo yawliar ,sehcaoc stnemeriuqer nevig ni selbaT 1 and 2.
.cte ehT lairetam shall evah doog noisehda no
eht etartsbus and shall evah doog ytilibitapmoc
5 STSET
htiw eht owt kcap detarutasnu retseylop esab
ro enahteruylop esab gnifink ,rellif owt kcap
enah$%ruylop recafrus and owt kcap enahteruylop 5.1 Unless deificeps ,esiwrehto stset shall eb
.lemane detcudnoc as debircserp ni SI 101. secnerefeR ot
eht tnaveler parts and snoitces fo that standard
NOTE - elitorP dluohs eb detcirtser ot 50 .snorcim
era nevig ni 1oc 5 fo selbaT 1 and 2.
fI ti sdeecxe 50 ,snorcim eht yrd mlif ssenkciht fo
tniap metsys dluohs eb at tsael eerht semit eht
.eliforp 5.2 ehT noitaraperp fo latem slenap shall eb as
rep- SI 101 ( traP teS/l 3 ) : 1986.
.2 SECNEREFER
ehT naidnI sdradnatS detsil ni xennA A era 5.3 Quality of Reagents
yrassecen stcnujda ot this standard.
Unless deificeps ,esiwrehto erup slacimehc and

3 YGOLONIMRET dellitsid retaw ( ees SI 1070 : 1992 ) shall eb
.deyolpme
3.1 roF eht esoprup fo this standard, eht
NOTE - eruP‘ ’slacimehc llahs naem slacimehc
snoitinifed nevig ni SI 1303 : 1983 and eht taht od ton niatnoc seitirupmi hcihw tceffa eht
gniwollof~ shall .ylppa stluser fo .sisylana
1.1.3- ehT owt tnenopmoc enahteruylop remirp
Component 5.4
cniz etahpsohp shall eb dexim ni eht oitar
hcaE fo eht owt parts fo eht paint ,hcihw nehw dednemmocer yb eht rerutcafunam fo eht paint
dexim ,rehtegot smrof a detnemgip enahteruylop and denniht fi ,deriuqer htiw etairporppa
paint. srenniht erofeb gnitcudnoc eht tset ro .stset
erehW eht remirp is deriuqer ot eb deilppa no
3.1.2 Paid ,slenap ti shall eb enod os yb using elbatius
gniyarps apparatus.
ehT erutxim fo eht owt stnenopmoc ni eht -orp
noitrop dednemmocer yb eht .rerutcafunam ehT yarps gun shall eb ylhguoroht denaelc
5.5
erofeb .esu tcerroC ezis fo elzzon and pac-ria
4 STNEMERIUQER
shall eb dettif ot .ti riA erusserp shall eb adjus-
det ni ecnadrocca htiw eht ytisocsiv fo eht
1.4- noitisopmoC
lairetam ot eb .deyarps An neve and mrofinu
ehT paint shall tsisnoc yllaitnesse fo owt -moc taoc gnivah a yrd mlif ssenkciht as deificeps ni
,stnenop esab and renedrah ro tsylatac noitulos eht standard has ot eb .deniatbo~ ehT mlif -kciht
ot eb dexim ni hcus elpmis noitroporp ot yfsitas ness shall eb denimreted yb eht dohtem -serp
lla- eht stnemeriuqer fo this standard. debirc ni xennA C.

I
SI 13759 : 1993
Table 1 Requirements for Polyorethane Zinc Phosphate Primer ( Two-Pack )
( Clauses 4.2 and 5.1 )
Characteristic Requirement Methods of Test
r------ A-__-__ y
xennA feR ot /traP
noitceS fo SI 101
)1( )2( (3) (4) (5)
)1 gniyrD :emit - traP teS/3 5 : 1987
a) ecafruS ,yrd Max 4h
b) Hard ,yrd Max 8h
c) Hard ,yrd C°07 30 nim
ii) ycnetsisnoC 1) htoomS dna mrofinu dna elbatius - traP teS/l 5 : 1989
rof yarps noitacilppa
I3) 20 tes rof yarps-ria dna 40 sdnoces
rof sselria yarps
iii) hsiniF htoomS dna ttam - traP teS/3 4 : 1987
iv) ruoloC yerG ot wolley - traP teS/4 2 : 1989
v) yrD mlif (-ssenkciht ni 30-40 snorcim rof yarps-ria dna 35-45 -
owt sessap ) snorcim rof sselria yarps
vi) emuloV ,sdilos Min traP ceSl8 6 : 1993
a) air yarps 35 tnecrep
)b sselria yarps 40 tnecrep
vii) hctarcS ssendrah ( 1 500 g ) oN hcus hctarcs sa ot wohs erab latem - traP eeS/S 1 : 1988
viii) ytilibixelF dna noisehda oN elbisiv egamad ro tnemhcated fo - traP teS/5 2 : 1988
mlif
)xi hsalF ,tniop esab dna renedrah evobA 2OoC - traP teS/l 6 : 1987
)x ecnatsiseR ot tlas ,yarps 500 h oN sngis fo noisorroc - 3 fo traP 6,Sec :1
1988
)ix noitcetorP tsniaga noisorroc od - ’ fo traP teS/6 1
:
rednu noitidnoc fo noitasnednoc ib88
Table 2 Requirements for Polyurethane Zinc Phosphate Primer ( Two-Pack ) ( as Such Basis )
( Clauses 4.2 and 5.1 )

Characteristic Requirement Methods of Test

2. T----__A_-___~
xennA feR ot /traP
noitceS fo SI 101
(1) (2) )3(m (4) (5)
)i sseneniF fo ,dnirg Max 35 snorcim - traP teS/3 5 : 1987
)ii toP ,efil 27 f 2”C, Min 2h D -
)iii ssaM ni kg/l0 1, niM 0’21 traP teS/l 7
: 1987
iv) gnipeeK seitreporp toN ssel naht eno raey - traP teS/6 2 : 1988
6 PACKING AND MARKING 6.2 Marking
hcaE reniatnoc shall eb dekram htiw eht -wollof
6.1 Packing
:gni
Unless esiwrehto deerga ot neewteb eht -rup )a emaN fo eht lairetam htiw s’tnenopmoc
resahc an3 eht ,reilppus eht lairetam shall eb ,eman
dekcap ni latem sreniatnoc gnimrofnoc ot
)b noitacidnI fo eht ecruos fo ;erutcafunam
IS 1407 : 19X0 and SI 2552 : 1989. )c emuloV fo eht ,lairetam
)d htnoM and raey fo ,erutcafunam
6.1.1 hcaE tnenopmoc as dereviled shall eb eerf
)e gnixiM noitroporp dednemmocer rof ,esu
fo ,leg esraoc ,selcitrap skins, ngierof rettam and
.tnemides ynA tnemides that seod mrof must eb and
ysae ot rits up again htiw lacinahcem/rewop )f rehtO snoitcurtsni rof efas handling ’dna
rerrits ni redro ot evig a suoenegomoh paint. esu fo eht .lairetam
2
SI 13759 : 1993
7 GNILPMAS tnereffid sreniatnoc detceles as rep 7.1. roF tol
ezis evoba kg, this shall eb muminim 3.
1 000
7.1 evitatneserpeR samples fo eht lairetam shall roF eht tser fo eht ,scitsiretcarahc stset shall eb
eb drawn as rep 6 fo SI 101 ( traP teS/l 1 ) : detcudnoc no eno etisopmoc elpmas deraperp
1986. morf laudividni samples nekat morf tnereffid
sreniatnoc ni eht .elpmas
7.2 Criteria for Conformity
7.2.2 erehT shall eb on eruliaf ni tcepser fo yna
7.2.1 gniyrD emit and mlif ssenkciht shall eb tset fi eht tol is ot eb deredisnoc gnimrofnoc ot
detset no at tsael 2 samples nekat morf 2 eht stnemeriuqer fo this .noitacificeps
ANNEXA
( Clause 2 )
TSIL FO DERREFER NAIDNI SDRADNATS
SI No. Title SI .oN Title
101 ( traP /l sdohteM fo sampling and 101 ( traP /5 traP 5 lacinahceM stset no
teS 1 ) : 1986 stset rof paints, sehsinrav and teS 1 ) : 1988 paint ,smlif noitceS 1 ssendraH
detaler stcudorp : traP 1 stseT tset ( third revision )
no diuqil paints ( lareneg and
( teS 2 ) : 1988 noitceS 2 ytilibixelF and -ehda
lacisyhp >, noitceS 1 gnilpmaS
nois
( (third revision )
third revision )
101 ( traP /6 traP 6 ytilibaruD stset no paint
(Set 3): 1986 noitceS ( 3 noitaraperP fo slenap Set 1 ) : 1988 ,smlif noitceS 1 ytilibaruD
third revision ) rednu snoitidnoc fo -asnednoc
teS( :)5 1989 noitceS 5 ycnetsisnoC ( third noit ( third revision )
revision ) ( Set 2 ) : 1989 noitceS 2 gnipeeK seitreporp
( teS 6 ) : 1987 noitceS 6 Flash tniop ( third (third revision )
revision )
101 ( traP /8 traP 8 stseT rof stnemgip and
( Set 7 ) : 1986 ( noitceS 7 Mass rep net sertil Set 6 ) 399I‘: rehto ,sdilos noitceS 6 emuloV
third revision ) sdilos
101 ( traP /3 sdohteM fo sampling and stset
1070 : 1992 tnegaeR edarg retaw (
( teS 4 ) : 1987 rof paints, sehsinrav and -aler third
det stcudorp : traP 3 stseT revision )
no paints mlif -ceS/noitamrof
1303 : 1983 yrassolG fo smret gnitaler ot
noit 4 hsiniF ( third revision ) paints (
second revision)
( Set 5 ) : 1987 noitceS 5 sseneniF fo dnirg
: 1980 dnuoR paint tins (
( 1407 second
third revision )
revision )
101 ( traP /4 traP 4 lacitpO stset no paint
teS 2 ) : 1989 ,smlif noitceS 2 ruoloC ( third 2552 : 1989 leetS drums ( dezinavlag and
dezinavlagnu ) (
revision ) third revision ),
ANNEXB
( CZause 4.1.)2
DOHTEM FO GNIYFITNEDI CITAMORA AND CITAHPILA SETANAYCOSI
B-O LARENEG B-2 PROCEDURE
1.0-B citahpilA setanaycosiylop wohs on -ruoloc B-2.1 eraperP an yletamixorppa 05-04 tnecrep
noita elihw citamora setanaycosiylop wohs a noitulos fo eht etanaycosiylop ni .enoteca oT
thgil nworb ot a krad hsidder nworb noitaruoloc 50 lm fo this ,noitulos rits 1 lm fo 3 tnecrep -yh
htiw negordyh .edixorep negord edixorep .noitulos wollA ti ot stand rof
01-5 .nim
l-B STNEGAER
2.2-B ehT tnempoleved fo yna thgil nworb ot a
1.l-B enotecA
krad hsidder nworb ruoloc setacidni citamora
2.l-B Hydrogen Peroxide Solution - 3 tnecrep .setanaycosiylop oN rnoloc setacidni citahpila
ni .enoteca .setanaycosiylop
IS 13759 : 1993
ANNEX C
[ Chse 5.5 and Table 1, Sl No. (v) ]
DETERMINATION OF PAINT FILM THICKNESS
C-O GENERAL lacirtcele power dna setaroprocni snaem of
gnizilibats the ylppus ot na citengamortcele
C-O.1 sihT seificeps evitcurtsed-non sdohtem head.
for gninimreted the ssenkciht of yrd tniap smlif
no cillatem .setartsbus tI ,si therefore, yliramirp 2-C PROCEDURE
dednetni for esu ni gnikcehc the ssenkciht of
tniap smlif no detniap .selcitra C-2.1 ehT head si decalp no na detniapnu
latem ecafrus ralimis ni erutan ot that gniraeb
C-l APPARATUS the tniap mlif rednu test. A gnidaer si nekat dna
the noitarepo repeated no the detniap .ecafrus
C-l.1 Electromagnet ehT elacs no the tnemurtsni si detarbilac ot
etacidni the ssenkciht of the tniap mlif nwohs yb
sihT epyt of tnemurtsni seriuqer a supply of the ecnerelfid neewteb two .sgnidaer
ANNEX D
[ Table 2, Sl No. (ii)]
DETERMINATION OF POT LIFE
D-l GENERAL a elpmas of 200 lm yb .emulov
D-l.1 ehT emit nekat ot elbuod the ytisocsiv 2.2-D nihtiW 10 setunim of gnixim ( 1.2-D )
morf the lanigiro eulav llahs eb deredisnoc as enimreted the ytisocsiv as debircserp ni SI 101
the pot efil of the .lairetam ( Part teS/l 5 ) : 1989.
2-D ERUDECORP
3.2-D wollA the dexim elpmas of tniap to dnats
ni a elbatius thgit-ria reniatnoc dna enimreted
1.2-D ylhguorohT xim tnenopmoc parts ni the
the ytisocsiv at the dne of the deificeps .emit
oitar deificeps yb the tniap rerutcafunam ot evig

ANNEX E

( Foreword )
HEALTH HAZARDS AND SAFETY MEASURES
esU of enahteruylop tniap yllareneg stneserp a ni the mrof of proper ,noitalitnev proper
oitar dlof-owt latnetop hazard, cixot hazards dna tsuahxe seitilicaf dna sevolg-dnah for the yarps
erif hazards. .sretniap ,revewoH ti dluow eb ni laedi gnitniap
ecitcarp ot go ni for proper yarps .htoob
cixoT effects hguorht the sgnul dna the niks
rucco yltneuqerf ni the lairtsudni egasu of sA far as erif hazards are ,denrecnoc lla stnevlos
.stniap ehT tseb ediug of evitarapmoc seulav of desab stniap are nwonk for rieht .sksir-erif
noitsegni yticixot si the LD 50 .eulav tI refers ot sihT nac eb detanimile yb gnidivorp good
the lahtel doses of cixot ecnatsbus hcihw nac noitalitnev so as ot diova ruopav ria erutxim
llik 50 tnecrep of eno ssalc of lamina ni test. hcihw are elbammalf dna osla yb ton gnisopxe
ehT LD 50 eulav for setanaycosiylop si hcum the tniap sruopav ot secruos of citats ,yticirtcele
rewol nrhw derapmoc ot the LD 50 eulav of sparks or .semalf
.sedinayc rehtonA ediug of evitarapmoc seulav
of noitalahni si the dlohserht timil eulav .)VLT( ehT enahteruylop sgnitaoc are as safe ot eldnah
ehT VLT for ciremonom setanaycosi-id has as yna other tnevlos desab ,stniap dedivorp
neeb dexif pu 0’02 .mpp ,eroferehT gniyarps of lareneg lairtsudni eneigyh selpicnirp are
enahteruylop stniap sllac for ytefas snoituacerp .dewollof

4
SI 13759: 3991
ANNEX F
( Foreword )
EETTIMMOC NOITISOPMOC
lairtsudnI Paints lanoitceS ,eettimmoC 031
CHD
Chairman
SHRI R. K. MARPHATIA
Goodlass Nerolac Paints Ltd. Bombay
Members Representing
SHRI D. K. AGGARWAL Directorate General of Technical Development, New Delhi
SHRI JASBIR SINGH ( Alternate )
SHRI K. N. ARAS Bombay Paints Ltd, Bombay
SHRI S. P. MAITRA ( AIternale )
SHRI S. K. ASTHANA Ministry of Defence ( DGQA ), New Delhi
SHRI M. H. ALAM ( Alternate )
SHRI R. BEHL ICI India Ltd, Calcutta
SHRI A. R. BANDYOPADHYAY ( Alternate
SHRI B. BERA Berger Paints India Ltd, Calcutta
SHRI B. P. MALLICK ( Alternate )
SHRI M. L. CHATURVEDI Bajaj Auto Ltd, Pune
SHRI S.-M. ATHALE ( Alternate )
DR P. G. CHAUDHARI Garware Paints Ltd, Bombay
SHRI A. P. SHENOY ( Alternate )
SHRI S. R. GOTHE Tata Engg & Locomotive Co Ltd. Pune
DR M. B. GUHA Shalimar Paints Ltd, Calcutta
SHRI A. R. LASKAR ( Alternate )
SRRI N. K. GUHA -Development Commissioner ( SSI ), GOI, New Delhi
SHRI R. MUKHOPADHAYA ( Alternate )
SHRI V. C. GUPTA Maruti Udyog Ltd. Gurgaon
SHRI A. K. SINHA ( Alternate )
(
DR V. S. GUPTA Projects Development India ) Ltd, Sindri
SHRI D.K. GUHASARKAR (Alternate )
SHRI P. JAYAKUMARAN Directorate General of Supplies & Disposals, New Delhi
SHRI N. K. KAUSHAL ( Alternate )
SHRI DAVID JOHN Heavy Machine Bldg Plant ( HEC ), Ranchi
SHRI U. P. SINGH ( Alternate )
SHRJ G. K. LOYALKA Indian Small Scale Paint Assn, Bombay
SHRI VINOD G. JOSHI ( Alternate )
SHRI A. N. MAHADEVAN Indian Paints Association, Calcutta
SHRI G. N. TIWARI ( Alternate )
SHRI H. K. MOMAYA Asian Paints ( India ) Ltd, Bombay
SHRI J. B. JAIN ( Alternate )
g”, ;. g. ~K;MURTHY Indian Institute of Chemical Technology, Hyderabad
National Test House, Calcutta
DR S. K. SAHA ( Alternate )
SHRI K. S. RAMACHANDRAN Addison6 Paints & Chemicals Ltd. Madras
SHRI P. D. RAMABADRAN ( Alternate )
SHRI 3. RANGARAJAN Goodlass Nerolac Paints Ltd, Bombay
SHRI K. D. SAWANT ( Alternate )
DR M. V. RAM MOHAN RAO Hindustan Shipyard Ltd, Visalcapatnam
~;R$~A~W’E Hlndustan Motors Ltd, Uttarpara
Engineers India Ltd. New Delhi
SHRI b. L. SARMA Indian Petro Chemmals Ltd. Vadodara ( Gujarat )
SHRI A. K. RAY ( Alternate )
SHRI D. K. SINGH Bharat Heavy Electricals Ltd, New Delhi
SHRI S. C. GUPTA ( Alternate)
SHRI M. P. VARMA Railway Board, New Delhi
SHRI V.K. VERMA Shriram Instt for Indl Research, New Delhi
SHRI L. B. SRIVASTAVA( Alternate )
SHRI R. A. YADAV Naval Headquarters, New Delhi
SHRI KIRAN OPAL( Alternafe )
DR R. K. SINGH. Director General, BIS, ( Ex-officio Member )
Director ( Chem )
Member Secretary
SHRI R. NARULA
Joi nt Director ( Chem ), BIS