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IS 13360-6-22: Plastics - Methods of testing, Part 6: Thermal properties, Section 22: Determination of time-temperature limits after prolonged exposure to hear PDF

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Preview IS 13360-6-22: Plastics - Methods of testing, Part 6: Thermal properties, Section 22: Determination of time-temperature limits after prolonged exposure to hear

इंटरनेट मानक Disclosure to Promote the Right To Information Whereas the Parliament of India has set out to provide a practical regime of right to information for citizens to secure access to information under the control of public authorities, in order to promote transparency and accountability in the working of every public authority, and whereas the attached publication of the Bureau of Indian Standards is of particular interest to the public, particularly disadvantaged communities and those engaged in the pursuit of education and knowledge, the attached public safety standard is made available to promote the timely dissemination of this information in an accurate manner to the public. “जान1 का अ+धकार, जी1 का अ+धकार” “प0रा1 को छोड न’ 5 तरफ” Mazdoor Kisan Shakti Sangathan Jawaharlal Nehru “The Right to Information, The Right to Live” “Step Out From the Old to the New” IS 13360-6-22 (2006): Plastics - Methods of testing, Part 6: Thermal properties, Section 22: Determination of time-temperature limits after prolonged exposure to hear [PCD 12: Plastics] “!ान $ एक न’ भारत का +नम-ण” Satyanarayan Gangaram Pitroda ““IInnvveenntt aa NNeeww IInnddiiaa UUssiinngg KKnnoowwlleeddggee”” “!ान एक ऐसा खजाना > जो कभी च0राया नहB जा सकता हहहहै””ै” Bhartṛhari—Nītiśatakam “Knowledge is such a treasure which cannot be stolen” IS 13360 (Part 6/See 22): 2006 ISO 2578:1993 Indian Standard PLASTICS — METHODS OF TESTING PART 6 THERMAL PROPERTIES Section 22 Determination of Time-Temperature Limits After Prolonged Exposure to Heat ICS 83.080.01 @ BIS 2006 BUREAU OF INDIAN STANDARDS MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG NEW DELHI 110002 September 2006 Price Group 7 Plastics Sectional Committee, PCD 12 NATIONAL FOREWORD This Indian Standard (Part 6/See 22) which is identical with ISO 2578:1993 ‘Plastics — Determination oftime-temperature limits after prolonged exposure to heat’ issued bythe International Organization for Standardization (ISO) was adopted by the Bureau of Indian Standards on the recommendation of the Plastics Sectional Committee and approval ofthe Petroleum, Coal and Related Products Division Council. The text of ISO Standard has been approved as suitable for publication as an Indian Standard without deviations. Certain conventions are, however, not-identical to those used in Indian Standards. Attention is particularly drawn to the following: a) Wherever the words ‘International Standard’ appear referring to this standard, they should be read as ‘Indian Standard’. b) Comma ( ,) has been used as adecimal marker while in Indian Standards, the current practice is to use apoint ( .) as the decimal marker. Inthis adopted standard, reference appears to certain International Standards-for which Indian Standards also exist. The corresponding Indian Standards which are to be substituted in their places are given below along with their degree of equivalence for the editions indicated: International Standard Corresponding Indian Standard Degree of Equivalence ISO 291 : 1997 Plastics — IS 196 : 1966 Atmospheric Technically Equivalent Standard atmospheres for conditions for testing (revised) conditioning and testing IEC 60216-1 (1990)1) Guide for IS 8504 (Part 1) :1994 Guide for Identical determination of thermal endurance determination of thermal ‘endurance properties of electrical insulating properties of electrical insulating materials — Part 1 : General materials: Part 1General guidelines guidelines for ageing procedures for ageing procedures and evaluation and evaluation of test results of test results (first revision) IEC 60216-2 (1990)2) Guide for IS 8504 (Part 2) :1983 Guide for Technically Equivalent determlnation of thermal endurance determination of thermal endurance properties of electrical insulating properties of electrical insulating materials — Part 2: Choice of the materials: Part 2 List of materials test criteria and available tests IEC 6021-6-3-1 (1990)3) Guide for IS 8504 (Part 3) :1994 Guide for & determination of thermal endurance determination of thermal endurance properties of electrical insulating properties of electrical insulating materials — Part 3: Instructions materials: Part 3 Statistical methods for calculating thermal endurance characteristics — Section 1 : Calculations using mean values of normally distributed complete data , l}Revisedin2001. 2)Revisedin2005. 3)Revisedin2002. ( Continuedon thiticover) IS 13360 (Part 8/Sac 22): 2008 ISO 2578:1993 Indian Standard PLASTICS — METHODS OF TESTING PART 6 THERMAL PROPERTIES Section 22 Determination of Thne-Temperature Limits After Prolonged Exposure to Heat 1 scope cation, the editions indicated were valid. All standards are subject to revision, and parties to agtiements -based on this International Standard are encouraged 1.1 This International Standard specifies the princi- to investigate the possibility of applyhg the most re- ples and procedures for evaluating the thermal en- cent editions of the standards indicated below. durance propetiies of plastics exposed to elevated Members of IEC and ISO maintain registers of cur- temperature for long periods. rently valid International -Standards. 1.2 The term thermal endurance is used here to re- ISO 291:1977, i%3tiCS — Standard atmospheres for fer to tests made in air, excluding any other influence conditioning and testing. or stress applied to the test specimens. Thermal en- durance properties evaluated in different environ- IEC216-1:1990, Guide for the determination of ther- ments and/or with different stresses applied to the mal +ndurance properties of eiectrkal insulating me- test specimens require d“tierent test procedures. terials — Part 1: General guidelines for ageing procedures and evaluation of test results. 1.3 In this International Standard, the study of the thermal ageing of pfastics is based solely on the IEC216-2:1990, Guide for the determination of ther- change in certain properties resulting from a period mal endurance properties of electrical insulating ma- of exposure to elevated temperature. The properties terials — Part 2: Choice of the test criteria. studied are always measured after the temperature has returned to ambient. IEC216-3-1:1990, Guide for the determination of thermal endurance properties of electrica/ insulating The various properties of plastics change at various materials — Part3: Instructions for calculating thermal rates on thermal ageing. To enable comparisons to be endurance characteristics — Section 1: Calculations made of the thermal ageing of dfierent plastics, the using mean values of normally distributed comp/ete criteria for judgement depend on the type of property data. to be studied and its acceptable limiting value. IEC 2-16-3-3:-, ‘~Guide for the determination of ther- 1.4 In the application of this standard it is assumed mal endurance properties of electrical insulating ma- that apractically linear relationship exists between the terials — Part 3: Instructions for calculating thermal logarithm of the time required to cause the predeter- endurance characteristics — Section 3: Calculations mined property change and the reciprocal of the cor- for incomplete data. responding absolute temperature (Arrhenius Law). IEC21641:1990, Guide for the determir!ation of F-orthe plastics tested, no transition, in particular a thermal endurance propetiies of electrhal nsulating first-order transition, should occur in the temperature materials — Part 4: Ageing ovens — S~ction ?: range under study. Single-chamber ovens. 2 Normative references IEC216-5:1990, Guide for the determination~of ther- mal endurance propeflies of electrical iwwting me- terials — Part 5: Guidelines for the apphcation of The following standards contain provisions which, thermal endurance characteristics. through reference in this text, constitute provisions of this International Standard. At the time of publi- 1) Tobepublished.[15B(B.C.)82] 1 IS 13360 (Part 6/See 22): 2006 ISO 2578: ~993 3 Definitions a mechanical, optical or electrical property) are deter- mined as afunction of time. For the purposes of this International Standard, the The procedure is continued until the relevant thresh- following definitions apply. old value of that characteristic has been reached, re- . sulting in the time to failure at that particular 3.I temperature index (lI): Number corresponding temperature. to the temperature, in degrees Celsius, derived from the thermal endurance relationship at a given time Futiher specimens are exposed at at least two other (normally 20000 h). temperatures and the variations in the relevant char- acteristic determined. It is raoommended to heat-age 3.2 reiative temperature index (Rllh Temperature test specimens at three to four temperatures, and index of a test material, obtained at the time which determine the time to failure for each of the tem- corresponds to the known temperature index of a peratures. reference material when both materials are subjected to the same ageing and diagnostic procedures in a comparative test. 4.2 Datarmindon of 11 3.3 halving intervai (HiC): Number corresponding The times to failure are plotted versus the reciprocal to the temperature interval, in degrees Celsius, which expresses the halving of the time to end-point taken values of the exposure temperatures. The intersection at the temperature of the TI or the RTI. of this curve with the chosen time limit (in general 20000 h)gives the temperature index sought. HIC is a measure of the slope of the thermal endur- ance graph. It is not constant, but varies with tem- perature even when the thermal endurance 4.3 Useof correlationoodfkht relationship is linear, In many practical cases, the error arising from the use of MC in the temperature range The reliability of the extrapolation of. the graph de of interest remains within acceptable limits. pends on obtaining an acoeptabia Arrhenius plot, which may not be possible with materials showing 3.4 thermai enduranoe graph (Arrhenius graph): behaviour related to a transition phenomenon in the Graph in which the logarithm of time to reach a chosen temperature range. specified end-point in a thermal endurance test is plotted versus the reciprocal thermodynamic (abso- For this purpose the correlation coefficient r is csicu- lute) test temperature. Iated in accordance with annex B. If this calculation results in a value smaller than 0,95 (for three test 3.5 threshoid vaiuo Value, corresponding to a per- tem~eratwes; see also IEC216), an additional test at centage of the initial value of the property under in- adifferent test temperature may improve the linearity vestigation, at which the ageing tes t is stopped and of data. the time to failure is calculated. NOTES 4.4 Determinationof Ml 1 The level of 50% is often used to determine the thresholdvalue. For determination of RTI, the chosen reference plas- tic, its thermal endurance and the method of deter- 2 If a minimum valueis requiredafter ageing,it maybe mination are of central importance. agreedbetweentheinterestedpartiesto usethisminimum valueasthethresholdvalue,insteadof apercentageof the The reference plastic shall be of the sametype asthe initialvalue. tested plastic, and have a history of satisfactory ser- vice. It shall have a known temperature index for the 3.6 test-specimen faiiure timo Time required at property and a-threshold value which are the same, the exposure temperature for aspecimen to either fail or at least reasonably similar to, those to be employed the proof test or reach the threshold value of the in the RTItest. The TI and HtC of the reference ma- characteristic under investigation, whichever is tefial should also be approximately the same as the shorter. values expected for the tested plastic. Since processing conditions may significantly affect 4 Principle the ageing characteristics of some materials, the sampling, cutting of sheet from the supply roll, cutting 4.4 Determinationoftime to faiiure of anisotropic material in the same direction, mould- ing, curing, preconditioning, -etc. shall be performed in At a chosen temperature, the variations in the nu- the same manner for both materials, and the speci- merical value of a chosen characteristic (for example, mens shall-betested in the same thickness. 2 IS 13360 (Part 6/Sac 22): 2006 ISO 2578:1993 5 Choice of test the relevant test specifications and to reduce this number. However, it must be recognized that the precision of the test result depends to a large extent on the number of The test chosen shall relate to a characteristic which specimens tested. is likely to be of significance in practice and, wherever . possible, use shall be made of test methods specified 5 Incontrast, whentheindividualresultsaretooscattered, in International Standards. If the dimensions and/or anincreaseinthe numberof specimensmaybenecessary form of the test specimens are altered by the heat inorder to obtain satisfacto~ precision. treatment, then only test methods which are inde- pendent of these effects maybe used. 6 It is advisable to make an approximate assessment, @y means of preliminary tests, of the number and duration of the ageing tests required. 6 Choice of end-point 8 Exposure temperatures For the selection of the end-point, two factors shall be agreed upon: 8.1 Test specimens shall be exposed at not less a) the periid of time for which a time-temperature than three temperatures, covering a range adequate limit shall be estimated; for general purposes, a to establish the time-temperature limit by extrap~ period of 20000 h is recommended; Iation with the required d=gree of accuracy. The low- est exposure temperature shall be-chosen so that the time taken to reach the threshold value is at least NOTE3 Other times (shorteror longer than 20000 h) 5000 h. Similary, the highest temperature shall be may be chosen if necessary. chosen sothat the time taken to reach the threshold value is not shorter than 100 h. The lowest exposure b) the acceptable threshold value of the chosen temperature shall not be more than .25 “C above the characteristic; this threshold value depends on the anticipated T1. conditions of use foreseen, 8.2 If the temperature limit sought is intended for a time other than 20000 h (see clause 6, note 3), the 7 Test specimens lowest exposure temperature shall be chosen so that the time taken to reach the threshold value is at least 7.1 The dimensions and method of preparation of one-fourth of the time limit chosen for extrapolation. the test specimens shall be in accordance with the specifications given for the relevant test method. 8.3 Selection of adequate exposure temperatures requires previously determined information on the material under test. If such information is not avail- 7.2 For a criterion requiring a destructive test, the able, exploratory tests may help in selecting exposure minimum total number (n)of test specimens needed depends on temperatures which are suitable for evaluating the thermal endurance characteristics. — the number a of test specimens required for one test, according to the test specifications given for 9 Ageing ovens the relevant test method; For heat ageing, ovens shall be used that meet the — the number b of tests necessary to determine the requirements specified in IEC216-4, in particular with end-point at one exposure temperature; resDect to the temperature tolerances and ventilation rates of air exchange. — the number c of exposure temperatures; — the number d of specimens needed for the initial 10 Procedure test before heat ageing. Thus the total number of specimens is: 10.1 In addition to the specimens to be exposed to heat-ageing temperatures, an adequate number of n=abc+d test specimens shall be kept separately as a resewe For a criterion requiring nondestructive testing, and — for cases in which the accuracy requires heat for each exposure temperature, in most cases agroup of five test specimens is adequate. ageing at an additional temperature; NOTES — as reference specimens, 4 When there is a large number of specimens to be They shall be stored in an appropriately controlled at- tested, it maybe possibleincertaincasesto deviatefrom mosphere (see ISO 291). 3 IS 13360 (Part 6/See 22): 2006 ISO 2578:1993 10.2 Before the heat-egeing procedure is started, 10.5 Continue this procedure until the numerical an initial test shall be made at room temperature with value of the characteristic under investigation reaches the required number of specimens conditioned and the relevant threshold value. tested in accordance with the chosen test method. 11 Evaluation of results , Thermosetting materials shall be conditioned for 48 h at the lowest exposure temperature of the range se- 11.1 For both destructive and nondestructive tests, lected. for each exposure temperature and for each heat- NOTE7 If necessary, thermoplastic materials should be ageing period, the value of the chosen property is annealed for 48 h at the lowest exposure temperature of plotted as afunction of the logarithm of the time (see the range selected. figure 1).The point at which this graph intersects the horizontal line representing the end-point criterion is taken as the time tofailure. 10.3 Place the required number of specimens in When applying a proof test, the times to failure shall each of the ovens maintained at the selected tem- be calculated as the mean values.~ peratures. If there is a risk of cross-contamination between test 11.2 The calculation of the thermal endurance curve specimens originating from different plastics, use is based on these times to failures and the respective exposure temperatures. If mean values are used, the separate ovens for each material. logarithmic mean represents the time to failure. 11.3 Calculate a first-order regression line in ac- 10.4 At the end of each heat-egeing period (see cordance with annex A, note8), the required number of test specimens is re- moved from the oven and conditioned, if necessa~, 11.4 Plot the times to failure versus exposure tem- under the appropriately controlled atmosphere (see peratures on graph paper having a logarithmic time ISO 291). The test, in accordance with the selected scale as the ordinate and an abscissa based on the test criterion, shall be carried out at room tempera- reciprocal of the absolute temperature but showing ture. the correlated values in degrees Celsius. The first- order regression line is drawn through the points NOTE8 After the first week, during which the number plotted on the graph, which thus represents the ther- of determinations of the characteristic under investigation can vary depending on the material under test, the test du- mal endurance of the material under test. An example rations are generally selected in accordance with annex C. is given in figure 2. 2) See IEC216-1:1990, subclause 11.1. 4 IS 13360 (Patt 6/See 22): 2006 ISO 2578:1993 0-++ 0 I 2I0 1 I 5I0 1 I 1 11I00 I 20I0 I I 50I0 I I I 110I00 1 20I00 1 150I00I I I 1I00I00 Agelngtime,h Figure 1 — Determination of the time to reach the end-point at each temperature — Property variation (According to IEC216-1) 5

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