IS 13016: Internal Combustion Engines - Radiator Drain Cocks

13 Pages·1991·1.2 MB·English

by  Bureau of Indian Standards

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“The Right to Information, The Right to Live” “Step Out From the Old to the New”
IS 13016 (1991): Internal Combustion Engines - Radiator
Drain Cocks [TED 2: Automotive Primemovers]
“!ान $ एक न’ भारत का +नम-ण”
Satyanarayan Gangaram Pitroda
““IInnvveenntt aa NNeeww IInnddiiaa UUssiinngg KKnnoowwlleeddggee””
“!ान एक ऐसा खजाना > जो कभी च0राया नहB जा सकता हहहहै””ै”
Bhartṛhari—Nītiśatakam
“Knowledge is such a treasure which cannot be stolen”

F?Fzfgi.* -

Indian Standard
INTERNAL COMBUSTION ENGINES -
RADIATOR DRAIN COCKS - SPECIFICATION
UDC 621’43 - 714 : 621’646’652

0 BIS 1991
BUREAU OF INDIAN STANDARDS
MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI ilOO
March 1991 Price puorG 3
evitomotuA srevomemirP lanoitceS ,eettimmoC DET 2
.
FOREWORD
sihT naidnI dradnatS was detpoda yb eht uaeruB fo naidnI Standards, retfa eht tfard dezilanif yb eht
evitomotuA srevomemirP lanoitceS eettimmoC had neeb devorppa yb eht tropsnarT gnireenignE
noisiviD .licnuoC
rotaidaR niard skcoc era largetni trap fo a rotaidar and yalp a tnacifingis elor ni eht tneiciffe
gninoitcnuf fo eht .rotaidar
sihT naidnI dradnatS smrof an tnatropmi tcnujda ot SI 7611 : 1975 evitomotuA‘ - srotaidar -
reppoc brass eroc .’noitcurtsnoc
SI 13016i 1991
.
Indian Standard
INTERNAL COMBUSTION ENGINES-
RADIATOR DRAIN COCKS- SPECIFICATION
LAIRETAM
1 SCOPE 6
1.1 sihT standard seificeps ,snoisnemid tset 6.1 lairetaM shall mrofnoc ot eht :gniwollof
stnemeriuqer and rehto sretemarap rof niard skcoc
desu ni .srotaidar Component Conforming to
,ydoB eldnipS epyT ,II Brass, flaH ,drah
2 SECNEREFER SI 319 : 1974
eldnaH epyT ,I Class D fo SI 513 :
2.1 ehT gniwollof naidnI Standards era yrassecen 1986
stcnujda ot this standard:
hsuB epyT ,TI Brass, flaH ,drah
SI 319 : 1974
SI .oN
Tit Ie
6.2 epyT 2 niard skcoc shall eb edam morf
196 : 1966 cirehpsomtA snoitidnoc rof elbatius plastics elbapac fo withstanding a
gnitset (
revised ) erutarepmet fo 120°C and erusserp fo 200 kPa
319 : 1974 eerF gnittuc brass bars, sdor ( 2 .).2mc/fgk ehT gnilaes gnir shall eb edam morf
and snoitces ( elbatius lyrtin .rebbur A dednemmocer -moc
third revision)
noitisop is fo eneidatuB f %55 ) and etirtinolyrca
513 : 1986 dellor-dloC wol nobrac leets ( %54 .)
steehs and strips (
third revision )
7 PIHSNAMKROW AND HSINIF
554 : 1985 snoisnemiD rof epip sdaerht
erehw erusserp thgit stnioj era 7.1 ehT niard skcoc shall eb eerf morf ,srrub
deriuqer no eht sdaerht (third esool selacs ro sharp .segde A evitcetorp gnitaoc
revision ) against noisorroc shall eb nevig as rep eht -eerga
tnem neewteb eht rerutcafunam and eht .resahcrup
lareneG secnarelot rof -nemid
2102
( traP )1 : 1980 snois and mrof and :noitisop
traP 1 lareneG secnarelot rof 8 TSET STNEMERIUQER
raenil and angular snoisnemid
8.1 ehT gniwollof stset shall eb deirrac tuo no
(
second revision ) niard :skcoc
2500 gnilpmaS noitcepsni :selbat )a Visual,
traP( 1 ) : 1973 traP 1 noitcepsnI yb setubirtta
and yb tnuoc fo stcefed )b egakaeL ,tset
(first
)c euqroT tset rof eht ,eldnah and
revision )
4218 0SI cirteM wercs sdaerht : traP 1 )d gniegA tset ( rof cillatem-non .)epyt
traP( 1 ) : 1976 cisaB and ngised seliforp tsr@(
8.2 Visual
revision )
ehT niard skcoc shall eb dehsinif .htooms ehT
3 YGOLONIMRET ssorc seloh shall wolla lluf wolf htiw eht
kcoc ylluf .nepo
3.1 ygolonimreT shall eb ni ecnadrocca htiw
selbaT I and 2. 8.3 egakaeL ;seT
nehW detcejbus ot a erusserp fo 200 kPa ( 2 /fgk
4 SEPYT
)2mc at a erutarepmet fo 95&5”C eht niard skcoc
shall ton wohs yna .egakael
4.1 ehT rotaidar niard kcoc shall eb fo owt .sepyt
epyT I shall mrofnoc ot elbaT I and epyT 2 8.3.1 nehW a tnalaes is desu rof gnixif niard
ot elbaT 2. skcoc ot eht bush, eht tnalaes shall eb elbapac fo
withstanding a tset erusserp lauqe ot 5’1 semit
eht gnikrow .erusserp
5 SNOISNEMID
8.4 euqroT tseT
5.1 snoisnemiD shall eb ni ecnadrocca htiw
selbaT 1 and 2. ehT sdaerht fo epyT 1 niard nehW denethgit ot a euqrot fo 23 ot 40 .mc kg
skcoc shall mrofnoc ot SI 554 : 1985. ehT epyT 2 ( gnidnopserroc ot 1 2mc/gk ria )erusserp ereht
niard skcoc shall evah sdaerht gnimrofnoc ot shall eb on .egakael ehT eldnah shall withstand
SI 4218 traP( 1 ) : 1976. 40 .mc kg .euqrot
1
-z------l

-
Table 2 Radiator Drain Cock, Type 2
(Cluusees 3.1, 4.1 and 5.1 )
llA snoisnemid ni .sertemillim
SECTION A.A
w
Ll
SEALING
DRAIN COCK RING ORAlN BUSH
I
Drain Cock Sealing Ring Drain Bush
-I

M W R T T, &d Q9 ,L L*
daerhT 3” 1.0+ f0'2
I I --- -0
-- - --- -- -__ --
M 10x 1’25 50 3 25 35 II 20 6 8 3 3 11 17 19 14 8 10’5
--- --- --- -- --
M 14% 1.5 60 3 35 35 ! 15 25 10 8 3 3 15 21 22 18 ~ 8 10’5
I I
NOTE - sselnU esiwrehto deificeps secnarelot sa rep SI 2102 ( tkP 1 ) : 1980.
-
IS 13016 : 1991
8.5 Ageiog Test 10 MARKING
10.1 hcaE niard kcoc shall eb ylbigel and
nehW detcejbus ot an gniega tset as rep xennA A, ylbiledni dekram htiw noitacidni fo eht ecruos fo
eht citsalp niard skcoc and eht gnilaes gnir shall ,erutcafunam laires ,rebmun htnom and raey fo
eb nihtiw eht elbissimrep stimil dednemmocer yb .erutcafunam
eht .rerutcafunam ehT ytreporp noitneter -rep
egatnec against emit and, erutarepmet shall eb 11 SAMPLING
dettolp as nwohs ni .giF 1 and 2. 11.1 Unless esiwrehto deerga nopu neewteb eht
resahcrup and eht ,reilppus eht sampling -cepsni
noit selbat shall eb ni ecnadrocca htiw SI 2500
9 PERFORMANCE REQUIREMENT ( traP 1 ) : .3791 1IA rotaidar niard skcoc fo emas
,epyt ,ezis and emas lairetam and derutcafunam
9.1 ehT retaw wolf hguorht eht niard ,skcoc nehw rednu ralimis snoitidnoc shall etutitsnoc a tol rof
ylluf nepo ebjllahs eerf and .suounitnoc sampling .sesoprup
90
t
60 -
INCREASING AGEING
TEMPERATURE
50 -
103 dI 5ol
IO0 IO' lb
HEAT AGEING TIME, HOURS
FIG. 1 HEAT AGEIN G CURVES- PROPERTYR ETENTIONV ERSUSA GEIXG TIME

INCREASING
TEMPERATURE -
I 1 I I I I I I I I
RECIPROCAL TEMPERATURE
%
2
FIG. PROPERTYR ETENTIONV ERSUSR ECIPROCALT EMPERATURE

4
IS 13016 : 199,l
ANNEX A ” :
( Clau.ye 8.5 )
1
. AGEING TEST FOR PLASTIC COMPONENTS
netfo tluciffid ot etamitse eht tceffe fo taeh gniega
A-l AGEING TEST
erofeb gniniatbo emos tset data, ,eroferehT ti is
yllausu yrassecen ot start ylno eht trohs mret
A-l.1 Scope
gniega at eno ro owt serutarepmet litnu emos data
sihT tset is deirrac tuo ot assess eht gniega -orp is deniatbo ot eb desu as a basis rof gnitceles eht
seitrep fo cillatem-non stnenopmoc fo niard redniamer fo eht taeh gniega .serutarepmet
.skcoc
3.5.1-A esopxE eht gniniamer tset snemiceps rof
2.l-A Apparatus eht detceles emit slavretni at eht debircserp
.serutarepmet gniwolloF ,erusopxe noitidnoc eseht
ehT dednemmocer apparatus stsisnoc fo a snemiceps ni ecnadrocca htiw dehsilbatse
dellortnoc latnoziroh ro lacitrev ria wolf ,nevo erudecorp erofeb .gnitset
gniyolpme decrof tfard noitalucric htiw substantial
tnatsnoc hserf ria ekatni and eht yrassecen A-l.6 Calculations
gnidrocer .stnemurtsni
tolP egareva seulav denimreted rof data
A-1.6.1
derehtag rof hcae emit and erutarepmet ni
3.l-A tseT nemicepS
ecnadrocca htiw .giF 1 and 2. eraperP ytreporp
noitneter sevruc rof at tsael ruof serutarepmet ni
ehT tset nemiceps shall eb elbarapmoc ot tub ton
ecnadrocca htiw .giF 1. nI this ,tolp eht abscissa
retaerg than eht muminim ssenkciht fo dednetni
is ni cimhtiragol emit ,elacs elihw eht eulav fo
.noitacilppa
ytreporp as eht .etanidro
1.3.1-A ehT dohtem fo nemiceps noitacirbaf shall
2.6.1-A eraperP erutarepmet-emit sevruc yb
eb eht emas as that fo eht dednetni .noitacilppa
gnittolp eht lacorpicer fo etulosba erutarepmet fo
gnisopxe )T/l( no eht abscissa and eht cimhtiragol
4.l-A gninoitidnoC fo tseT nemicepS
eruliaf emit no eht .etanidro ehT eruliaf airetirc
shall eb detceles os as ot eb lufgninaem ni smret
tseT nemiceps less than 7 mm ni ssenkciht shall
fo eht dne esu fo snoitacilppa erehw ti is -rised
eb denoitidnoc at standard cirehpsomta snoitidnoc
elba ot esu eht data ni gnitceles slairetam ro
gnidrocca ot SI 196 : 1966 rof at tsael 40 sruoh
gnitciderp .ecivres ,revewoH rof lareneg gniknar
yletaidemmi roirp ot eht .gnitset snemicepS evoba
fo ,slairetam ti has neeb dnuof lufesu ot ylirartibra
7 mm ni ssenkciht shall eb denoitidnoc rof at
tceles eht emit at hcihw eht ytreporp fo tseretni
tsael 88 sruoh yletaidemmi roirp ot tnemecnemmoc
is decuder ot 50 tnecrep fo its lanigiro laciremun
fo .tset etauqedA ria noitalucric shall eb dedivorp
.eulav
no all sides fo eht tset .nemiceps

5.l-A erudecorP 7.l-A tseT tropeR
Test
llahS niatnoc eht :gniwollof
1.5.1-A tceleS erusopxe erutarepmet hcus that eht
eruliaf-ot-emit susrev erutarepmet evruc yam eb 1. lairetaM and epyt fo citsalp detcejbus ot
derusaem rof eht emit fo tseretni ro rof eht efil erusopxe gnola htiw nemiceps gniraperp
fo eht dednetni .noitacilppa erehW eht -erusaem .erudecorp
stnem era gnieb edam ot niatbo lareneg -amrofni
2. gninoitidnoc-erP and gninoitidnoc-tsop
noit hcus as lairetam ,gnitar ti has neeb dnuof
.serudecorp
that gnitset dluohs eb detcudnoc at a muminim fo
ruof .serutarepmet ehT tsewol erutarepmet -celes 3. tseT sdohtem dezilitu rof noitaulave fo hcae
det dluohs ecudorp a eruliaf fo emit fo -amixorppa .ytreporp
ylet 21-9 .shtnom ehT txen rehgih erutarepmet 4. noitavresbO fo yna elbisiv segnahc ni tset
detceles dluohs ecudorp eruliaf at yletamixorppa 6 .nemiceps
.shtnom ehT driht and htruof serutarepmet dluohs
5. epyT fo nevo .desu
ecudorp eruliaf semit fo yletamixorppa 3 shtnom
and 1 ,htnom .ylevitcepser nehW ,elbissop tceles 6. erusopxE erutarepmet dezilitu and .emit
eht erusopxe serutarepmet morf elbaT 3. fI eht 7. naeM and standard noitaived fo hcae
detseggus taeh gniega semit nevig evoba era detroper ytreporp rof hcae .erusopxe
,dewollof neht eht erusopxe emit seludehcs A, ,B
8. sevruC devired ni ecnadrocca htiw .6.1-A
C and D yam eb .desu
9. erutarepmeT gnidnopserroc ot a cificeps
erusopxe emit rof hcae ytreporp .detaulave
2.5.1-A ehT esoprup fo elbaT 3 gniwohs emit
seludehcs at cificeps erutarepmet is ot wohs a .OI eruliaF airetirc desserpxe as tnecrep
lacipyt taeh gniega eludehcs rof a ralucitrap noitcuder fo eht degami eulav rof eht
ytreporp fo eht emas .lairetam nI ,ecitcarp ti is ytreporp fo .tseretni

5