इंटरनेट मानक Disclosure to Promote the Right To Information Whereas the Parliament of India has set out to provide a practical regime of right to information for citizens to secure access to information under the control of public authorities, in order to promote transparency and accountability in the working of every public authority, and whereas the attached publication of the Bureau of Indian Standards is of particular interest to the public, particularly disadvantaged communities and those engaged in the pursuit of education and knowledge, the attached public safety standard is made available to promote the timely dissemination of this information in an accurate manner to the public. “जान1 का अ+धकार, जी1 का अ+धकार” “प0रा1 को छोड न’ 5 तरफ” Mazdoor Kisan Shakti Sangathan Jawaharlal Nehru “The Right to Information, The Right to Live” “Step Out From the Old to the New” IS 12279 (2005): Method for determination of transverse rupture strengh of sintered metal materials (excluding hardmetals) [MTD 25: Powder Metallurgical Materials and Products] “!ान $ एक न’ भारत का +नम-ण” Satyanarayan Gangaram Pitroda ““IInnvveenntt aa NNeeww IInnddiiaa UUssiinngg KKnnoowwlleeddggee”” “!ान एक ऐसा खजाना > जो कभी च0राया नहB जा सकता हहहहै””ै” Bhartṛhari—Nītiśatakam “Knowledge is such a treasure which cannot be stolen” IS 12279:2005 ISO 3325:1996 W-RTfkTm .n W1-wi m Www “FiT’cT Indian Standard SINTERED METAL MATERIALS, EXCLUDING HARDMETALS — DETERMINATION OF TRANSVERSE RUPTURE STRENGTH ( First Revision) ICS 77.160 @ BIS 2005 BUREAU OF INDIAN STANDARDS MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG NEW DELHI 110002 ~~y 2005 Price Group 2 ‘ Powder Metallurgical Materials and Products Sectional Committee, MTD 25 NATIONAL FOREWORD This Indian Standard ( First Revision) which isidentical with ISO 3325:1996 ‘Sintered metal materials, excluding hardmetals — Determination of transverse rupture strength’ ( along with Amendment No.1 ) issued by the International Organization for Standardization ( ISO ) was adopted by the Bureau of Indian Standards on the recommendations of the Powder Metallurgical Materials and Products Sectional Committee and approval ofthe Metallurgical Engineering Division Council. IS 12279 was first published in 1988 based on ISO 3325:1975. Since ISO 3325 has been revised in 1996 and Amendment No. 1was issued to IS 3325:1996 in2001, therefore, need was felt to revise IS 12279 also. The text of the ISO Standard has been approved as suitable for publication as an Indian Standard without deviations. Certain terminology and conventions are, however, not identical to those used in Indian Standards. Attention is especially drawn to the following: a) Wherever the words ‘International Standard’ appear referring to this standard, they should be read as ‘Indian Standard’. b) Comma ( ,) has been used as a decimal marker while in Indian Standards, the current practice is to use a point ( .) as the decimal marker. In reporting the results of a test or analysis made in accordance with this standard, ifthe final value, observed or calculated is to be rounded off, itshall be done inaccordance with IS 2 :1960 ‘Rules for rounding off numerical values ( revised)’. “1 IS 12279:2005 ISO 3325:1996 /ndian Standard SINTERED METAL MATERIALS, EXCLUDING HARDMETALS — DETERMINATION OF TRANSVERSE RUPTURE STRENGTH ( First Revision) 1 Scope 3 Appamtus This International Standard specifies a method for the 3.1 Test equipment, of any type providingstatic determination of the transverse rupture strength of loadingconditionsandanaccuracyofkl Y.. sintered metal materials, excluding hardmetals. The -1 method is particularly suitable for comparing the sin- The equipment shall have two ~support cylinders tered strength of abatch of metal powder with that of (rollers)with a fixed distance between them and a areference powder or with areference strength. load-application cylinder (roller). All three cylinders shall be 3,2 mm &0,1 mm in diameter and shall be The method is applicable to sintered metal materials, made either of hardened steel with a hardness of at excluding hardmetals, whether they have been sub- least 700 HV or of hardmetal. jected to heat treatment after sintering or not, and The support cylinders shall be mounted parallel to also to materials that have been sized or coined after each other, and the distance between their centre- sintering. lines shall be either 25,0 mm * 0,2 mm or 25,4 mm+ 0,2 mm, measured with an accuracy of It is specially suitable for materials having a uniform A 0,1 mm for the calculation. The load-application hardness throughout their section and negligible duc- cylinder shall be mounted midway between the sup- tility, i.e. a ductility corresponding to a permanent port cylinders. deformation of less than about 0,5 mm measured between the two supports during the transverse rup- For better accuracy,the mounting of the cylinders ture strength determination. If the test is applied to shouldpreferablybe such as to compensate for any materials under conditions other than those specified deviation from parallelism between the top and bot- above, the conditions shall be reported. tom faces of the test piece. This can be accomplished by mounting the support cylinders so that each can be NOTE1 The permanent deformation can be measured adjusted vertically (see figure 1). with sufficient precision from the two fragments of the broken or cracked barby indexing the lower surface. Alter- A diagrammatic arrangement of a typical test rig is natively, the deflection of a straiaht line drawn horizontally shown in figure 1. on the’side of the test piece c;n be measured using an optical instrument such as a measuring microscope or The fixture should prefwably be surrounded by a suit- optical comparator. able safety guard. , 4 Test piece 4.1 The test piece shall be nominally 6 mm thick and 2 Principle produced from a die cavity of nominal dimensions 30 mm x 12 mm. The test piece thickness shall be A test piece resting on two supports is broken by the uniform to within 0,1 mm over the whole length and application of a load at the midpoint between the sup- to within 0,04 mm across any width line perpendicular ports, under short-term static loading conditions. to the height and length. IS 12279:2005 ISO 3325: 1996 4.2 Alternatively,machinedtestpiecesmaybeused, b is the width, in millimetres, of the test piece inwhich case care shallbe taken duringmachining at right angles to its height; to ensure that no stress raisersare introducedinto the test piece. The test piece shallbe cut with the h isthe height (thickness), in millimetres, of the 30 mm x 12 mm faces perpendicular to the compac- test piece parallel to the direction of applica- tion axis, on account of possible anisotropy, choosing tion of the test load. a region of uniform density. Furthermore, the machin- ing technique employed to obtain the test piece shall Report the arithmetical mean of the transverse rup- not cause significant structural changes, such as den- ture strength determinations, rounded to the nearest sification when shearing a soft material or microstruc- 10 N/mm*. tural changes produced by electro-erosion machining techniques. If such changes do occur, grinding to 6.2 The absolute uncertainty of this method is given remove the disturbed material is recommended. by the equation 5 Procedure 5.1 Measure the width and thickness of the test or piece at its midpoint to the nearest 0,01 mm. (1 0,1 0,01+ 2x 0,01 5.2 Place the test piece on one of its 30 mm AR=R — x 12 mm faces symmetrically on the support cylinders loo+%+-i2- 6, ) so that its longitudinal axis is at 90° * 30’ to the longi- tudinal axes of the cylinders. Precise positioning of the or test piece can be easily ensured by pushing the side AR= 0,02R of the test piece up against a suitably located, remov- able stop. Apply a load at a position midway between This valueshallbetaken intoaccountifanyprecision the two cylinders. Increase the load slowly and stead- statementismade. ily, so that the time to fracture is not less than 10s. Record the value at which the load suddenly drops due to formation of the first crack. 7 Test report 5.3 Repeatthedeterminationwithasuitablenumber of test pieces. The test report shall include the following information: a) areference to this International Standard; 6 Expression of results b) all details necessary for identification of the test sample; 6.1 The transverse rupture strength Rtr, in newtons per square millimetre, is given by the equation c) the distance between the centres of the SUppOrt cylinders; 3FL Rtr=— 2bh2 d) the result obtained; where e) details of anyoperation not specified by this in- ternational Standard, as well as any operation re- F isthe load, in newtons, required for fracture; garded asoptio~l; L is the distance, in millimetres, between the f) details of any incident which may have affected supports; the result. IS 12279:2005 ISO 3325:1996 Dimensionsinmillimetres I -t- I i I I 1 i! ~ i! 1 -ri +i 1 c i — I I . . 1=25i0,2 or’ L=25,44,2 Figure 1—Test equipment fordetermination oftransverse rupture strength 3 IS 12279:2005 ISO 3325:1996 AMENDMENT 1 Page 2,clause 6 Add the following subclause concerning a precision statement 6.3 The values given in Table 1 were calculatedfor repeatabilitylimit(r) and reproducibilitylimit(R). These valuesstatethatitistobeexpectedthatwhentestingsamplesfromanygivenlot,a Iaboretotywillrepeatitsown measurementswithintheappropriatevalueof(r)95YO ofthetimeandthata laboratorywillduplioetetheresultsof anyothergivenlaboratorywithinthelargervalueof(R),95YO of the time. Table 1— Precision data Material a & r R N/mm2 Nlmmz N/mm2 Iron, 490 38 97 0,5 Y. combinedcarbon I I I Iron, 2 ‘XOCu, 990 86 145 0,8 ?4.combinedcarbon Pre-alloyed 4600, 2 % Cu, 1200 199 286 0,8Y. combinedcarbon Iron,2Y. Ni, I 1320 I 163 I 279 0,5%combinedcarbon I I I Heat treated a Additional information on the materials can be taken from MPIF (Metal powder Industries F~eration, USA) Standard 41:1998, Determination of TransverseRupture StrengthofPonder Metallwgy Materials. 4 Bureau of Indian Standards ‘$ BIS is a statutory institution established under the Bureau oflrtcfian Standards Act, 1986to promote harmonious development of the activities of standardization, marking and quality certification of goods and attending to connected matters in the country. Copyright BIS has the copyright of all its publications. No part of these publications maybe reproduced in any form without the prior permission in writing of 61S. This does not preclude the free use, in the course of implementing the standard, of necessary details, such as symbols and sizes, type or grade designations. Enquiries relating to copyright be addressed to the Director (Publications), 61S. 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