IS 1154: Temporary Corrosion Preventive Fluid, Soft Film, Solvent Deposited, Water Displacing

15 Pages·2000·1.6 MB·English

by  Bureau of Indian Standards

इंटरनेट मानक
Disclosure to Promote the Right To Information
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in order to promote transparency and accountability in the working of every public authority,
and whereas the attached publication of the Bureau of Indian Standards is of particular interest
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timely dissemination of this information in an accurate manner to the public.
“जान1 का अ+धकार, जी1 का अ+धकार” “प0रा1 को छोड न’ 5 तरफ”
Mazdoor Kisan Shakti Sangathan Jawaharlal Nehru
“The Right to Information, The Right to Live” “Step Out From the Old to the New”
IS 1154 (2000): Temporary Corrosion Preventive Fluid, Soft
Film, Solvent Deposited, Water Displacing [PCD 3:
Petroleum, Lubricants and their Related Products]
“!ान $ एक न’ भारत का +नम-ण”
Satyanarayan Gangaram Pitroda
““IInnvveenntt aa NNeeww IInnddiiaa UUssiinngg KKnnoowwlleeddggee””
“!ान एक ऐसा खजाना > जो कभी च0राया नहB जा सकता हहहहै””ै”
Bhartṛhari—Nītiśatakam
“Knowledge is such a treasure which cannot be stolen”

-
Indian Standard
TEMPORARY NOISORROC EVITNEVERP ,DIULF
TFOS ,MLIF TNEVLOS ,DETISOPED RETAW
GNICALPSID - NOITACIFICEPS
(
First Revision )
ICS
75.100

0 BIS 2000
BUREAU OF INDIAN STANDARDS
MANAK BHAVAN, 9 BAHADUR SHAH ZA-FAR MARG
NEW DEL HI 110002
June 2000 Price Group 5
stnacirbuL dna detaleR stcudorP lanoitceS ,eettimmoC DCP 4
DROWEROF
sihT naidnI dradnatS tsriF( )noisiveR was adopted yb the uaeruB of naidnI ,sdradnatS after the draft dezilanif
yb the stnaeirbuL dna detaleR stcudorP lanoitceS eettimmoC had neeb devorppa yb the ,muelorteP laoC dna
detaleR stcudorP noisiviD .licnuoC
sihT naidnI dradnatS has neeb prepared htiw a weiv ot gnitatilicaf the ylppus ot egral dna llams elacs sremusnoc
of a lairetam of ytilauq tsom detius for esu rednu naidnI citamilc .snoitidnoc
sihT dradnats smrof eno of a seires of naidnI sdradnatS no yraropmet noisorroc ,sevitneverp ,yleman
SI 958 : 1975 noitacificepS‘ for yraropmet noisorroc ,evitneverp grease ,epyt soft ,’mlif SI 1153 : 1975
noitacificepS‘ for yraropmet noisorroc evitneverp ,diulf hard ,mlif tnevlos ’detisoped dna SI 1674 : 1960
noitacificepS‘ for yraropmet noisorroc ,evitneverp soft ,mlif hot gnippid ’epyt gnirevoc tnereffid sepyt of yraropmet
noisorroc .sevitneverp elbaredisnoC ecnatsissa has neeb nward morf these gnitsixe sdradnats as llew as the
hsitirB dradnatS SB 7541 : 1992 noitacificepS‘ for yraropmet sevitneverp for the noitcetorp of latem secafrus
tsniaga noisorroc gnirud tropsnart dna storage’ dna the esenapaJ dradnatS JIS 4991-6422K tsuR‘ evitneverp
’slio ni the noitaraperp of siht .dradnats
sihT dradnats was yllanigiro dehsilbup ni 1957. ehT tneserp noisiver has neeb prepared as a tluser of a weiver
of the dradnats ni thgil of the tneserp yad tnemeriuqer of the .tcudorp ehT scitsiretcarahc for ,ecnaraeppa
citamenik ,ytisocsiv mlif ,ssenkciht ssol hguorht ,eganiard ytidimuh tenibac test dna ytilibavomer evah neeb
.dedulcni enO erom grade of the sevitneverp has neeb .dedulcni sihT dradnats srevoc the stnemeriuqer of
SI 1674.
roF the esoprup of gnidiced whether a ralucitrap tnemeriuqer of siht dradnats si deilpmoc ,htiw the lanif
,eulav devresbo or ,detaluclac gnisserpxe the tluser of a test or ,sisylana llahs eb dednuor off ni ecnadrocca htiw
SI 2 : 1960 seluR‘ for gnidnuor off laciremun seulav (revised)‘. ehT rebmun of tnacifingis secalp deniater ni the
dednuor off eulav dluohs eb the emas as that of the deificeps eulav ni siht .dradnats
IS 1154 : 2000
Zndian Standard
TEMPORARY NOISORR~OC EVITNEVERP ,DIULF
TFOS ,MLIF TNEVLOS ,DETISOPED RETAW
GNICALPSID - NOITACIFICEPS
(
First Revision )
3 SEDARG
1 SCOPE
sihT dradnats sebircserp the stnemeriuqer dna the ehT yraropmet noisorroc evitneverp ,diulf soft ,mlif
sdohtem of gnilpmas dna tests for yraropmet noisorroc tnevlos ,detisoped water gnicalpsid llahs eb of two
evitneverp ,diulf soft ,mlif tnevlos ,detisoped water :sedarg
gnicalpsid elbatius for the noitcetorp of latem secafrus a) edarG 1, dna
gnirud tropsnart dna storage. )b edarG 2.
2 EVITAMRON SECNEREFER 4 NOITINIFED
ehT gniwollof naidnI sdradnatS niatnoc snoisivorp roF the esoprup of siht ,dradnats the yraropmet
,hcihw hguorht ecnerefer ni siht text, etutitsnoc noisorroc sevitneverp are slairetam desu for the
snoisivorp of siht .dradnats tA the emit of noitacilbup noitcetorp of cillatem secafrus gnirud noitatropsnart
the snoitide detacidni were .dilav llA sdradnats are dna storage. esehT are deilppa ot the cillatem secafrus
tcejbus ot ,noisiver dna seitrap ot stnemeerga desab dna noitcnuf yb gnimrof evitcetorp sreirrab or other
no the dradnats are degaruocne ot etagitsevni the etairporppa fo~edom noitca at the latem .ecafrus ehT
ytilibissop of gniylppa the tsom tnecer snoitide of the noisorroc sevitneverp are ylidaer elbavomer yb hot or
sdradnats detacidni :woleb dloc ,stnevlos ,gnipiw tnegreted snoitulos or .gnippirts
ehT-ETON mret yraropmet seifingis ydaer ytilibavomer fo eht
IS No. Title
noisorroc evitneverp dna ton eht noitarud fo sti .ycaciffe ehT
170 : 1986 enotecA (third revision) noisorroc sevitneverp dluohs yletelpmoc tew eht latem secafrus dna
296 : 1986 muidoS etanobrac suordyhna (third mrof htooms suounitnoc mlif nehw deilppa yb elbatius .sdohtem
revision)
5 STNEMERIUQER
410 : 1977 dloC dellor ssarb sheet, pirts dna liof
(third revision) 5.1 General Requirements
513 : 1994 dloC dellor wol nobrac leets sheet
ehT yraropmet noisorroc ,sevitneverp soft ,mlif tnevlos
dna spirts (fourth revision)
713 : 1981 cniZ esab stogni for eid gnitsac detisoped llahs eb ylisae elbavomer yb elbacilppa
snaem hcus as ,gnipiw noitca of stnevlos or stnegreted
(second revision)
or launam .gnippirts sihT ytreporp llahs eb deniater
737 : 1986 thguorW muinimula dna muinimula
yb the mlif after gniga .osla
yolla sheet dna pirts for lareneg
gnireenigne sesoprup (third revision) ehT yraropmet noisorroc ,sevitneverp soft ,mlif tnevlos
1070 : 1992 tnegaeR grade water (third revision) detisoped llahs eb htooms suoenegomoh slairetam
1447 : 1966 Methods of gnilpmas of muelortep gnitsisnoc of mlif gnimrof stnega dna other stneidergni
dna sti stcudorp devlossid or desrepsid ni aidem as elbacilppa for the
1448 Methods of test for muelortep dna tnereffid grades. yehT llahs eb free morf trid dna other
sti :stcudorp elbisiv seitirupmi dna llahs ton niatnoc yna separated
:P[ 151 : 1976 noitceteD of copper noisorroc morf water.
muelortep stcudorp yb the copper
5.2 Keeping Quality
pirts hsinrat test (second revision)
[P : 201 : 1982 hsalF tniop yb lebA sutarappa (first nehW stored ni the lanigiro delaes sreniatnoc rednu
lamron tneibma ,snoitidnoc the yraropmet noisorroc
revision)
[P : 211 : 1992 hsalF tniop )desolc( yb yksneP sevitneverp llahs niater rieht seitreporp dna llahs teem
snetraM sutarappa (second revision) the stnemeriuqer derevoc ni siht dradnats for the
[P ; 251 : 1976 noitanimreteD of citamenik dna gnidnopserroc grades for a doirep of at tsael 12 shtnom
cimanyd ytisocsiv (first revision) morf the date of .yreviled
1839 : 1961 ,eneuloT tnegaer grade
5.3 Specific Requirements
4408 : 1979 muidoS ,edirolhc lacitylana tnegaer
ehT yraropmet noisorroc sevitneverp llahs ylpmoc htiw
(first revision)
1
SI 1154: 2000
the etairporppa stnemeriuqer for the grades derevoc 6.3.1 ehT esu of the dradnatS Mark si denrevog yb
ni elbaT 1.
the snoisivorp of the Bureau of Indian Standards Act,
6 GNIKCAP DNA GNIKRAM 1986 dna the seluR dna snoitalugeR edam .rednuereht
ehT sliated of snoitidnoc rednu hcihw the ecnecil for
6.1 gnikcaP
the esu of the dradnatS Mark yam eb detnarg ot
lairetaM llahs eb packed ni elbatius sreniatnoc of
srerutcafunam or srecudorp yam eb deniatbo morf the
etairporppa ezis as agreed ot neewteb the resahcrup
uaeruB of naidnI .sdradnatS
dna the .reilppus
6.2 gnikraM 7 GNILPMAS DNA AIRETIRC ROF
YTIMROFNOC
6.2.1 ehT sreniatnoc llahs eb yleruces desolc dna
dekram htiw the :gniwollof
7.1 evitatneserpeR selpmas of lairetam llahs eb nward
4 noitacidnI of ecruos of ;erutcafunam
as debircserp ni SI 1447.
)b emaN dna grade of ;lairetam
z
Net ssam of ;lairetam 7.2 stseT for gninimreted lla the scitsiretcarahc nevig
dezingoceR ,kram-edart fi ;yna dna ni elbaT 1 fo~ the dradnats llahs eb detcudnoc no the
)e noitacifitnedI ni code or esiwrehto ot elbane etisopmoc .elpmas
the tol of tnemngisnoc or erutcafunam ot eb
traced kcab morf records. 7.3 ehT tol llahs eb deralced as gnimrofnoc ot the
stnemeriuqer of siht ,dradnats fi lla the test stluser no
6.3 SIB noitacifitreC gnikraM
the etisopmoc elpmas yfsitas the stnemeriuqer of siht
Each reniatnoc yam osla eb dekram htiw the dradnatS
.dradnats
Mark.
elbaT 1 stnemeriuqeR for yraropmeT noisorroC evitneverP ,diulF Soft ,mliF
tnevloS ,detisopeD retaW gnicalpsiD
esualC( 5.3)
s1 citsiretcarahC tnemeriuqeR dohteM fo ,tseT feR ot
No. / Y
edarG 1 edarG 2 P[ : 1 fo IS 8441 xennA
(1) (2) (3) (4) (5) (6)
0 ecnaraeppA ta C”O3/52 suoenegomoH diuqiL tausiV -
noitanimaxe
ii) epyT fo mlif demrof ,tfoS yrd ,tfoS ylio -non od -

tnerapsnart ykcits

iii) citameniK ,ytisocsiv tSc ta .C°04 niM - 51 :P[ 152 -
)vi hsalF ,tniop ,C“
Min:
)a lebA 23 - :P[ 102 -
)b CCMP - 06 :P[ 112 -
)v mliF ,ssenkciht norcim t tropeR & - A
)iv reppoC ,noisorroc .C°05 3 ,h Max 1 1 P[ : 151 -
)iiv ytidimuH tenibac ,tset ,h ,gnissap niM 063 063 P[ : “1 -
)iiiv tlaS yarps noisorroc ,tset ,h ,gnissap Min 001 001 P[ ]’a: -
)xi ssoL hguorht ,eganiard tnecrep yb ,ssam 01 - - B
MUX
)x ytilibatS oN noitarapes - - C
)ix ytilibavomeR ylisaE elbavomer yb gnipiw htiw htolc - D
dekaos ni etihw/enesorek tirips
)iix retaW tnemecalpsid ytreporp ssaP ssaP - E
)iiix evisorroC tceffe no ,dael ssol ni ssam ni 0.I 0.1 - F
2mclgm fo eht ,ecafrus MUX )a
)vix modeerF morf evisorroc tceffe no latem -d oN noisorroc b- - G
selpuoc )‘
)‘ rednU .noitaraperp Till hcus emit ti si ,dehsilbup MTSA D 8471 llahs eb .dewollof
*) rednU .noitaraperp Till hcus emit ti si ,dehsilbup MTSA B 711 llahs eb .dewollof
,3 sA deerga neewteb resahcrup dna .reilppus
SI 1154 : 2000
ANNEX A
[Table 1, sz No. (v)]
DETERMINATION OF FILM THICKNESS
A-l GENERAL gnitaoc ni hcus a ytitnauq as ot yletelpmoc esremmi
the test seceip dna ylhguoroht dexim htiw .gnirrits ehT
gnitseT yb the cirtemivarg dohtem si deificeps ,niereh
detalumuccamaof no the ecafrus llahs eb .devomer leetS
tub other elbatius sdohtem yam osla eb .deyolpme
test seceip llahs eb gnidrocca ot .giF 1. tI llahs eb
desremmi ni the reniatnoc gnidloh the lio for 1 etunim
A-l.1 Sampling Method
dna neht nwardhtiw at a rate of 100 mm per .etunim ,
gnilpmaS llahs eb demrofrep ni ecnadrocca htiw
SI 1447.
2.l-A lareneG Common Items
A-1.2.1 Test Pieces
a) Material - leetS sheet or pirts gnimrofnoc
ot SI 513.
b) Dimensions - ehT ssenkciht snoisnemid
llahs eb (1.0 ot 2.0) mm x 60 mm x 80 .mm
c) Hooking Holes - sA deriuqer test seceip
llahs ylevitcepser eb dedivorp htiw a eloh of
2 mm retemaid at two snoitacol for rieht
noisnepsus (see .giF 1).
d) Number of Test Pieces - eerhT test seceip
llahs eb used for each test.
All snoisnemid ni .sertemillim
A-1.2.2 Preparation of Test Pieces .GIF 1
TEST PIECE
1.2.2.1-A Grinding method 2.2-A Method of Drying
tseT seceip llahs eb dnuorg no htob sedis ni yrd
ehT coated test seceip llahs eb yllarutan deird for 24 h
noitidnoc htiw evisarba htolc or evisarba paper dna the
ni dednepsus noitidnoc ni a naelc ecalp litnu yeht are
edges llahs eb dednuor at the emas .emit ehT noitcerid
detcejbus ot the mlif ssenkciht dna other tests.
of lanif gnidnirg llahs eb lellarap ot the short sedis
ylevisulcxe for those test seceip u sed ni the test (see 3-A DOHTEM FO GNINI-ATBO MLIF YTISNED

Note) dna lellarap ot the gnol sedis for other test .seceip

ytnewT evif g of elpmas llahs eb decalp ni a -talf
2.2.2.1-A Cleaning method demottob gnitaropave hsid of 90 mm ni renni retemaid
tseT seceip llahs eb desremmi ni mraw muelortep dna deniatniam at 107 + C°2 for 16 h ni na noisolpxe
ahthpan dna neht ni mraw suordyhna lonahtem ot eb proof ria .htab yB gnisu the noitaropave eudiser as
denaelc litnu on sniats attach ot the ezuag desu for the test elpmas (see Note) the mlif ytisned llahs eb
.gnipiw deniatbo yb the drabbuH retemonkcyp .dohtem
3.2.2.1-A Method of preservation NOTE-Where eht noitaropave eudiser deniatbo ni eno
noitarepo si ssel naht 52 ,lm eht noitaropave seudiser deniatbo n/
nehW test seceip are ton dednetni for etaidemmi esu owt ro erom snoitarepo llahs eb desu sa eht tset .elpmas
for the test, yeht llahs eb kept ni a .rotaccised ,revewoH
those test seceip despale for 24 h or regnol after 4-A NOITALUCLAC
noitaraperp llahs eb reprepared for the test.
ehT mlif ssenkciht of the coated test seceip llahs eb
detaluclac morf the gniwollof :alumrof
2-A DOHTEM FO GNIRIAPER DETAOC TSET
SECEIP mliF ssenkciht )norcim( = 10 000 x M
1.2-A Method of gnitaoC DxA
where
ehT noitarepo of gnitaoc htiw the tsur evitneverp lio
llahs eb demrofrep at a evitaler ytidimuh of 50 tnecrep M = ssam of mlif (g),
or rewol dna a erutarepmet of 25 f .C°1 ehT tsur D = ytisned of mlif ,)’mc/g( dna
evitneverp lio llahs eb tup ni the reniatnoc desu for A = latot ecafrus area of test eceip .)*mc(
3
IS 1154 : 2000
ANNEX B
[Table 1, SZN o. (ix)]
METHOD OF TEST FOR DRAINAGE
B-l APPARATUS B-4 PROCEDURE
B-l.1 Oven B-4.1 Carry Out the Test in Triplicate
ehT nevo llahs eb yllacitatsomreht dellortnoc dna B-4.2 Apply sufficient quantity of the corrosion
elbapac of gniniatniam a erutarepmet of 70 f .C°1 preventive so as to give a residual film mass of 1.7 to
2.4 .2mc/gm Spread the lairetam ylmrofinu revo htob
2-B SLAIRETAM sedis of the test slenap yb ,gnihsurb gnikat care that
on deep hsurb skram are tfel no the .slenap ,yllaniF
1.2-B dliM leetS slenaP
draw a edalbrotcod revo the slenap ot erusne that the
ehT dlim leets test slenap deriuqer far siht test llahs mlif si mrofinu lla .revo dnepsuS the slenap for
eb of lenap sheet gniward( )epyt deificeps ni SI 513. 24 sruoh ni a lacitrev noitisop at moor erutarepmet ni
ehT slenap llahs eb yletamixorppa mm& x 40 mm x a llew detalitnev noitisop dna t;o of tcerid .thgilnus
1.3 mm ni ezis htiw a 6 mm retemaid eloh dellird tuC off hsulf htiw the rewol edge yna lairetam gnignah
yllartnec raen eno of the shorter edges. ehT slenap as a daeb morf the .lenap hgieW the coated slenap ot
llahs eb free morf llim elacs or ,sedixo ,stip scratches the tseraen .margillim dnepsuS the coated slenap
dna other ecafrus .snoitcefrepmi yllacitrev for 4 sruoh ni na nevo deniatniam at 70 f
.C°1 retfA the deificeps doirep has ,despale ylluferac
2.2-B Carborundum Powder (No. 150)
evomer the slenap tuohtiw ,gnirraj dnepsus ni a
B-2.3 Toluene or Acetone litcitrev ,noitisop dna wolla ot looc ot moor erutarepmet
ni a eerf-tsud .ecalp retfA lavomer of yna lairetam
Confirming ot SI 1839 or SI 170.
gnignah as a daeb morf the rewol edge, hgiew the
3-B NOITARAPERP FO TSET SLENAP coated lenap niaga ot the tseraen .margillim
hsiloP the slenap no htob sedis yb snaem of a pad of 1.2.4-B etaluclaC the ssol ni ssam of the coated lenap
retlif paper dna mudnurobraC powder dna neht as egatnecrep of the lanigiro ssam of the .gnitaoc
degrease htiw eneulot or .enoteca ,yrD looc dna hgiew Report the egareva of the three .stluser
ot the tseraen .margillim

ANNEX C
[Table 1, SZN o. (x)]
METHOD OF TEST FOR STABILITY
C-l APPARATUS C-l.3 Thermometer
C-l.1 Oven ehT retemomreht llahs eb hcus as ot read yletarucca
ehT nevo llahs eb yllacitatsomreht dellortnoc dna the deriuqer erutarepmet nihtiw .C”lk
elbapac of gniniatniam a erutarepmet of 50 f .C°1
2-C GNINAELC FO EHT TSET EBUT
2.l-C Test Tube
naelC the test ebut htiw detartnecnoc noitulos of
ehT test ebut llahs eb 150 rt 10 mm ni thgieh dna
25 ? 5 mm ni .retemaid tI llahs eb edam morf -taeh cimorhc ,dica dna neht esnir htiw dellitsid water (see
tnatsiser ssalg dna llahs eb dettif htiw a detnev cork. SI 1070) llit free morf dica dna yllanif ria .yrd

4
IS 1154 : 2000
C-3 PROCEDURE 2.3-C Repeat the evoba elcyc no three evitucesnoc
syad dna neht wolla the ebut ot dnats debrutsidnu for
C-3.1 lliF the test ebut ot nihtiw 25 mm of the top
htiw the noisorroc .evitneverp esolC the ebut htiw the a rehtruf doirep of 3 syad at moor .erutarepmet
detnev cork dna tcejbusneht ti ot the erutarepmet elcyc enimaxE the stnetnoc of the ebut for noitarapes otni
stated :woleb sreyal or .noitatnemides
a) +Otasruoh2 C°1 3.3-C ehT noisorroc evitneverp llahs eb nekat ot evah
)b 2 ta,sruoh 50 + C°1 deifsitas the tnemeriuqer of the test fi there si on
c) 20 sruoh at moor .erutarepmet noitarapes of sreyal or .noitatnemides
ANNEX D
[Table 1, SZN o. (xi)]
DETERMINATION OF REMOVABILITY
D-l SOLVENT CUTBACK TY-PE RUST the ebut denoitnem ni D-1.1.1 morf the evoba dna a
cork gulp llahs eb tup no ni hcus a rennam that the
PREVENTWE OIL
tlef si yltneiciffus wetted dna the tnevlos does ton wolf
-D-l.1 Apparatus nwod yllarutan morf the dne of the ,tlef dna a thgiew
ehT noitcurtsnoc of the niam parts of the ytilibavomer llahs eb decalp no the ebut yb elbatius snaem ot ekam
tester desu for siht test llahs eb as nwohs ni .giF 2. the latot ssam 200 ;g siht llahs eb desu as the .repiw
D-1.1.1 enO dne of a ebut of 7.5 mm ni renni retemaid gninaelC-ETON tnevlos gnivah eht gniwollof :seitreporp
dna 250 mm ni- htgnel llahs eb dellif htiw a gniddap )a noitcaeR .lartuen-
of loow-erup tlef tuoba( 19 mm ni ssenkciht dna 400 )b hsalF ,tniop ,C“ Min - 83
ot 700 l/g >Zm of 50 mm ni htgnel ni hcus a rennam )c laitinI gniliob ,tniop ,C“ Min - 150
that the dne of the gniddap sedurtorp tuo of the ebut )d 05 tnecrep gninnur ,tniop ,C“ niM - 081
yb 6 ot 12 .mm e) 0122-niM,C“,tniopdnE
)f reppoC ,noisorroc xuM,C”O5 - 1
2.1.1-D A tnevlos (see Note) llahs eb decudortni otni

All snoisnemid ni .sertemillim
.GIF 2
REMOVABILITYT ESTER
5