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Investigation of Practical Flight Control Systems for Small Aircraft PDF

327 Pages·2012·8.69 MB·English
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Investigation of Practical Flight Control Systems for Small Aircraft Wouter Falkena Investigation of Practical Flight Control Systems for Small Aircraft W. Falkena Coverphoto©2012byMr.Pfaffstaller,DiamondAircraftIndustriesGmbH. PrintedbyWöhrmannPrintService,Zutphen,TheNetherlands. TypesetbytheauthorwiththeLATEXDocumentSystem. Copyright © 2012 by W. Falkena. All rights reserved. No part of the material pro- tectedbythiscopyrightnoticemaybereproducedorutilizedinanyformorbyany means, electronicormechanical, includingphotocopying, recordingorbyanyin- formationstorageandretrievalsystem,withoutpriorpermissionoftheauthor. Investigation of Practical Flight Control Systems for Small Aircraft PROEFSCHRIFT terverkrijgingvandegraadvandoctor aandeTechnischeUniversiteitDelft, opgezagvandeRectorMagnificusprof.ir.K.C.A.M.Luyben, voorzittervanhetCollegevoorPromoties, inhetopenbaarteverdedigenopmaandag17december2012om12:30uur door WouterFALKENA ingenieurluchtvaart-enruimtevaart geborenteLeek. Ditproefschriftisgoedgekeurddoordepromotor: Prof.dr.ir.J.A.Mulder Copromotor: Dr.Q.P.Chu Samenstellingpromotiecommissie: RectorMagnificus voorzitter Prof.dr.ir.J.A.Mulder TechnischeUniversiteitDelft,promotor Dr.Q.P.Chu TechnischeUniversiteitDelft,copromotor Prof.dr.ir.M.Verhaegen TechnischeUniversiteitDelft Prof.Dr.-Ing.R.Luckner TechnischeUniversitätBerlin Prof.Dr.-Ing.F.Holzapfel TechnischeUniversitätMünchen Prof.Dr.-Ing.R.Reichel UniversitätStuttgart Dr.ir.G.Looye DeutschesZentrumfürLuft-undRaumfahrt Prof.dr.E.K.A.Gill TechnischeUniversiteitDelft,reservelid Dr. ir. C.Borstheeftalsbegeleiderinbelangrijkemateaandetotstandkomingvan hetproefschriftbijgedragen. Ditproefschriftismedemogelijkgemaaktdoordefinanciëleondersteuningvanhet EuropesezevendekaderprogrammaprojectSAFAR. ISBN978-94-6203-258-3 ToEster, mylove,mylife,mywife SUMMARY Investigation of Practical Flight Control Systems for Small Aircraft WouterFalkena In the future airspace, a growth in small aircraft movements is to be expected accordingtotheUSSmallAircraftTransportationSystem(SATS)andtheEuropean Personal Air Transportation System (EPATS) programs. The main reason for this growthisduetoanincreasingdemandforpeopletoaccessmorecommunitiesin less time. With theintroductionof improved and cost-efficient technologies, it is even expected to become an attractive alternative to road transportation. In the generalaviationsegment,however,fatalandnon-fatalaccidentsarenotrare. Cur- rently, an average number of seven accidents per 100,000 flight hours dominates thissegment. Asthismarketisexpectedtogrowsignificantlyinfutureyears,mea- suresmustbetakentoguidethisgrowthinasafemanner. Bylookingmorecloselyataccidentanalyses,frequentcausescanbetracedback topooraircrafthandling(72%)andpilotdecision-makingerrors(36%). Simultane- ously performing the tasks of aircraft handling, navigation, communication, and planningcanberatherdifficult,especiallyforless-experiencedpilots. Intermsof aircrafthandling,misjudgingthecouplingofaircraftstates,suchastheadditional pitchingandyawingmotionthatoccurwhentheaircraftstartstoroll, andtheef- fectsofexternaldisturbancescanputpilotsinunsaferegionsoftheflightenvelope. Intermsofdecision-making,ambiguousandconflictinginformationfromtheair- bornesystemscanresultinpoorpilot“situationawareness”anddecision-making. Toresolvetheseissues,controlaugmentationtechniquescanbeusedtocreateeasy andsafeaircrafthandlingcharacteristicsandnewwaysofusingandpresentingin- formationonflightdisplayscanbeexploredtoimprove“situationawareness”and decision-making. Thisthesis,however,onlydealswithimprovingflightsafetyand easyaircrafthandling. vii SUMMARY Commercialaviationhasalonghistoryinusingcontrolsystemstoshapeideal aircraftresponses. Toincreasesafety, moderncommercialaircraft, suchasaBoe- ing 777 and an Airbus A380, are also equipped with a Flight Envelope Protection (FEP) system to protect for stall, exceeding over-speed, limit angle of attack and load factors. This has greatly reduced the number of handling and control acci- dents in the commercial aviation sector. However, simply downscaling these ad- vancedFly-By-Wire(FBW)platformsforgeneralaviationaircraftisnotanoptionas itwouldsignificantlyincreasethecostofsuchanaircraft. Inthe“SmallAircraftFu- tureAvionicsArchitecture”(SAFAR)program, anongoingEuropeanproject, alow costFBWplatformwillbedevelopedforsmallaircraftbyusinga“FlexibleAvionics PlatformApproach”. Thisapproachallowsforpotentialcostsavings,butalsointro- duces a unique environment for the FCLs. In this environment, FCL designs are neededthathaverobustnessagainstmodeluncertainties,sensorbias,sensornoise and time delays, while being fast and accurate enough to accommodate the rela- tivelyagiledynamicsofasmallaircraft. TheseFCLdesignsshouldalsobeusable in the near future to support the safe growth of the general aviation market. FCL designsthatmeettheserequirementsarecalledpracticalFCLdesignsinthisthesis. Toimprovecosteffectivenessofsuchdesigns,itisbeneficialtoallowtheFCLstobe transferredeasilytoothersmallairplanes,ideallywithoutanymodification. WiththeuseofFEP,flyingtheaircraftcanbemademoresafe. Itdoesnotmake flyingeasier,however.Rate-Command/Attitude-Holddecouplestheflightcontrols, therebysimplifyingflyingtheaircraft,itrejectsturbulenceandisaprovenconcept, usedatlowspeedsintheAirbusA320/330and340. Thereforethismanualcontrol modeisselectedasoneofthemodesforwhichFCLdesignsarecreatedinthisthe- sis. Asecond,automatic4Dtrajectoryfollowingmode(NAVmode)isusedforFCL designsinthisthesisaswell.However,theemphasisliesonthemanualmode,since aneasyhandlingFCLremainsessentialincaseofanemergencyandforthefunof manualflying. Based on a dynamic model of a Diamond DA 42 and a description of the dy- namic properties of the FBW platform, two different FCL designs for each mode have been synthesized and analyzed in this thesis. The first design uses classical controltheory,morespecifically,loopshapingwithfocusontrackingperformance, disturbancerejectionandnoiseattenuation. GainselectionofthisFCLisdoneus- ingthecombinationofaroughpatternsearchmethodandatrust-region-reflective method.ThesecondFCLdesignusesanewlydevelopednonlineardesignmethod, basedonbackstepping,singularperturbationtheoryandapproximatedynamicin- version. This method, called Sensor-Based Backstepping (SBB), uses no dynamic modelinformationandreliessolelyonmeasurements.BothFCLdesignshavebeen viii

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design philosophy for modern commercial airplanes, such as the use of potentially numerically unstable matrix manipulations, lack of generating
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