INVESTIGATION OF A DIODE-CAPACITOR ASSISTED SINGLE-PHASE POWER FACTOR CORRECTED BOOST-BUCK AC-DC CONVERTER A Thesis Presented to the Department of Electrical and Electronic Engineering In Partial Fulfillment of the Requirements for the Degree Master of Science in Electrical and Electronic Engineering By Md. Jannatul Ferdous Bangladesh University of Engineering and Technology (BUET) Dhaka, Bangladesh January, 2017 - i - This page is intentionally left blank - ii - - iii - ACKNOWLEDGEMENTS All praise be to Allah and I thank Allah for enlightening my way and directing me through each and every success I have or may reach. I would like to express my sincere gratitude and deep appreciation to my supervisor, Professor Dr. Mohammad Jahangir Alam for his guidance, encouragement and assistance in the process of completing this work. I also pay deep reverence to him for his research motivation and encouragement to me and for having faith on me with my work. I would like to thank gratefully to Dr. Mohammad Ali Choudhury for his persistent valuable guidance and suggestions in my thesis work. It is my great fortune to work under his guidance. My heartfelt thanks to him for his support, belief and patience on me and many opportunities he has given me over the years. Finally, I would like to pay my profound gratitude and genuine thanks to my parents, my wife Umme Salma and my friend Shahriar Kabir for their inspiration towards the completion of this work. - iv - ABSTRACT Single phase active input power factor corrected and input current improved rectifiers use switching either between the rectifier and the load or between the supply and the rectifier. Voltage and current feedback control produces the gate pulse necessary for the improvement of input current total harmonic distortion, high input power factor and regulated output voltage at acceptably high power conversion efficiency. Usually the boost switching stage is popular due to its advantage of availability of input inductor current tracking with input voltage. The ĈUK and SEPIC switching stage having input boost switching topology may be used where boost-buck voltage/current gain is necessary. In all the topologies, the ideal voltage gain and conversion efficiency deviates significantly at very high or at very low duty cycle of the switching signal of the switch. In DC-DC converter this problem is addressed by pre/post gain or attenuation by flyback or feed forward high frequency transformer topologies. The same pre/post gain operation can be achieved by transformerless diode-capacitor-inductor voltage/current divider/multiplier circuit. In this research similar considerably high efficiency operation of a boost-buck AC-DC converter is investigated. The input to AC-DC rectifier has boost topology in the front followed by a capacitor diode voltage divider. AC-DC converters have additional requirements of input current total harmonic reduction and high input power factor. The proposed converter is therefore designed and studied for proper voltage/current feedbacks. The feedbacks also maintain regulated dc output voltage of the proposed converter. The open loop operation results of the proposed converter are substantiated by prototype small scale experimental circuit. - v - TABLE OF CONTENTS ACKNOWLEDGEMENTS iv ABSTRACT v LIST OF TABLES ix LIST OF FIGURES x LIST OF ABBREVIATIONS OF TECHNICAL TERMS xxii Chapter 1 : INTRODUCTION 1.1 AC -DC Conversion 1 1.2 Background and present status of the problem 1 1.3 Major Challenges of PFC Techniques 2 1.4 Goal of this Thesis 3 1.5 Thesis Organization 3 Chapter 2 : AC-DC CONVERTER AND ITS PROBLEM IN USE 2.1 Introduction 5 2.2 Single phase Half- Wave AC-DC Converter 6 2.3 Single Phase Full Wave AC-DC Converter 7 2.4 Three Phase AC-DC Converter 10 2.5 P r o b l e m a s s o c i a t e d w i t h t h e single-phase AC-DC converter connected 13 in line Chapter 3 : POWER FACTOR CORRECTION: DIFFERENT APPROACHES 3.1 Passive PFC Approach 20 3.2 Active PFC Approach 23 3.2.1 Buck Converter Based Active PFC 24 3.2.2 Boost Converter Based Active PFC 27 3.2.3 Buck-Boost Converter Based Active PFC 29 3.2.4 SEPIC Converter Based Active PFC 32 - vi - Chapter 4 : DIODE-CAPACITOR ASSISTED BOOST-BUCK AC-DC CONVERTER FOR PFC 4.1 Proposed Boost- Buck AC-DC Converter-Output Split Capacitor 35 4.2 Principle of Operation 36 4.2.1 Ideal Voltage Gain Expression of Proposed Boost-Buck single- 40 phase AC-DC converter 4.3 Proposed Boost-Buck AC-DC Converter, Output Bridge Rectifier 47 4.3.1 Principle of Operation of Output Bridge Type Proposed Boost 48 Buck Converter 4.3.2 Ideal Input/output Voltage Relationship of Proposed Boost-Buck 50 Output Bridge type AC-DC Converter 4.4 Circuit Parameters 53 4.5 Performance of Proposed Split Capacitor Output Circuit 53 4.5.1 Proposed converter performance at different switching 54 frequencies 4.6 Discussions 81 Chapter 5 : INPUT CURRENT AND POWER FACTOR IMPROVEMENT OF PROPOSED SINGLE -PHASE AC-DC CONVERTER 5.1 Control Circuit of Proposed AC-DC Converter 82 5.2 Working Procedure 83 5.3 Tuning of PI Control Circuit: 86 5.4 Stable Dynamic Response of Proposed Converter using PI controller 89 5.5 Input Current Shaping by PI controller 92 5.6 Stablity of output voltage in case of source disturbances 98 5.7 Input Power Factor Improved by PI controller 103 5.8 Discussions 106 - vii - Chapter 6 : EXPERIMENTAL RESULTS OF THE PROPOSED SINGLE PHASE BOOST- BUCK CIRCUIT WITHOUT FEEDBACK CONTROL 6.1 Proposed PFC circuit practical prototype and its typical performance 108 6.2 Comparison between Experimental and Simulated Results 150 6.3 Discussion 153 Chapter 7 : CONCLUSION 7.1 Summary of the Thesis 154 7.2 Future Work 155 References 156 - viii - LIST OF TABLES Table 2.I : Calculation of Total Harmonic Distortion (THD%) in Pspice 16 Software Table 4-I(a) : Simulated and theoretical output voltage comparison Table 46 Table 4-I(b) : Simulated and theoretical output voltage comparison Table 52 Table 4-II : Parameters of proposed circuit used for simulation 53 Table 4-III : Comparison Table in terms of THD, Input power factor, 62 Efficiency and Gain for fs = 2 KHz Table 4-IV : Comparison Table in terms of THD, Input power factor, 66 Efficiency and Gain for fs = 3 KHz Table 4-V : Comparison Table in terms of THD, Input power factor, 69 Efficiency and Gain for fs = 4 KHz Table 4-VI : Comparison Table in terms of THD, Input power factor, 72 Efficiency and Gain for fs = 5 KHz Table 4-VII : Comparison Table in terms of THD, Input power factor, 75 Efficiency and Gain for fs = 6 KHz Table 4-VIII : Comparison Table in terms of THD, Input power factor, 78 Efficiency and Gain for fs = 7 KHz Table 5-I : Effect of THD at different boost inductor values with and 97 without control Table 5-II : Input power factor without control (Buck mode) 103 Table 5-III : Input power factor with PI controller (Buck mode) 104 Table 5-IV : Input power factor without control (Boost mode) 105 Table 5-V : Input power factor with PI controller (Boost mode) 105 Table 6-I : List of components and their corresponding values for 108 practical circuit Table 6-II : List of figures and their names 109 Table 6-III : Comparison Table between experimental and simulated data 150 - ix -
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