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Inventive Thinking through TRIZ: A Practical Guide PDF

348 Pages·2003·13.604 MB·English
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Michael A. Orloff Inventive Thinking through TRIZ Springer-Verlag Berlin Heidelberg GmbH ONLINE LIBRARY Engineering http://www.springer.de/engine/ Michael A. Orloff Inventive Thinking through TRIZ A Practical Guide With 329 examples and 228 figures , Springer Professor Dr. Dr. Se. teehn. Michael Orloff IGZ Innovations- und Griindungs-Zentrum Berlin -Adlershof Rudower Chaussee 29 D -12489 Berlin Germany e-mail: [email protected] www.artis-inventum.com ISBN 978-3-662-08015-3 ISBN 978-3-662-08013-9 (eBook) DOI 10.1007/978-3-662-08013-9 Library of Congress Cataloging-in-Publication-Data applied for A catalog record for this book is available from the Library of Congress. Bibliographic information published by Die Deutsche Bibliothek Die Deutsche Bibliothek lists this publication in the Deutsche Nationalbibliographie; detailed bibliographic data is available in the Internet at http://dnb.ddb.de This work is subject to copyright. All rights are reserved, whether the whole or part of the material is concerned, specifically the rights of translation, reprinting, reuse of illustrations, recitations, broadcasting, reproduction on microfilm or in any other way, and storage in data banks. Duplication of this publication or parts thereof is permitted only under the provisions of the German copyright Law of September 9, 1965, in its current version, and per mission for use must always be obtained from Springer-Verlag Berlin Heidelberg GmbH. Violations are liable for prosecution under the German Copyright Law. http://www.springer.de © Springer-Verlag Berlin Heidelberg 2003 Originally published by Springer-Ve rlag Berlin Heidelberg New York in 2003 Softcover reprint of tbe hardcover 1s t edition 2003 The use of general descriptive names, registered names trademarks, etc. in this publication does not imply, even in the absence of a specific statement, that such names are exempt from the relevant protective laws and regulations and therefore free for general use. Typesetting: camera-ready by author Cover design: E. Kirchner, Heidelberg Printed on acid free paper 62130201M -5 4 3 2 1 O Dedicated to my son Alexey with love and respect for his generosity, purposefulness and courage A heuristic program is necessary for effective solutions to the requirements of inventing at a higher level that replaces the continuously new selection of variations with a goal-oriented movement into the area of the solution. Genrikh Altshuller Algorithm of Inventing Moscow. 1973 TRIZ at the Beginning of the 21 Century st Author's Foreword It is never too early to think about tomorrow. Federico Mayor * Humanity developed on the stepping stones of inventions. Brilliant inventions brought humanity to breathtaking heights. Millions of other inventions made these stepping stones and the entire construct of civilization secure. The rise of civiliza tion accelerated continuously. But, the process of inventing remained the same throughout the ages. There was intellectual torture about a problem, a search in all possible directions, count less unsuccessful attempts, stumbling, total loss in a labyrinth, circular movement in fog, and - very rarely - unexpected ideas shone like a light in the deepest dark ness, like the realization of our dearest dreams or a cure for an incurable disease. This is how we invented. Sometimes inventors searched their entire lives long. There were many enthusiasts who attempted to uncover the secret of the birth of inventing. Brilliant scientists tried to develop theories of creativity. Great pragmatists collected hordes of useful suggestions to stimulate the development of ideas and put them to use. However, all of this was only marginally successful in praxis. It was impossible to learn how to invent! This was only because it was impossible to explain and pass on individual and historical experience while inventing. Well-known descriptions of inventive crea tivity were written down in metaphors with emotional language and individual suggestions and recommendations. This was not done scientifically: there were no laws or methods. It was also not possible to treat inventing like an art because even art can be learned and taught to a great degree. Despite this fact, civilization rose steadily. Enthusiasm about the progress ex emplified by automobiles, aircraft, space rockets, by the Internet and cellular phones was so great and so universal that very few people in the 20th century also recognized the deadly threats that these devices in their complexity represent for humanity. Even the shocking truth about coming global catastrophes caused by the de struction of nature by industry and technology was not sufficiently sobering. Lack of responsibility and egotism in many technocratic structures, the lack of critical knowledge about questions of global survival, and the lack of globally coordinated institutions, not to mention problems in the consolidation of the efforts of all in dustrialized countries -all of this has to be changed from the ground up as quickly as possible. * Federico Mayor - General Secretary of the UNESCO (2002) VIII Author's Foreword A secure future has to be the goal and motivation of every attempt at progress and of all politics. Engineers, teachers, and scientists can assume a part of their personal responsibility in such attempts. We should all search for organizational and technical possibilities individually and with our fellow professionals that can help avoid technogenic -and therefore -sociogenic catastrophes. When we consider the extremely short time for inventions and the practical ap plication of essential ideas, it is not enough to rely on the methods for finding new ideas that our wonderful, yet so imperfect civilization has created. Perhaps this civilization is sometimes so deficient because the methods that have shaped it are imperfect. Who controls the development of humanity? Can we really make a reliable prognosis about our best way into the future? How can sociogenic, geogenic, and cosmic catastrophes be avoided? How can we insure the progress and security of coming generations? TRIZ teaches us how to make inventions! TRIZ teaches us how to construct the future! TRIZ changes your thinking, i.e., all of civilization, too! Rational decisions about the problems above cannot be made today without the use ofTRIZ. TRIZ will be an invaluable part of all the possible sciences and learning proc esses that remain from the 2nd millennium AD What could be more valuable than a science about how we can learn to think effectively, to become an inventor, or even a genius! The following are the essential concepts of TRIZ in its modern form: 1. All systems (not only technical systems) are developed to fulfill a certain func tion, the system's so-called useful primary function. Systems are developed according the certain laws that can be perceived and used to shape the devel opment of systems. 2. All systems strive to enhance their effectiveness during their life cycle. Effec tiveness can be understood as the ratio between positive factors from the im plementation of useful functions and negative factors - such as compensation for harmful effects on the environment -that arise from the development, use, and application of the system. 3. All systems and components develop differently in comparison to other sys tems in their environment. This is the main cause of slow growth in the effec tiveness of systems and of technical problems. 4. Contradictions between incompatible characteristics and requirements that prevent the achievement of the useful primary function of the components and the system create the basis for all technical problems. 5. A solution for such a contradiction with technical means is then an invention. TRIZ at the Beginning of the 21st Century IX 6. The number of different types of contradictions is limited. This allows us to perceive them precisely in real problems and to evaluate them with adequate methods for a solution. 7. Adequate methods for the solution of contradictions can be developed by in vestigating a sufficient number of a representative selection of real inventions along with patent descriptions and technical literature. 8. Methods for the solution of contradictions can be developed along with pro cedures for the development and stimulation of memory, attention, associative thinking, imagination, and various useful characteristics of the intellect and psyche. 9. Methods for the solution of contradictions can be applied along with other methods used to shape the development of complex systems -economic, sys temic, cultural-educational, and even political methods. Several thousand inventions were examined for the development of the first pro cedures in TRIZ for the solution of contradictions. The number of investigated in ventions is now more than 2.5 million. TRIZ procedures have proven effective for many years and continue to be applied successfully. At the beginning of the 21 5t century, TRIZ is the only constructive theory of in vention and, based on its essence, of engineering creativity. TRIZ has in no way been developed fully. It must be further developed, structured, and supplied with axioms. Special and combined theories and methods can be developed along with TRIZ, such as the integrated theory CROST - Constructive Resource-Oriented Strategy of Thinking & Transforming that was developed by the author of this textbook. In accordance with the model of TRIZ, still more patents and scientific technical literature should be examined. However, the main principles of TRIZ are still invariable, just like with every other effective theory. They can therefore be considered classical principles. Although time and a special praxis are required for a study of the basis of TRIZ, this theory will prove itself in your future activities, regardless of your pro fession. The methods of TRIZ allow you to find valuable solutions more quickly and with less effort. TRIZ is quite simply irreplaceable for solutions to extremely difficult problems. In my almost 40 years of TRIZ praxis since 1963 when I read my first small book [1] by Genrikh Altshuller, I have heard of no one who had abandoned it after studying its methods and models. At this point, I would like to quote a statement by the author ofTRIZ: " TRIZ supports thinking, it doesn't replace it". I would like to thank many specialists who have supported my idea to write the first textbook on the principles of classical TRIZ. Conversations with Prof. H.-J. Linde (FH Coburg) and Dr. R.Thiel, Dr. D. Zobel as well as Dr. M.Herrlich were especially helpful. x Author's Foreword Meetings with Prof. W. Beitz and Prof. G. Seliger (Technical University Ber lin) helped me become familiar with the creative components of university educa tion in Germany. Prof. G. Ropohl's (J. W. Goethe-University, Frankfurt am Main) ideas about the problems and the role of technocracy in the maintenance and fur ther development of civilization - impossible without environmental protection and humanistic social ethics -and his supportive letters reinforced my plans. I cannot mention everyone here who helped enable us to live and work in Ger many. However, my special thanks go to Udo Matusch (engineer and entrepre neur, head of the firm AMT Automatisierungstechnik GmbH, Essen) who was the first person to invite me to Germany and who allowed me to work on an adapta tion of the TRIZ methodology for Germany at his company for 2 years. My heartfelt thanks go to the engineer and inventor Katharina Koterewa, head of the firm ZWEK Vakuumtechnik GmbH in Apolda, who provided ideal condi tions for me at her home in Thueringia's mountains to order my thoughts and maintain hope and optimism in a very difficult situation during my move to Ber lin. I would like to thank my friend Heinrich Kochs (specialist at VOLKSW AGEN) for the many days for thought and discussion, for my first in troduction into the German everyday, and for the use of his garden house with a large library and the best conditions for my work in a wonderfully quiet region in the woods near Hannover. My great thanks go to Dr. Lydia Dessau, the manager of Innovation Centre IGZ-OWZ Berlin, who allowed me to work in her firm and who worked together with us to deal with the difficulties in establishing my first German firm. I would like to thank her husband, Harmut Dessau, an employee at SIEMENS who always supported us with his constructive criticism. I thank both of them that they offered us their idyllic weekend house on the river Dahme for a long time. I am especially thankful to Prof. Martin Moehrle (University Bremen) whose energetic and early support first made it possible to continue working in Germany and to publish my most important works. My thanks also go to my colleagues Harald Lemanski, Siegfried Helling and Dr. Siegfried Greschner. And I hope that the translation of this textbook into Eng lish in creative co-operation with Dr. Cary Henderson - a translation that repro duces the spirit ofTRIZ -helps my readers connect positively with the book. I am extremely thankful to the Springer Publishers, especially to Mrs. Eva Hes termann-Beyerle, Editor of Textbooks Engineering, who made the suggestion to write a textbook on the essential principles of classical TRIZ. Of course, I wish everyone success who is not afraid to search for new ideas in the creation and development of technical systems and who remembers that all of our solutions changes humanity in some way. Michael A. Orloff Berlin, November 2002

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